Cembre B70M-P36 User manual

1
BATTERY OPERATED HYDRAULIC PUMP
POMPE HYDRAULIQUE SUR BATTERIE
HYDRAULISCHE AKKUPUMPE
BOMBA HIDRÁULICA A BATERÍA
POMPA OLEODINAMICA A BATTERIA
ENGLISH
FRANÇAIS
DEUTSCH
ESPAÑOL
ITALIANO
OPERATION AND MAINTENANCE MANUAL....................................6
NOTICE D’UTILISATION ET ENTRETIEN........................................... 21
BEDIENUNGSANLEITUNG................................................................... 36
MANUAL DE USO Y MANTENIMIENTO........................................... 51
MANUALE D’USO E MANUTENZIONE............................................. 66
19 M 085
B70M-P36 B70M-P36A B70M-P36E B70M-P36T
B85M-P36

2
FIG. / BILD 2
B
H
A
C
EF
D
G
FIG. / BILD 1
1
9
10
12
7
3
2
4
1
11
68
5

3
FIG. / BILD 5
CLICK
FIG. / BILD 3 10
6
920
21
22
22
22
5
15
14
Battery - Batterie - Akku - Batería - Batteria
CB3662L
ERCH
16
FIG. / BILD 4
G

4
OIL
2
Max. oil level
Niveau maxi. d’huile
Max. Ölstand
Nivel de aceite máx.
Livello max. olio
FIG. / BILD 6 FIG. / BILD 7
FIG. / BILD 8
161 (6.3)
327 (12.9)
405 (15.9)
mm (inch)

5
– Before using the pump, carefully read the instructions in this manual.
– Avant d'utiliser la pompe, lire attentivement les instructions de cette notice.
– Vor Inbetriebnahme unbedingt die Bedienungsanleitung durchlesen.
– Antes de utilizar la bomba, leer atentamente las instrucciones en este manual.
– Prima di utilizzare la pompa, leggere attentamente le istruzioni riportate in
questo manuale.
– Always wear safety glasses and gloves when operating this tool.
– Porter toujours les lunettes de protection et les gants de travail.
– Immer mit Schutzbrille und Handschuhen bedienen.
– Trabajar siempre con las gafas de proteccion y guantes de seguridad.
– Operare sempre con occhiali di protezione e guanti da lavoro.
WARNING SYMBOLS - SYMBOLES D'AVERTISSEMENT - WARNSYMBOLE -
SÍMBOLOS DE ADVERTENCIA - SIMBOLI DI AVVERTENZA
– User information (Directives 2011/65/UE and 2012/19/UE),
see page 82.
– Information pour les utilisateurs (Directives 2011/65/UE et 2012/19/UE)
voir page 82.
– Information für den Benutzer (Richtlinien 2011/65/UE und 2012/19/UE)
siehe Seite 82.
– Informe para los usuarios (Directivas 2011/65/UE y 2012/19/UE)
vease página 82.
– Informazione agli utenti (Direttive 2011/65/UE and 2012/19/UE)
riferirsi a pagina 82.
Pump - Pompe - Pumpe - Bomba - Pompa

6
ENGLISH
Hydraulic pumps manufactured by Cembre S.p.A. are developed for use with hydraulic
heads. According to this specific use, they do not need and are not equipped with an oil
non-return safety system.
For this reason, use in applications different from those intended (for example with hy-
draulic jacks, lifting systems or similar) can be dangerous for the operator.
Cembre S.p.A.does not accept any liability arising from the use of its hydraulics pumps
for applications different from those listed in its catalogues or other documentation.
Do not use the pump for purposes other than those intended by Cembre S.p.A..
The operator should concentrate on the work being performed and be careful to maintain
a balanced working position.
Avoid dirty surfaces: dust and sand are a danger to any Electro-hydraulic equipment.
The flexible hydraulic hose supplied should always be used to connect the hydraulic head
to the pump. The hydraulic head should never be directly connected to the pump.
Never connect to a pump hydraulic heads that still contain oil, namely with the ram not
fully retracted; excess oil could cause the pump to malfunction.
Beforedisconnectingtheflexiblehose,checkthattheramoftheheadiscompletelyretracted,
in order to ensure that a sufficient quantity of oil is available for subsequent operations.
High pressure flexible hoses are subject to a natural ageing process which can result in
a reduction in performance potentially affecting safety of the operator. As a result their
life span is limited.
In order to ensure safe use of their units, Cembre recommends replacing the hose within
10 years from the date printed on the fittings.
Keep the pump and flexible hose away from naked flames and sources of heat above 70°C.
Before using the pump, check that the flexible hose and couplings are not damaged.
The factory fitted guards must be in place at each end of the flexible hose.
Do not touch the flexible hose when under pressure.
When using the pump, the flexible hose must be uncoiled and laid out straight.
The pump is unsuitable for continuous use and should be allowed to cool down follow-
ing uninterrupted, successive crimping operations; for instance, having exhausted a fully
charged battery in one session, delay battery replacement for a few minutes.
WARNING

