CCEA HERIONOVA Series User manual

1
ENGLISH
HERIONOVA
Series
Installation Manual
E506617
LOW VOLTAGE LUMINAIRE

Repairs ENGLISH
2
Table of contents
1. Product description ………………………….…………………………………… 3
2. Safety Warnings ...............…....................................................... 4
2.1 Proper use .................................………………..………………….. 4
2.2 Product safety ......…………………………………………………………. 4
2.3 Risk levels.........…………………………………………………………….. 6
3. Available versions………………………………………………………………… 7
4. Guide to installation …….………………………………………………………. 7
4.1 Product sizes .........………………………………………………………….. 7
4.2 Mounting accessories….………………………………………………….. 8
4.3 Installation… …………………………………..………………………………. 9
5. Plug-in ……………………………………………………………………………..….. 11
5.1 Low voltage plug-in with M12 connector..…….……………… 11
5.2 Power cord …………….……………………………………………………. 12
5.3 Integrated Power Cord ……………………………………………….. 12
6. Switch on-Switch off …………..……………………………………………….. 13
7. Problem solving …………..…..………………………………………………….. 13
8. Light source replacement ................….………………………………… 13
9. Product maintenance and cleaning ..……………………………………. 13
10. Repairs……..…………………………………………………………………………. 13
11. Warranty …………………………………………………………………………….. 14
12. Product Disposal …………………………………………………………………… 14
13. Technical data... ……………………………………………………………………… 15
14. Meaning of symbol keys …………………………………………………………. 16
15. Declaration of conformity………. ………………………………………………. 17
Table of Contents

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1. Product Description
▪Led Lighting Equipment suitable
for industrial machine tools.
▪Anodized aluminum structure
▪Tempered glass-front protection.
▪Anti-dazzling internal prismatic
diffuser.
▪High power Led light source
▪White homogeneous light
▪Highly resistant to impacts,
mechanical vibrations and
processing shavings
▪IP 67 degree of protection lamp
▪Plug-in to 24VDC
▪Four lengths available
▪Use only with class 2 power
supply
▪Suitable for wet location
▪For cabinet use only
▪CAUTION: To reduce the risk of
fire, do not install in a
compartment smaller than 30cm
by 30cm by length of product.
▪Cabinet use also includes under-
cabinet and surface mounting
use, as applicable.
On Request:
▪16 ft (5 m) power cord
▪HNFX01 Side-mounting brackets
▪HNFX02 Rear-mounting Arm
▪FRAMES Recessed Version
Product Description
FIG.01

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2. Safety instructions
Each lighting device in the
HERIONOVA series was designed
and manufactured based on state-
of-the-art techniques.
It is made of well-selected, high-
quality materials. It is carefully
tested throughout the production
process, from the raw material
through to packaging, following a
detailed production schedule so as
to guarantee that the product is
safe and reliable
Material damages, as well as body
injuries, may nevertheless still
occur while using it.
➢This manual is part of the
equipment and must always be
kept with it.
➢Please make sure that ALL
instructions/information in this
manual is carefully read
through.
➢Strict compliance with the
instructions provided in this
manual and on the lighting,
equipment is required for its
correct use
➢Installation and use of the
product is recommended only
provided it is in perfect
conditions, and the user is well-
acquainted with all safety
instructions
➢CCEA, the manufacturer, waives
any responsibility in case of
product tampering or improper
use.
2.1 Proper use of the product
This lighting equipment is fit for being
installed inside machine tools, even in
a wet environment
2.2 Product Safety
Electrical Risks
The improper and incorrect use of
the equipment may cause bodily
injuries and material damages.
➢All electrical connection
procedures must be carried out
by a licensed electrician.
➢Switch off the power supply
before any installation,
maintenance or reparation
procedures.
➢Ensure to connect to a 24VDC
power supply unit. Please respect
the polarity of electric
conductors.
➢Please ensure that the power
supply rated tension and
frequency meets the
requirements shown on the
product label.
➢Maintenance and reparations
must only be carried out by
qualified electricians.

