Cedima CF-1020 D Operational manual

Translation of the original operating manual
CF • 1020 D
Joint Cutter
Serial number range: 14102000 C - 241020XX C
Change index 004 • Issue date: 21/09/2021
English

Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021
2
CF • 1020 D Joint Cutter
14102000 C - 241020XX C
CEDIMA® Diamantwerkzeug- und Maschinenbaugesellschaft mbH
Lärchenweg 3
29227 Celle
Germany
Tel.: [phone]
Fax: [phone]
E-mail: [email protected]
www: www.cedima.com
This document is protected by copyright. All rights reserved. It is prohibited to copy, repro-
duce, translate or convert this document into an electronic medium or into a machine-reada-
ble form, as a complete document or in sections, without the approval of CEDIMA® Diamant-
werkzeug- und Maschinenbaugesellschaft mbH.
Subject to change without prior notice.
... to this documentation or to the machine should be sent to the address named above.
21/09/2021
Product
Serial number
range
Issued by
Suggestions and
notes
Last change

Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021 3
Contents
Contents
1 Product Information ....................................................................................................................... 7
1.1 Characteristic data .............................................................................................................................................7
1.2 Manufacturer's ID label ....................................................................................................................................8
1.3 Technical specications....................................................................................................................................8
1.4 Delivery scope ...................................................................................................................................................10
1.4.1 Moving parts ............................................................................................................................10
1.4.2 Accessories supplied..............................................................................................................10
1.4.3 Spare parts, optional accessories......................................................................................10
1.4.4 Other applicable documents..............................................................................................10
1.5 EC Declaration of Conformity ......................................................................................................................11
2 Information for the reader............................................................................................................12
2.1 Validity..................................................................................................................................................................12
2.2 Illustrations .........................................................................................................................................................12
2.3 Abbreviations used..........................................................................................................................................12
2.4 Highlighted passages in the text................................................................................................................13
2.4.1 Safety instructions..................................................................................................................13
2.4.2 Warnings ....................................................................................................................................13
3 Safety .............................................................................................................................................14
3.1 Safety instructions............................................................................................................................................14
3.1.1 Operating safety......................................................................................................................14
3.1.2 Impermissible operating conditions................................................................................15
3.1.3 Notes on operation ................................................................................................................15
3.1.4 Notes on using accessories and aids ...............................................................................15
3.1.5 Notes on environmental protection ................................................................................16
3.1.6 Additional regulations ..........................................................................................................16
3.2 Operator's obligations....................................................................................................................................16
3.2.1 Planning and checking safety measures........................................................................16
3.2.2 Minimising risk of injury.......................................................................................................17
3.2.3 Operating machine fault-free.............................................................................................18
3.3 Qualications of personnel...........................................................................................................................18
3.3.1 Minimum requirements .......................................................................................................18
3.3.2 User groups...............................................................................................................................19
3.3.3 Specic specialist knowledge ............................................................................................19
3.4 Safety equipment.............................................................................................................................................20
3.4.1 Importance of safety equipment ......................................................................................20
3.4.2 Fixed safety equipment........................................................................................................21
3.4.3 Fixed safety equipment........................................................................................................21
3.4.4 Signalling devices...................................................................................................................21
3.4.5 Emergency-Stop devices......................................................................................................22
3.4.6 Triggering Emergency-Stop................................................................................................22
3.4.7 Resetting Emergency-Stop..................................................................................................23
3.5 Signs on machine.............................................................................................................................................23
3.5.1 Warning signs...........................................................................................................................24
3.5.2 Additional adhesive labels...................................................................................................25
3.6 Residual danger ................................................................................................................................................26