7
Safety instructions for batteries:
– Protect battery from water and moisture!
– Do not expose batteries to naked flames!
– Do not use faulty or deformed batteries!
– Do not open batteries!
– Do not touch or short circuit battery contacts!
– A slightly acidic, flammable fluid may leak from defective Li-Ion
batteries!
– If battery fluid leaks out and comes into contact with your skin,
rinse immediately with plenty of water. If battery fluid leaks out
and comes into contact with your eyes, wash them with clean
water and seek medical attention immediately!
– At the end of their life, always recycle batteries.
– Never discard batteries with domestic waste.They must be sent
to appropriate collection centres for disposal.
– If the pump is defective, remove the battery from the pump.
– Remove the battery from the pump being transported.
– Transport of Li-Ion battery packs:
The shipping of Li-Ion battery pack is subject to laws related to the carriage of hazardous goods
(UN 3480 and UN 3481).
Familiarise yourself with current regulations concerning shipment of Li-Ion battery packs.
Only send the battery pack if the housing is intact and no fluid is leaking.
Remove the battery pack from the pump being transported.
Prevent the contacts from short-circuiting (e.g. by protecting them with adhesive tape).
Compliance of use
– The device is a portable battery powered hydraulic pump, it can be connected to hydraulic
heads for compression, cutting and punching and other specific uses produced by Cembre
Any other use, or use deemed to be outside of the specification of the device shall be regarded
asimproper use. Inthese instances themanufacturer/supplier shallnot beliable for any damage
resulting from improper use and the user agrees to bear all risk.
– Thedeviceis manufactured in accordancewithcurrenttechnologicalstandards and recognized
safety rules. However, danger to life and limb of the user or third parties/or damage to the
device and other tangible assets can arise during use.
– The device may only be used for its intended purpose and if in perfect working order, it must
be used with appropriate consideration given to the safety and danger warning messages
stated in the operating manual.
– Usage of the device for its intended purpose also incorporates compliance with the operating
manual, including the manufacturer‘s maintenance recommendations and specifications.

8
(1) Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u
LpA = weighted continuous acoustic pressure level equivalent.
LpCPeak = maximum value of the weighted acoustic displacement pressure at the work place.
LWA = acoustic power level emitted by the machine.
(2) Directive 2006/42/EC, annexe 1, point 2.2.1.1
Weighted root mean square in frequency of the acceleration the upper limbs are exposed to for each biodynamic
reference axis. Tests carried out in compliance with the indications contained in EN ISO 5349-1/2 Standard, and
under operating conditions much more severe than those normally found.
1. GENERAL CHARACTERISTICS
B70M-P36 B85M-P36
Operating pressure bar (psi) 700 (10153) 850 (12328)
Oil supply l / min (US gpm) 0,67 (0.19) 0,57 (0.16)
Oil reservoir capacity cm3(cu. in.) 1100 (67.1)
Degree of protection IP 44M (EN 60529)
Dimensions Ref. to Fig. 8 page 4
Weight with battery kg (lbs) 10 (22)
Motor V 36
Operating temperature °C (°F) -20 to +50 (+4 to +122)
Recommended oil ENI ARNICA ISO 22 or equivalents
Safety maximum pressure valve
Rechargeable battery type CB3662L Li-Ion
Voltage / Capacity V / Ah (Wh) 36 / 6.2 (223,2)
Weight kg (lbs) 1,6 (3.5)
Acoustic noise (1) dB LpA 69,8 (A) LpCPeak 93 (C) LWA 83,4 (A)
Vibrations (2) m/s20,652
B70M-P36
B85M-P36 B70M-P36E B70M-P36T B70M-P36A
Battery charger type ASC-ULTRA-
EU
ASC-ULTRA-
UK
ASC-ULTRA-
AUS/NZ
ASC-ULTRA-
USA/CAN
Input
Power
V / Hz
W
220 - 240 / 50 - 60
290
115 / 60
290
Output V / A 14,4 - 36 / 6,5 max.
Weight kg 0,97
ENGLISH