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Risk of explosion
Risk of explosion might occur upon
installing and using this product for
applications with a high risk of
explosion. It might cause severe body
injuries.
➢Do not install and use this
product in hazardous
environments (high risk of
explosion).
Installation and safety
➢Handle the lamp with care and
avoid having it drop or being hit
even it is still packed, which
might cause body injuries, as well
as material damages.
➢Ensure the original fixing
accessories are used, as available
from the manufacturer.
➢Set up the fixing accessories
properly.
➢The equipment must be correctly
fastened using the proper screws
according to the application,
place and surface where the
product is being mounted.
➢Ensure that the fastenings are
regularly checked.
Danger of dazzling glare due to a
white light source
Avoid staring directly at the light
source, as it may cause a temporary
reduction of vision. Irritation, aches,
damages or accidents may as well
occur.
➢Avoid staring directly at the light
source.
➢The device must be adjusted so
as to avoid having the light flow
directed towards the eyes.
Danger caused by inappropriate
spare parts.
Using inappropriate spare parts may
cause bodily injuries and material
damages.
➢Do not use spare parts that have
not approved by the
manufacturer.
Damage caused by the presence of
laser beams
Use of the HERIONOVA LED lighting
equipment is not allowed when a
high-power laser –see: a laser cutting
system - is operating, since it may
damage the LED source.
Danger due to high temperatures
Installing and using the equipment in
all the environments where the
existing temperature remarkably
exceeds the foreseen operating
temperature will considerably reduce
Led lifetime, while damaging as well
the built-in electronic components.
➢Do not use this device in
environments where the
operating temperature of the
device is exceeded.
➢Operating temperature -4/+113°F
(-20°C/+45°C)
➢Avoid direct solar radiation.
Safety instructions

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Livelli di pericolo
Levels of risk
Risk levels
Danger due to repairs
Having the product disassembled or
repaired without any appropriate
technical /electrical knowledge may
cause damages to persons and
objects.
➢Do not try to repair or
disassemble the equipment.
Please apply to qualified
technicians for any issues.
➢Any product tampering or
modifications not having been
approved by the manufacturer
will null and void the warranty .
2.3 Damage risk levels
Dangers where noncompliance may
immediately severe injuries and
eventually lead to death.
Dangers where failure to satisfy
requirements may lead to severe
injuries and even to death.
Dangers where failure to satisfy
requirements may lead to injuries.
Dangers where failure to satisfy
requirements may cause damages to
objects.
DANGER
ATTENTION
WARNING
NOTICE

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3. Available versions
4. Versioni disponibili
4. Guide to installation
4.1 Product size and accessories
Model
L
HN0221S02 HN0221S03
329mm (12,95 in)
HN0321S02 HN0321S03
458mm (18,03 in)
HN0521S02 HN0521S03
716mm (28,19 in)
HN0721S02 HN0721S03
974mm (38,35 in)
Please refer to the table hereunder listing all the lighting equipment, for you to
identify the version you need and its main features, for you to have the lighting
equipment correctly and efficiently installed and used.
Note: The product code is found on the brand name label stuck on the product’s
backside.
▪Find out the product code printed on the brand name label and see if you find it
on the table hereunder;
▪Compare the codes and see if you can identify the same model on the table
hereunder;
▪The code printed on the brand name label shows the device’s week and year
of production.
Note: Do not discard the product labeling which may be requested in case of complaint
Model
Length
Optic
Power
Power
Usage
E. Connection
Weight
HN0221S02
329mm
Diffuser
120˚
26.5W
24Vdc
M12-T 4P Male
3.95 lb. (1.79 kg)
HN0321S02
458mm
Diffuser
120˚
40W
24Vdc
M12-T 4P Male
4.85 lb. (2.20 kg)
HN0521S02
716mm
Diffuser
120˚
66.5W
24Vdc
M12-T 4P Male
7.35 lb. (3.33 kg)
HN0721S02
974mm
Diffuser
120˚
93W
24Vdc
M12-T 4P Male
9.75 lb. (4.42 kg)
HN0221S03
329mm
Diffuser
120˚
26.5W
24Vdc
CABLE 10 ft (3mt)
4.50 lb. (2.00 kg)
HN0321S03
458mm
Diffuser
120˚
40W
24Vdc
CABLE 10 ft (3mt)
5.40 lb. (2.45 kg)
HN0521S03
716mm
Diffuser
120˚
66.5W
24Vdc
CABLE 10 ft (3mt)
7.90 lb. (3.58 kg)
HN0721S03
974mm
Diffuser
120˚
93W
24Vdc
CABLE 10 ft (3mt)
10.30 lb (4.67 kg)
Available versions
Picture 02
Available versions

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4.2 Mounting accessories
HNFX02. Rear Swivel Arm
Mounting accessories
45°
HNFX01 SIDE KIT BRACKET
Model
L1- in mm
HN0221S02 HN0221S03
~ 369 mm (14,53 in)
HN0321S02 HN0321S03
~ 498 mm (19,6 in)
HN0521S02 HN0321S03
~ 756 mm (29,76 in)
HN0721S02 HN0721S03
~ 1014 mm (39,92 in)
Interholes
Picture 03
FRAMES