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Contents
4 Machine Overview.........................................................................................................................29
4.1 Proper use ...........................................................................................................................................................29
4.2 Parts of machine ...............................................................................................................................................29
4.2.1 Overview....................................................................................................................................30
4.2.2 Removable water tank..........................................................................................................31
4.2.3 Engine .........................................................................................................................................32
4.2.4 Protective cover of cutting shaft.......................................................................................35
4.2.5 Blade guard...............................................................................................................................36
4.2.6 Parking brake............................................................................................................................38
4.2.7 Height-adjustable handle....................................................................................................39
4.2.8 Cutting depth adjustment...................................................................................................40
4.2.9 Swivelling unit of cutting shaft..........................................................................................41
4.2.10 Flushing water connection..................................................................................................43
4.2.11 Visor device...............................................................................................................................45
4.3 Working and danger areas............................................................................................................................46
4.4 Operating description.....................................................................................................................................46
4.5 Operating modes..............................................................................................................................................46
5 Transporting and Setting Up........................................................................................................47
5.1 Transporting.......................................................................................................................................................47
5.2 Unpacking...........................................................................................................................................................48
5.3 Requirements for the environment...........................................................................................................48
5.4 Raising and setting down..............................................................................................................................48
6 Set-Up.............................................................................................................................................50
6.1 Producing readiness for operation.............................................................................................................50
6.2 Moving cutting shaft.......................................................................................................................................52
6.3 Fitting and removing the diamond saw blade ......................................................................................53
6.3.1 Requirements for diamond saw blade............................................................................53
6.3.2 Fitting diamond saw blade..................................................................................................54
6.3.3 Removing diamond saw blade..........................................................................................56
6.4 Removing and tting blade guard.............................................................................................................56
6.4.1 Removing blade guard .........................................................................................................57
6.4.2 Fitting blade guard.................................................................................................................58
6.5 Converting machine........................................................................................................................................59
6.6 Commissioning .................................................................................................................................................60
6.6.1 Instructions ...............................................................................................................................60
6.6.2 Commissioning........................................................................................................................61
7 Operation.......................................................................................................................................64
7.1 Operating machine..........................................................................................................................................64
7.2 Daily start-up......................................................................................................................................................64
7.2.1 Conditions .................................................................................................................................64
7.2.2 Preparing machine for operation......................................................................................65
7.2.3 Switching on machine ..........................................................................................................66
7.3 Carrying out cutting ........................................................................................................................................68
7.4 Eliminating disruptions in operation ........................................................................................................71
7.5 Switching o machine....................................................................................................................................72
7.6 Daily shut-down................................................................................................................................................72

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Contents
8 Maintenance, Repairs and Shut-Down ........................................................................................74
8.1 Instructions on maintenance and repairs................................................................................................74
8.2 Relling operating materials........................................................................................................................75
8.2.1 Relling diesel..........................................................................................................................76
8.2.2 Relling engine oil..................................................................................................................78
8.3 V-belts...................................................................................................................................................................79
8.3.1 Tensioning V-belts ..................................................................................................................79
8.3.2 Replacing V-belts ....................................................................................................................81
8.4 Troubleshooting ...............................................................................................................................................84
8.4.1 Engine problems.....................................................................................................................84
8.4.2 Cutting problems....................................................................................................................85
8.5 Maintenance schedule ...................................................................................................................................88
8.6 Lubricating points............................................................................................................................................90
8.7 Cleaning work....................................................................................................................................................90
8.8 Spare parts list ...................................................................................................................................................91
8.9 Shut-down ..........................................................................................................................................................91
8.9.1 Shutting down for several days .........................................................................................91
8.9.2 Long-term shut-down...........................................................................................................91
8.9.3 Storing when not in use .......................................................................................................92
8.9.4 Disposal......................................................................................................................................92

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Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021 7
Characteristic data
Product Information
1 Product Information
This chapter contains information on the machine:
• Characteristic data (page 7)
• Manufacturer's ID label (page 8)
• Technical specications (page 8)
• Delivery scope (page 10)
• EC Declaration of Conformity (page 11)
1.1 Characteristic data
Characteristic data of machine
Machine model CF • 1020 D Joint Cutter
Serial number 14102000 C - 241020XX C
Year of manufacture 2014 - 20XXX

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Technical specications
Product Information
1.2 Manufacturer's ID label
The manufacturer's ID label can be found at the following location on the machine:
1.3 Technical specications
Machine dimensions
Machine length (visor folded in) 1,260 mm
Machine length (visor folded out) 1,750 mm
Machine width 570 mm
Machine height 1,050 mm
Machine weight (without water and
diamond saw blade)
approx. 117 kg
Machine weight (with water and diamond
saw blade)
approx. 152 kg
Location of manufacturer's ID label
Information on manufacturer's ID label
CF • 1020 D
2014 - 20XX 117
7.7
14102000 C - 241020XX C

Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021 9
Technical specications
Product Information
Working area
Maximum cutting depth 200 mm/100 mm (green concrete)
Maximum clamping width 20 mm
Blade receptacle 25.4 mm
Blade diameter 500 mm/350 mm (green concrete)
Driver pin diameter 8 mm
RPM cutting shaft 2,115 rpm/2,700 rpm (green concrete)
Environment
Sound pressure level at the work place (LpA)97 dB [A]
Measured sound pressure level (LWA)114 dB [A]
Equivalent total vibration value ahv, eq 7.29 m/s2
Drives
Diamond saw-blade drive Diesel engine
Engine model HATZ 1 B 40 U-6 Silent Diesel Engine
Air-cooled, four-cycle diesel engine
Engine output 7.3 kW at 3,600 rpm
Engine ignition device Reversing starter with pull wire
Cutting depth infeed Crank handle
Feed Manual
Fuel consumption at full load Approx. 2.6 l/h
Fuel tank volume 5 l
Engine oil lling quantity 1.55 l
Water supply
Water tank (removable) 28 l
Pressurised water connection (external) GEKA connection (1 bar to 6 bar)
Operating materials
Engine oil SAE 10W-30
Fuel Diesel

Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021
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Delivery scope
Product Information
1.4 Delivery scope
The machine is delivered ready to operate. Prior to operation the operator must convert and
t the height-adjustable handle and the crank handle – cutting depth adjustment. Addition-
al information is provided in the chapter "Set-up" > "Commissioning“ (page 61).
1.4.1 Moving parts
Moving, removable parts are tted on the machine:
• Removable water container
• Blade guard
• Height-adjustable handle
• Protective cover of cutting shaft
• Visor device
1.4.2 Accessories supplied
The machine is delivered with the following accessories:
• Allen key (10 mm)
• Open-ended spanner (17 mm)
1.4.3 Spare parts, optional accessories
No spare parts are delivered with the machine. Spare parts are available on request. The spare
parts list is contained in the supplier documentation for this machine. Ask for optional acces-
sory parts directly from CEDIMA® Diamantwerkzeug- und Maschinenbaugesellschaft mbH.
1.4.4 Other applicable documents
The operating manual of the drive engine is included with the machine.

Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021 11
EC Declaration of Conformity
Product Information
1.5 EC Declaration of Conformity
EC Declaration of Conformity
according to Machinery Directive 2006/42/EC Appendix II 1.A
and Outdoor Directive 2000/14/EC Appendix II
Manufacturer:
CEDIMA® Diamantwerkzeug- und Maschinenbaugesellschaft mbH,
Lärchenweg 3, 29277 Celle, Germany
Collection and storage of the technical documentation:
The CEO of CEDIMA® Diamantwerkzeug- und Maschinenbaugesellschaft mbH, Siedemeierkamp 5,
29227 Celle, Germany, is responsible for the storage of the technical documents.
Machine model: CF • 1020 D Joint Cutter
Machine number range: 14102000 C - 241020XX C
Year of manufacture: 2014 - 20XX
Measured sound pressure level (LWA): 114 dB [A]
Machine description:
The CF • 1020 D Joint Cutter is a walk-behind, hand-guided machine. The joint cutter is used for
wet cutting in asphalt and concrete, as well as in similar abrasive construction materials.
The CF • 1020 D joint cutter can use diamond saw blades up to 500 mm with a maximum diamond
saw-blade clamping width of 20 mm (on left and right). The diamond saw blades are driven by a
7.3 kW diesel engine via a drive belt. The maximum cutting depth of 200 mm is steplessly adjust-
able. The ushing water supply is provided via pressurised water or a separate tank.
This machine complies with all pertinent regulations of the following EU directive:
EU Directive 206/42/EC
EMC Directive 2004/108/EC 2004
EU Directive 2006/95/EC 2006
The following harmonised standards were applied:
DIN EN ISO 12100-1 Safety of machinery - Basic terms, general principles for design -
Part 1: Basic terminology, methodology
DIN EN ISO 12100-2 Safety of machinery - Basic terms, general principles for design -
Part 2: Technical principles
DIN EN 13862:2009 Floor cutting-o machines - Safety
DIN EN ISO 60204-1 Safety of machinery - Electrical equipment of machinery -
Part 1: General requirements
This declaration of conformity immediately becomes invalid if changes are incorporated to
the machine which have not been approved by
CEDIMA® Diamantwerkzeug- und Maschinenbaugesellschaft mbH!
29227 Celle, Germany, dated 08/06/2018 ____________________________________________
Bob Siemsen (CEO)
EC Declaration of Conformity
This declaration becomes void as soon as major modications are made to the machine. A
new conformity procedure in accordance with the EU machinery directive is then required.

Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021
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Abbreviations used
Information for the reader
2 Information for the reader
This chapter contains information on using the operating manual:
• Validity (page 12)
• Illustrations (page 12)
• Abbreviations used (page 12)
• Highlighted passages in the text (page 13)
2.1 Validity
This original operating manual contains information and rules for conduct for safe operation
of the machine. Read the original operating manual carefully before commissioning. Keep
the original operating manual at hand for everyone.
To operate the machine eectively, the original operating manual provides information
among other things on the following topics:
• Transporting the machine and putting it into operation
• Working with the machine
• Performing care and maintenance on machine
• Detecting and eliminating malfunctions
This operating manual applies for:
• the operator
• all persons who work on or with the machine
2.2 Illustrations
The illustrations in this original operating manual show the machine in a simplied form in
some cases.
2.3 Abbreviations used
The following abbreviations are used in the operating manual:
Abbreviations
DDiesel
CF CEDIMA® Joint Cutter

Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021 13
Highlighted passages
Information for the reader
2.4 Highlighted passages
In this operating manual, important information is emphasised with symbols or special styles
of writing. The following examples show the most important forms of highlighting:
• Safety instructions (page 13)
• Warnings (page 13)
2.4.1 Safety instructions
Safety instructions: Special instructions for an informative section.
Explanation of the instructions.
• The point indicates measures for taking the instructions into account.
2.4.2 Warnings
WARNING
Warning of serious injuries.
Failure to observe the warning can result in serious damage to health or even death.
The arrow indicates a precautionary measure which must be taken to avert the hazard.
CAUTION
Warning of injuries.
Failure to observe the warning can result in damage to health.
The arrow indicates a precautionary measure which must be taken to avert the hazard.
ATTENTION
Warning of damage.
Failure to observe the warning can result in considerable damage to the machine or in its
surrounding area.
The arrow indicates a precautionary measure which must be taken to avert the hazard.

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Safety instructions
Safety
3 Safety
This chapter contains information on the safe operation of the machine:
• Safety instructions (page 14)
• Operator's obligations (page 16)
• Qualications of personnel (page 18)
• Safety equipment (page 20)
• Signs on machine (page 23)
• Residual danger (page 26)
3.1 Safety instructions
The following sections contain basic safety instructions:
• Operating safety (page 14)
• Impermissible operating conditions (page 15)
• Notes on operation (page 15)
• Notes on using accessories and aids (page 15)
• Notes on environmental protection (page 16)
• Supplementary regulations (page 16)
3.1.1 Operating safety
The machine is safe to operate. It has been built in accordance with state-of-the-art science
and technology.
Nevertheless, the machine may present hazards, i.e. if
• the machine is not used for the intended purpose,
• the machine is used improperly,
• the machine is operated under impermissible conditions.
The following instructions apply to anyone who works on or with the machine:
• It must be ensured during all work that no one can be injured by moving parts of the
machine.
• The diesel engine heats up during operation.
• All protective covers must be tted correctly.
• Changes to the sequence of movements or malfunctions must be reported immediately