9
ENGLISH
2. DESCRIPTION OF THE COMPONENTS
The part reference includes the following (See Fig. 1):
(
A) FLEXIBLE HOSE: length 3 m (9.75 ft) specific for high pressure; provided with automatic quick
couplings; enables connection of the hydraulic head to the pump
(B) RUCKSACK : made from sturdy fabric, allows users to store and transport the pump and acces-
sories.
(C)
SHOULDER STRAP: allows users to easily transport and comfortably carry the pump during
all work phases; to be connected to the rings (1).
(D) ERCH REMOTE CONTROLLER: ergonomically designed with a comfortable grip even while
wearing work gloves. provided with a 3 m connection cable, it allows users to control the
pump by two push-buttons:
- GREEN button to activate the pump with a pulse (starting from the display off ) and to activate
the pump motor.
- RED button to oil discharge: for returning the oil to the pump tank at any time.
(E)
USB CABLE (Ref. to § 6)
(F)
AS C-ULTRABATTERYFAST CHARGER (differsdependingonthepumpversion):forrechargingthe
batteries supplied; has “AIR COOLED” charging technology and a processor for managing
charging cycles.
To use, carefully follow the instructions in the battery charger user manual.
(G)
CB3662L RECHARGEABLE BATTERY: 36 V - 6.2 Ah high capacity Lithium Ion battery.
The battery is equipped with LED indicators that indicate the
remaining battery life at any time by pressing
the adjacent button (C):
4 LEDs illuminated: fully charged
2 LEDs illuminated: 50 % capacity
1 LED flashing: minimum charge, the battery is
almost depleted and needs to be charged.
With the battery inserted into the tool, the remain-
ing battery life can also be checked on the display,
via touch button selection (Ref. to § 4).
The screen shown alongside indicates that the battery voltage has
dropped below a minimum safety threshold; under these conditions
the tool will not start, and it is necessary to recharge or replace the battery.
Batteries are supplied with a charge ≤ 30%. To maximise energy level, it is necessary to
fully recharge them before use. Charge the battery by following the instructions pro-
vided in the battery charger manual, approximately 50-60 minutes are required to charge a
fully depleted battery with ASC ULTRA fast charger. Only use the battery charger supplied with
the pump.
C
max.
BATTERY BATTERY
Ï
Ð
min.
BATTERY Ï
Ð

10
ENGLISH
The electronics protect the battery from any damage caused by complete depletion.
A completely charged battery provides 100% of its
energy between -20 and + 50 °C (- 4 and +122 °F).
Continuous overload causes deactivation due to overheating. In such a case, allow the battery
to cool down; if the battery feels hot to the touch, it can be cooled down more quickly by inser-
ting it into the relevant“AIR COOLED” battery charger.
Optimal battery storage temperature is between 10 and 30 °C(50 and 86 °F).
Removal / Insertion of the battery (Ref. to Fig. 3)
Position the pump as shown in Fig. 3.
Press button (5) and open the cover (6).
Removal:
Press button (15) and pull the battery firmly to remove it from its seat. If necessary, use the
strap (14) to facilitate extraction.
Insertion:
Insert the battery into the slots until it locks into place.
Close the cover (6) ensuring that it is fully locked with the button (5).
Before inserting the battery, move the strap(14) so that it does not hinder the operation.
The strap must be placed as shown in figure 3 after inserting the battery.
(H) PORTABLE HYDRAULIC PUMP:motor-driven at 36V DC current, battery powered for autono-
mous use. Provided with a pressure transmitter that ensures precision and repeatability of the
work cycles and a maximum pressure valve to ensure maximum operator safety. The memory
card integrated into the pump allows the storage of the data relating to operating cycles, errors
and malfunctions are then displayed on a PC using specific software.
Main components (Ref. to Fig. 2):
1STRAP FASTENING RING
2OIL FILLER CAP
3OLED DISPLAY, switches on automatically when the operating button is pressed, and off
after 5 minutes of non-operation).
4CAPACITIVE TOUCH BUTTON (for menu selection allows selection of various screens (Ref. to §
4) only when the display is on.
Do not apply pressure to or stab at the touch button, a light touch using a bare finger is
sufficient. The command pulse is sent when the finger releases the button.
The capacitive menu selection button may not work if touched using objects or when wearing
gloves, therefore always operate it using a bare finger.