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4.3 Installation
The lamp fall-down may cause
damage to persons and objects
➢When mounting the lamp ensure
that the original fastenings are
used, which you may purchase
from the supplier.
➢Make sure the mounting
accessories have correctly
installed
Switch off the power supply before
proceeding to installation.
Correct installation using only the
original side-mounting brackets
HNFX01
The Mounting Kit HNFX01 is
Composed of:
-2 side Brackets 1 left and 1 right
made of stainless steel.
-N.4 M6x10 screws with steel handle
washers
To have the lamp correctly mounted
without damaging the sealing
gaskets, the lamp has to be fixed to
the machine structure with the
HNFX01 side-mounting brackets
locked on the lamp.
➢Hook the two side brackets on
the lamp sides using the 4 M6
screws provided. (picture 12).
➢Bore the fixing holes on the
machine surface, as shown at
par- 4.2, page 8 (HNFX01 - Side
mounting pitch).
➢After the fixing holes have been
made, fix the lamp to the
machine structure using M5
screws of at least 8 mm. length (2
screws for each fastener). The
plate where the lamp will be
mounted has to be at least 2 mm
thick.
.
The lamp position can be
adjusted by rotating the same
with respect to the standing
surface once the four M6 screws
on each side have been loosened.
ATTENTION
WARNING
Installation
Loosen to
NOTICE
Picture 05
Picture 04

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Once the right position is found,
tighten both screws
ATTENTION! When side mounting the
lamp ensure to never completely
loosen the M6 screws allowing for
lamp rotation, to avoid having the
lamp fall down.
➢Proceed in connecting the lamp
to a power source
Correct installation using HNFX02
The item HNFX02 is made of:
-N.1 painted swivel bracket
-N.4 M5x16 screws
-N.4 squared nuts supplied with
the lamp
➢Mark out the positions of the
fastening holes on the installation
surface. See the sizes table on
page 8 (HNFX01) for the drilling
center lines.
➢Fasten the swivel mounting
bracket to the lamp by tightening
the screws at the four sliding nuts
in the two lanes on the back of
the lamp.
➢Fix the lamp to the structure
(pict.7). Use M5 screws.
➢You can adjust the lamp
inclination by unscrewing the 2
M5 screws of the base (see
picture below). Once the
inclination defined, tighten the
screws (pict.8 and 9).
NOTICE
Collegamento elettrico
Picture 06
NOTICE
➢Damaged or broken lamp.
The brackets as well as the screws
tightening have to be checked on a
regular basis.
Picture 07
Picture 08
Picture 09

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5. Plug-in
Material damages caused by liquid
leakage
➢Use a connector securing the
same degree of protection as the
lamp, if not greater.
➢Ensure that the power cord is
correctly plugged into the female
connector.
5.1 Low voltage plug-in with M12
connector
Wrong wiring may cause damages to
the lamp
➢All electrical connections have to
be carried out by qualified
electricians.
➢Please respect the polarity of
connectors
➢Always use the power cord
supplied with the lamp.
M12-A 4P Male connector (on the
lamp)
PIN connection
1DC + (24VDC)
2Not connected
3DC –(0VDC)
4Not connected
Ensure that the supply voltage range
to the lamp is closely respected in
order to avoid damaging the Led
drivers 22 ÷ 36VDC
NOTICE
Plug in
NOTICE
NOTICE
Picture 10
Picture 11

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5.2 Pre-assembled Power Cord for
M12 Lighting
5.3 Integreted Power Cord
Wiring accessories
DESCRIPTION
Cod. M12TFC5: M12-A 4 poles, 60VDC connector female
with UL PVC Cable, 3G1, 5mmq. Cross-section. Product
code includes the above
PIN Conductor
1DC + (24VDC) black 1
2Not connected
3DC –(0VDC) black 2
4Not connected ///
Picture 12
PVC Power Cord 2x0,75mmq 90° - 10 ft (3 mt)
Connection Conductor
DC + (24VDC) black1
DC –(0VDC) black2

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6. Switch on –Switch off
➢The lamp is not equipped with an
independent switch on-switch off
system.
➢The lamp will switch on when
plugged-in and switch off when
the power is off.
7. Problem solving
In case the lamp doesn’t turn on:
➢Check that the lamp is properly
wired to the supply voltage.
➢Check that polarity wiring has
been carried out correctly.
Please contact CCEA’S Technical support
service in case the lamp is defective
CCEA Technical Support Service
Phone: [phone]
[email protected]om
www.ccealights.com
8. Replacing the Led light
source
The outstanding lifetime of the LED
light source, over 60.000 hours,
makes it unnecessary to replace the
PCB LED if the lamp is properly
installed and used following the
instructions in this manual. Please
contact CCEA’s Technical Support
service - or your Reseller –in case the
replacement of the PCB LED is
needed for any defects not covered
by the warranty.
9. Product maintenance and
cleaning
Switch off power the supply before
any installation, maintenance or
reparation procedures.
This product is maintenance-free.
➢Lamp cleaning to be carried out
only after it has been switched
off and surfaces have cooled
down.
➢Carefully rinse the lamp surface
with a mild cleanser and then
wipe off using a soft cloth in
order to avoid scoring it.
All material damages caused by
liquid leakage may damage the
lamp.
➢In case the lamp is working in
environments where lubricants or
coolers are present, all cleaning
operations should be carried out
at the end of the working cycle.
WARNING
NOTICE