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Safety instructions
Safety
3.1.2 Impermissible operating conditions
The operating safety cannot be ensured under impermissible operating conditions. There-
fore, it is essential to avoid impermissible operating conditions.
The machine may not be operated under the following conditions:
• Persons or objects are located in the danger area.
• Safety equipment does not function or has been removed.
• Malfunctions have been detected.
• Damage has been detected.
• Maintenance intervals have been exceeded.
3.1.3 Notes on operation
Safety-conscious, foresighted behaviour of the personnel prevents dangerous situations dur-
ing operation.
Observe the following points when working with the machine:
• Before starting work, familiarise yourself with the surroundings and circumstances of the
site. This includes obstacles which might impede work, the soil bearing capacity and the
required safety measures, e.g. barriers separating the work site from public trac and
the possibility to render rst aid in case of accidents.
• Only use the machine on level, rm and stable surfaces. Ensure the stability.
• Clear the operating site of anything that could impede work.
• The machine may only be put into operation by persons qualied to do so.
• The machine may only be operated by persons qualied to do so.
• Safety equipment may not be modied, removed, bypassed or disabled.
• Structural changes to the machine are not permissible without the manufacturer's ap-
proval. This also applies to the installation and conguration of safety devices as well as
to welding and drilling work on supporting structures.
• Working areas may not be changed.
• Any change to the machine must be reported immediately to the responsible person.
• Defects or damaged components of the machine must be replaced immediately. Use
only original spare parts!
• All spare parts and tools must comply with the technical requirements specied by the
manufacturer. With original spare parts, this is always ensured.
• Adhere to the legally prescribed intervals for testing and inspection of the machine and
those specied in this operating manual!
• The danger areas must always be clear. Persons may only enter the danger areas with
the machine de-energised.
3.1.4 Notes on using accessories and aids
The safety equipment of the machine may not be deactivated when using accessories or
aids.

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Operator's obligations
Safety
3.1.5 Notes on environmental protection
Safety-conscious, foresighted behaviour of the personnel prevents eects hazardous to the
environment.
The following principles apply for environmentally responsible behaviour:
• Substances hazardous to the environment may not get into the ground or the sewage
system.
• Regulations for avoiding, eliminating and recycling waste must be complied with.
• Substances hazardous to the environment must be stored in suitable containers.
• Containers with substances hazardous to the environment must be clearly marked.
3.1.6 Additional regulations
In addition to this manual, the proper operation of the machine is also regulated by laws and
regulations.
The following regulations also apply to the operation of the machine:
• Regulations on operating machines (including laws and regulations not expressly
named here)
• Accident prevention regulations
• Internal company regulations
• Information on the machine.
3.2 Operator's obligations
This section contains information on the obligations of the machine operator:
• Planning and checking safety measures (page 16)
• Minimising risk of injury (page 17)
• Operating machine fault-free (page 18)
3.2.1 Planning and checking safety measures
The obligation to exercise diligence requires the operator to plan safety measures and to
check their implementation.

Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021 17
Operator's obligations
Safety
3.2.2 Minimising risk of injury
The following basic principles apply for minimising the risk of injury:
• Any work on the machine may only be executed by qualied personnel.
• The personnel must be authorised by the operator for the respective activity.
• The personnel must have familiarised themselves with all safety equipment before start-
ing work.
• Make sure that all protective covers are correctly mounted and closed. Check regularly
whether your personnel also comply with these rules!
• The personnel must have familiarised themselves with all operating elements before
starting work.
• The area at and around the machine and at all workplaces must be kept orderly and
clean.
• The personnel must wear the safety equipment specied for this machine (safety shoes,
safety goggles, hearing protection, protective gloves and dust mask).
• During operation, qualied people with rst-aid training must be on call, who can initi-
ate the required rst-aid measures if necessary.
• Processes, expertise and responsibilities in the area of the machine must be unambigu-
ously specied. Correct behaviour in case of malfunctions must be clear to everyone.
The personnel must be instructed on this regularly.
• Make sure that the machine cannot be switched on when conducting any repairs and
maintenance work in the danger area of the machine.
• Warning signs and information on the machine must be complete and clearly legible.
Therefore, clean warning and information signs regularly and replace if necessary.
• The operating and maintenance personnel must tie back or otherwise secure long hair,
and may not wear loose-tting garments or jewellery - including rings.
• Make sure that your personnel always comply with the accident prevention regulations.
• Carry out maintenance measures in a suitable room with workshop equipment and cor-
responding expert personnel!
• Observe the re and explosion danger when refuelling the machine! Never pour fuel
onto hot machine parts!
• The exhaust gas and the exhaust pipe are very hot. Be sure not to set down the machine
on highly ammable materials.
• Do not operate the machine in closed rooms. The exhaust gases contain toxic carbon
monoxide.
• Observe the conditions for the ushing water supply specied by the manufacturer.