11
ENGLISH
5 BUTTON TO OPEN THE BATTERY COMPARTMENT
6BATTERY COMPARTMENT COVER
7MECHANICAL PRESSURE RELEASE
8BRIGHT CEMBRE LOGO, switches on automatically when the operating button is pressed, and
off after 5 minutes of non-operation. It allows the operator to have a visual feedback on the
pump status. It can flash or produce a fixed light with various colours depending on the mes-
sage emitted. The following table summarises the possible cases that can be found:
Lighting Meaning Note
steady
BLUE
Pump powered and in stand-by
mode, ready to use.
Stays on until the "sleep" function is ac-
tivated. After 5 minutes of inactivity the
pump switches off automatically.
pulsating
BLUE
Motor running and work cycle
in progress.
Flashes during the entire work cycle.
steady
GREEN
Correct completion of the
CRIMPING cycle carried out.
Lights up at the end of the cycle together
with the "OK" message on the display.
flashing
RED
Incorrect completion of the
CRIMPING cycle carried out.
Lightsuptogetherwith the "ERROR"mes-
sage on the display and an intermittent
audible alarm (see § 4.6 for further
details).
steady
ORANGE
Scheduled maintenance re-
quired.
Stays on until the "sleep" function is acti-
vated. It reappears each time the pump is
switched on until the scheduled mainte-
nancehasbeencarriedoutandthecycles
have been simultaneously reset to zero.
pulsating
ORANGE
Motor running and work cycle
in progress, scheduled mainte-
nance required.
Flashes during the entire work cycle.
flashing
YELLOW
Fault in progress. Stays on until the anomaly has been
resolved, together with an indication on
the display and an audible alarm (see §
4.6 and 4.7 for further details).
9QUICK COUPLING (automatic locking, fitted with a fast-acting safety ring nut to eliminate
any risk of accidental disconnection)
10 CONNECTOR with cap, suitable to connect the remote controller.

12
ENGLISH
11 CONTROL BUTTON ON THE PUMP: rocker type switch, allows:
To switch on the pump (push forwards for actuation, starting with display off).
To control the pump (push forwards for actuation of the motor and backwards for oil re-
lease).
To control the pump from the button (11), it is necessary to deactivate the ERCH push-
button panel via the display (see § 4.4 for further details).
When a crimping head is used, press and hold the operating button (1) until the motor
stops automatically.
AUTO POWER-OFF: the pump switches off automatically after a period of inactivity
of 5 minutes; to reactivate the pump, press the button again.
12 TRANSPORT HANDGRIP
3. INSTRUCTIONS FOR USE
3.1) Preparation
The pump can be easily carried using either the main handle (10) or the shoulder strap attached
to the two rings (1) (Ref. to Fig. 2).
Position the pump on a flat surface. There are two stable work positions recommended (see Fig. 6):
- vertical, resting on its base.
- horizontal, resting on its back where moulded ribs improve firmness and stability
Should it be necessary however, the pump’s hermetically sealed hydraulic circuit allows it to
operate in any position.
Before starting any work, check the battery charge and recharge it if necessary following
the instructions in the battery charger user manual.
3.2) Connecting the remote hand controller (Ref. to Fig. 4)
Remove "REMOTE CONTROLLER" protective cap, connect the remote hand controller to the
socket (10) (see Fig. 4): tighten the plug (16) by turning the bezel clockwise until it locks.
3.3) Connecting the flexible hose (Ref. to Fig. 5)
Fully unravel the flexible hose.
Connect the male coupler (20) of the flexible hose to the female coupler (9) of the pump then
pull towards the hose and turn the safety ring (G) to eliminate any risk of accidental disconnec-
tion.
Connect the female coupler (21) of the flexible hose to the male coupler (22) of the hydraulic
head to be used then pull towards the hose and turn the safety ring (G) to eliminate any
risk of accidental disconnection.
Before using the pumpalwayscheck the integrity of the flexiblehoseandthe quick couplers
making sure there are no abrasions, cuts, deformations or swellings.
5 min.