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10. Repairs
All material damages caused by
poorly executed repairs may damage
the lamp
➢All repairs must be carried out by
the manufacturer or by qualified
technicians.
➢Only use spare parts having been
approved by the manufacturer.
11. Warranty
Terms of warranty
CCEA ensures that any control
procedures or repairs –to be carried
out exclusively at/by CCEA Technical
service dept. or by any CCEA’S official
dealer –are covered throughout the
entire product’s lifetime. In view of
the above, take care to preserve the
product label and case, to be
submitted if any repair operations are
needed.
All repair and spare parts costs will be
notified after the defects have been
examine.
The warranty does not cover:
• Any transport, packaging or
shipping costs;
• Any damages or deterioration
caused by:
- Installation and/or operation carried
out following different ways;
- Any unauthorized repairs or
attempts to repair the product;
-Equipment operation under
environmental conditions other
than those specified in the user
manual;
- Liquid leakages inside the lamp;
- Failure to follow the safety
precautions related to transport
and shipping the product back for
repair (please make sure to have it
shipped back in its original case).
Period of warranty
The warranty period covers 24
months, starting from the delivery
date. CCEA guarantees that the
products have no manufacturing
defects or malfunctioning.
12. Product disposal
(EU Regulation)
All the electrical and electronic
equipment (WEEE) have to be
managed with selective waste sorting
and cannot be disposed of as
municipal waste, as provided for in
Directive 2012/19/Ue.
In view of the above this equipment,
all its components, subsystems and
the consumables which are an
integral part of the product have to
be conveyed to the local collection
facilities for them to be disposed of in
accordance with the current
legislation.
NOTICE

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Please apply to the council offices of
your place of residence in order to
know where the collection facilities
are located.
13. Technical data
NOTE: Please refer to the data
printed on the label or engraved on
the lamp.
Power supply 22÷36VDC
Power input 26,5 - 40
66,5 - 93W
(see label)
IEC Class III
Degree of protection IP67 Compatible WITH
NEMA 6
LED driver I.D.S. (Integrated System
Driver)
Light color temperature 5000K
CRI 80
Operating temperature -4°F/+113°F ( -20°C/+ 45 °C)
For any further information please refer to the table at
page 7
Technical data and symbol keys

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14.Symbol keys
CE Conformity marking
Protection class III device
Degree of protection IP67
UL 2108 STANDARD FOR LOW
VOLTAGE LIGHTING SYSTEM –Edition
2 –Revision Date 2017/05/30
CSA C22.2 NO.9.0-96 LUMINAIRES –
Edition 1 –Revision Date
1998/07/01. Reaff. 2016
IP67
WARNING:
Cancer and Reproductive Harm
www.P65Warnings.ca.gov

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15. Declaration of Conformity
C.C.E.A. SRL, via Piave, 2 - 36077 Altavilla Vicentina (VI), Italy –VAT and Tax number
02374040240 hereby declares that the light equipment named HERIONOVA –to which the present
Declaration of Conformity is related - was manufactured by CCEA SRL in accordance with the
following Directives: 2014/35/UE on Low Voltage Equipment Safety and the Directive of
Electromagnetic Compatibility 89/336/CEE (EMC) 2014/30/UE. The unit complies in particular with
the following regulations:
•Directives
•Certification
•Harmonized Standards
•CEI EN 60598-1 “Lighting equipment. Part 1: General instructions and tests”
•CEI EN 60598-2-4 “Lighting equipment part 2: particular requirements –part 4 Portable
general-purpose luminaries”.
•CEI EN 62031 “LED modules for general lighting. Safety specifications”.
•CEI EN 62384 “DC or AC supplied electronic control gear for LED modules. Performance
requirements”.
This is a standard product manufactured following a detailed production schedule ensuring that
inspections and destructive tests were carried out, for a safe, functional and sustainable product to
be delivered.
C.C.E.A. SRL disclaims any responsibility resulting from tampering and/or wrong use of the device.
Date:
Week of production:
Product code:
Declaration of Conformity
C . C . E . A . s r l
Via Piave, 2
36077 Altavilla Vicentina (VI) - Italy
Tel. ++39 0444 572083
Fax. ++39 0444 572337
E-mail: [email protected]
www.ccealights.com
Machinery Directive 2006/42/EC
Low Voltage Directive 2014/35/EU
EMC Directive 2014/30/EU
In Compliance with
UL 2108 STANDARD FOR LOW VOLTAGE LIGHTING
SYSTEM –Edition 2 –Revision Date 2017/05/30
CSA C22.2 NO.9.0-96 LUMINAIRES –Edition 1 –Revision
Date 1998/07/01. Reaff. 2016