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Qualications of personnel
Safety
3.2.3 Operating machine fault-free
The following principles apply for fault-free behaviour:
• The operating manual must be kept complete, clearly legible and accessible for every-
one at the machine operating site.
• The machine may only be used for the intended purpose.
• The machine may only be used in proper, fully functional condition.
• Before beginning work, the safe operating condition must be checked.
• The proper operation of the machine and safety equipment must be checked regularly.
• The proper operation of the Emergency-Stop function must be checked daily.
TIP
Carry out regular checks. This enables you to ensure that these measures are also actually
applied.
3.3 Qualications of personnel
This section contains information on the qualications of the personnel:
• Minimum requirements (page 18)
• User groups (page 19)
• Specic specialist knowledge (page 19)
3.3.1 Minimum requirements
This section contains information on how the personnel must be trained, which works on the
machine.
All work on the machine requires the personnel to possess special knowledge and skills.
Anyone, who works on the machine must meet the following conditions:
• Personally suited for the respective activity. Observe the legally permissible minimum
age.
• Suciently qualied for the respective activity.
• Instructed in using the machine.
• Familiar with the safety equipment and its operation.
• Familiar with this operating manual, and in particular with the safety instructions and
with the sections relevant for the activity.
• Familiar with basic regulations on occupational safety and accident prevention.
All persons must always provide proof of one of the following minimum qualications:
• Trained as a specialist to work independently on the machine.
• Sucient instruction to work on the machine under the supervision and instruction of a
trained specialist.

Cedima • Technical Documentation • Joint Cutter CF•1020 D • Issue date: 21/09/2021 19
Qualications of personnel
Safety
3.3.2 User groups
In this operating manual a distinction is made between the following user groups:
User groups
Personnel Qualications
Operating
personnel
Suitable instruction in the areas:
• Functional sequences of the machine
• Operating sequences
• Quality evaluation
Knowledge in the areas:
• Expertise and responsibilities for the activity
• Behaviour in case of malfunctions
• Trac regulations
Maintenance
personnel
Sound knowledge in the areas:
• Mechanical engineering
• Electrical engineering
Sound knowledge on the design and functioning of the machine
3.3.3 Specic specialist knowledge
The following activities may only be carried out by personnel with special knowledge:
Activities and knowledge
Activity Qualications
Working on electrical
equipment
Electrician | comparable qualication
or
Instruction; the work may only be carried out under the direction
and supervision of an electrician in accordance with the rules of
electrical engineering.
Working on mechan-
ical equipment
Industrial mechanic/agricultural machine mechanic | comparable
qualication
or
Instruction; the work may only be carried out under the direction
and supervision of an industrial mechanic/agricultural machine
mechanic in accordance with the recognised rules of technology.

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20
Safety equipment
Safety
3.4 Safety equipment
This chapter contains information on the safety equipment:
• Importance of the safety equipment (page 20)
• Fixed safety equipment (page 21)
• Moving safety equipment (page 21)
• Signalling devices (page 21)
• Emergency-Stop devices (page 22)
• Trigger Emergency-Stop (page 22)
• Reset Emergency-Stop (page 23)
3.4.1 Importance of safety equipment
Safety equipment is tted at dangerous areas of the machine.
Without properly adjusted safety equipment, persons can sustain life-threatening injuries
on the machine. Safety equipment may not be modied, removed, bypassed or disabled. All
safety equipment must be freely accessible at all times.
The machine is equipped with safety equipment at dangerous areas. Familiarise yourself
with all safety equipment. This makes it possible to prevent or minimise injuries and machine
failures in critical cases.