13
ENGLISH
3.4) Operation
Activate the pump by pushing the green button on the control handle or the button on the
pump (if enabled), the display (3) and the Cembre logo (8) turn-on.
Through the display, the operator can view and change some of the pump’s setting using the
touch button (4) (Ref. to § 4). The display shows the operating mode and oil release settings of
the pump at each start-up (starting with the display switched off) or upon insertion of the bat-
tery.
Examples:
IMPORTANT: Prior to using the pump, always check the operating mode set is the correct
one for the type of job to be carried out, choosing between:
CRIMPING – CUTTING – PUNCHING (Ref. to § 4.2).
The factory settings are:
- operating mode: CRIMPING (Ref. to § 4.2 to choose another operating mode).
- oil release type: SMART (Ref. to § 4.3 for further details).
- control: ERCH ON (by remote controller, ref. to § 4.4 for further details).
Proceed with the job by operating as follows:
CRIMPING OPERATION
Press the start button: this activates the motor of the pump that feeds the
hydraulic head connected to it, pressurising the oil.
Once the minimum set pressure (Pn) is reached the pump will be switched
offautomatically,thedisplaywillbriefly show the maximum pressurereached
(Pp) followed by“OK”and the Cembre logo will light up GREEN to confirm the
correct operation.
Releasing the start button before the automatic stopping of the motor will
cause the pump to stop, keeping the oil pressure stable (Pp) at the value
reached at that moment. To complete the operation press the start button
once more until the motor stops automatically.
The display "ERROR" combined with a beep and and the RED flashing
of the Cembre logo, indicates an incorrect crimping procedure; the oil
return phase occurred too early without waiting for the motor to be automati-
callyswitchedoffand thereforetheminimumsetpressurewasnotreached.This
error appears when the pressure release button has been operated and the
pump has already reached a pressure > 100 bar. Repeat the crimping cycle by
holding down the start button until the motor is automatically switched off.
Pn= 700 bar
OK
Pn= 700 bar
Pp = 701 bar
Pn= 700 bar
P= 0 bar
ERROR
Ï
Ð

14
When a crimping head is used, press and hold the operating button until the motor stops auto-
matically.
At the end of the cycle, proceed with the phase of returning the oil to the pump reservoir (Ref.
to § 3.5 for further details).
CUTTING OPERATION
Press the start button: this activates the motor of the pump that feeds the
hydraulic head connected to it, pressurising the oil. Keep the button pressed
until the cutting operation is complete. At the end of the cycle the display
will show the maximum pressure reached (Pp).
At the end of the cycle, proceed with the phase of returning the oil to the
pump reservoir (Ref. to § 3.5 for further details).
PUNCHING OPERATION
Press the start button: this activates the motor of the pump that feeds the
hydraulic head connected to it, pressurising the oil. Keep the button pressed
until the punching operation is complete. At the end of the cycle the display
will show the maximum pressure reached (Pp).
At the end of the cycle, proceed with the phase of returning the oil to the
pump reservoir (Ref. to § 3.5 for further details).
3.5) Oil release
The phase of returning the oil to the pump reservoir, or rather to the re-entry of the ram of the
connected hydraulic head, may be carried out in two different ways depending on the release
mode set (Ref. to § 4.3 for further details):
With the ERCH remote controller:
- smart mode: release the GREEN start button (following automatic shut-off of the motor).
- manual mode: press the RED release button.
With the rocker switch (11) on the pump (only if the remote controller
is deactivated):
- smart mode: release the control button at the end of the cycle.
- manual mode: push the control button backwards.
If required, by pressing hard on the mechanical pressure
releasebutton(7),theoilwillreturntothereservoirwhatever
the status of the battery.
7
ENGLISH
Pp= 547 bar
P= 0 bar
Pp = 325 bar
P = 0 bar

