CDI Meters CDI 25 User manual

cdimeters
CDI Meters, Inc.
3R Green Street, Woburn, MA 01801
email: [email protected]
call toll free: 866-885-2462
www.cdimeters.com
Warranty
CDI warrants solely to the buyer that the Model 25 Flowmeter shall be free from
defects in materials and workmanship, when given normal, proper and intended
usage, for three years from the date of purchase. During the warranty period, CDI will
repair or replace (at its option) any defective product at no cost to the buyer. The
foregoing warranty is in lieu of any other warranty, express or implied, written or oral
(including any warranty of merchantability or fitness for a particular purpose). CDI’s
liability arising out of the manufacture, sale or supplying of the flowmeter, whether
based on warranty, contract, tort or otherwise, shall not exceed the actual purchase
price paid by the buyer, and in no event shall CDI be liable to anyone for special,
incidental or consequential damages.
©Copyright 2011 - 2012 CDI Meters, Inc. 01.12
CDI 25 Flowmeter
Installation and Operating Instructions
Application
The meter may be used with either compressed air or Nitrogen, at pressures
from atmospheric to 200 psig. The air or Nitrogen must be free of oil and
suspended water droplets. In a compressed-air system, the meter should be
installed downstream of a dryer. Refer to the data sheet for the calibrated range
of the particular meter. The meter will continue to read at higher flow rates, but
there may be significant inaccuracy.
Location
The meter must not be installed in a wet or hazardous location. For best
accuracy, the meter should be installed with at least five diameters of straight
pipe upstream. Avoid installing the meter downstream of any item that could
distort or concentrate the flow, such as a partially-closed valve, a regulator, or
two closely-spaced elbows in different planes. Allow at least ten diameters of
straight pipe between any such item and the meter. Select a location that meets
these requirements and also provides good visibility.
Preparing the Holes
When the holes are drilled, metal shavings will enter the pipe. Make sure that
filters or other provisions are present downstream to prevent the shavings from
damaging equipment or product or being blown out and causing injury.
Shut down the air and make sure that it will remain shut off while the meter is
being installed. Before starting to drill the holes, make sure that the air pressure
is completely bled down. Use the CDI 5200-DG drill guide. Secure the drill guide
to the pipe with a C clamp, a hose clamp or a chain clamp. If using a C clamp,
make sure that it is centered across the pipe. Drill the holes, remove the drill
guide, and remove any burrs that were formed when you drilled the holes. If the
pipe is rough near the holes, smooth it with a file.
Apply the “Holes in Pipe” decal so that it will be hidden when the meter is in place
but will be revealed when it is removed.
Installing the Meter
Make sure the probes are clean. If there is any oil or dirt on them, clean them
with alcohol or a similar degreaser. Insert the band clamps into the slots provided

©Copyright 2011 - 2012 CDI Meters, Inc. 01.12
for them and then insert the probes into the holes in the pipe, with the flow arrow
pointing in the proper direction. Engage and tighten the band clamps.
Wiring the Meter
The meter requires 24 Volt dc power. Insert the power-supply cable through the
grommet at the bottom of the meter. Connect the positive lead to the dc+
terminal, the negative lead to the dc- terminal and the shield, if one is present, to
the gnd terminal. If you are using the wall-plug supply and adaptor cable
provided by CDI, the band-marked lead (not the printed lead) is positive.
Programming the Monitoring Functions
The meter has four display modes: rate, minimum, average and total. The display
is controlled by a button on the underside of the meter. Pressing the button
repeatedly will cycle the display through the four modes; LEDs above the digital
display indicate which mode is active; when no LED is lit, the meter is in the rate
mode.
Minimum and Average Modes
The minimum and average functions look back over periods of time specified by
the user. Each is based on 360 samples taken over the specified period of time.
Minima and averages are calculated and stored for groups of 36 samples, so the
displayed results are updated at an interval of one tenth of the period specified
by the user. Thus, if the average is computed over 0.1 hour (six minutes), the
flow will be sampled every second and the display will update every 36 seconds.
Please note that, since the minimum and average are based on data stored in
memory, they will not be meaningful until the specified period has elapsed.
Total Mode
Cumulative air usage is displayed in thousands of cubic feet, or in cubic meters.
The total is not resettable.
Filter
A simple digital filter is provided for situations in which flow is continuously
varying and a steady, filtered display is useful. If the filter factor is programmed to
zero (see below) there is no filtering. If it is one, the current value is averaged in
equal parts with the previous filtered value. If it is two, one quarter of the present
value is added to three quarters of the previous filtered value, and so on, with
factors available up to six. Filtered values are used in calculating minima and
averages. Please note that the meter has limited sensitivity to very short pulses
of air flow, and filtering or averaging the output does not alter this.
©Copyright 2011 - 2012 CDI Meters, Inc. 01.12
Alarms
If user-specified thresholds for minimum or average are exceeded, indicating
excessive air usage, the corresponding LEDs will blink. These blinks are short,
with the LED lit one eighth of the time. If the same LED is lit to indicate the
current display mode, it will blink off for one eighth of the time.
Units of Measure
Five options of units are available. Units should be set in accordance with local
custom and should match the markings on the cover of the meter.
Programming
With the meter displaying rate, press and hold the button. The minimum LED will
light immediately; when the average LED lights, release the button. The display
will now show two letters on the left and two digits, with or without a decimal
point, on the right. The letters indicate which parameter is being programmed;
the digits indicate the current value of the parameter. When a three-digit
parameter is displayed, one of the letters will be overwritten. To advance the
parameter, press and release the button; to advance the parameter rapidly, press
and hold the button. To advance to the next parameter, just wait. Time is
displayed in hours and tenths of hours.
symbol meaning description range
LL Low Limit Threshold for minimum
flow alarm 0.1 cfm to 99 cfm
LP Low Period Period over which
minimum flow is
calculated (hours)
0.1 hr to
24 hr
AL Average Limit Threshold for average
flow alarm 0.1 cfm to 99 cfm
AP Average
Period
Period over which
average flow is
calculated (hours)
0.1 hr to
24 hr
FF Filter Factor Degree of filtering 0 – no filtering
6 – maximum filtering
dd default
display 0 – rate 1 – minimum 2 – average 3 – total
du display units
Rate
0 – cfm
1 – Nm3/hr at 0 deg C
2 – Nm3/hr at 20 deg C
3 – Nm3/min at 0 deg C
4 – Nm3/min at 20 deg C
Total
1000 cuft
m3 at 0 deg C
m3 at 20 deg C
m3 at 0 deg C
m3 at 20 deg C