15
ENGLISH
4. NAVIGATION MENU
The navigation menu is shown on the display (3) o. By touching
the button (4) it is possible to browse the
menu via the various screens.
4.1) Structure of the "main menu"
Pn: Operating/minimum set pressure, expressed in bar.
P: Peak pressure reached, expressed in bar.
Pn: Operating/minimum set pressure, expressed in psi.
P: Peak pressure reached, expressed in psi.
Operating mode set.
(Ref. to § 4.2 for further details).
Release mode set .
(Ref. to § 4.3 for further details).
Disabling / Enabling the remote controller
(Ref. to § 4.4 for further details)
Battery charge level.
No. of cycles performed.
No. of cycles before scheduled recommended maintenance.
Cembre logo, pump model.
Pump serial no.
Actual temperature (°C) of the pump motor.
Return to original factory settings.
Firmware version (Ref. to § 4.5 for further details).
Stand-by
10
-29990
3
BATTERY
RESET
SW: S1J56100
Pn= 700 bar
P= 0 bar
Pn= 10153 psi
max 90°
60°
* 1
* 2
3
4
5
* 6
* 7
* 8
* 9
10
11
P = 0 psi
ERCH OFF
ERCH ON
B70MP
19AB863
4
3

16
ENGLISH
(*) Screens 1-2-6-7-8-9 can be set as the“main screen”which is shown
on the display at every use of the pump; to do this, when the pre-
selected screen is displayed, hold the finger on the button (4) until a
confirmation “beep” is heard.
4.2) Choosing the "operating mode"
The “operating mode” allows the user to set the pump depending on the type of hydraulic head
connected; this enables the optimisation of the job cycle and charging of the battery.
It is possible to choose between three different operating modes:
CRIMPING CUTTING PUNCHING
Operating
mode
Associated
pictogram Function
CRIMPING
factory setting
Specifically for using the pump with hydraulic heads for crim-
ping of electrical connectors.
CUTTING Specifically for using the pump with hydraulic heads for cutting
electrical conductors and steel ropes.
PUNCHING Specifically for using the pump with frame type hole punching
hydraulic heads or piercing hydraulic heads.
To change the “operating mode”proceed as follows:
- Select screen 3 from the“main menu” (Ref. to § 4.1).
- Hold the finger on the button (4) until a confirmation“beep”is heard, the choice made is shown
by filling of the related pictogram.
BEEP
2
BEEP
2BEEP 2

17
ENGLISH
4.3) Choosing the "release mode"
The phase of discharging the oil into the pump’s tank can be carried out in two different ways,
depending on the mode set in the menu:
Release
mode
Associated
pictogram Function
SMART
factory setting
By releasing the start button the oil is returned in full to the pump
reservoir only following automatic shut-off of the motor. During
thereturnphase,pressingthe buttonsenables theheadram stroke
to be interrupted at any point so as to be able to restart from this
position in the next work phase, thus saving time and energy.
MANUAL
To return the oil to the pump reservoir it is necessary to press and
hold the release button.
During the return phase, by releasing the button it is possible for
head ram stroke to be interrupted at any point so as to be able
to restart from this position in the next work phase, thus saving
time and energy.
To change the "release mode" proceed as follows:
- Select screen 4 from the“main menu” (Ref. to § 4.1).
- Hold the finger on the button (4) until a confirmation“beep”is heard, the choice made is shown
by positioning of the cursor under the pictogram.
4.4) Choosing the "control mode"
The pump can be controlled during all working phases via the remote controller or via the button
(11) on the pump. Control mode selection is set in the menu:
Control
mode
Associated
pictogram Function
REMOTE
CONTROLLER
factory setting
ERCH ON
The pump is controlled only by the remote controller, the push-
button on the pump is disabled.
BUTTON
ON THE PUMP
ERCH OFF
The remote controller is disabled, the pump is controlled only
via the push-button on the pump.
NOTE: After the pump is automatically turned off or the
battery is removed, the mode returns to the factory setting:
ERCH ON
To change the "release mode" proceed as follows:
- Select screen 5 from the“main menu” (Ref. to § 4.1).
- Hold the finger on the button (4) until a confirmation “beep” is heard.

18
ENGLISH
4.5) Return to original factory settings / firmware version
Select screen 10 from the“main menu”(Ref. to § 4.1), to return the pump to its factory setting hold
the finger on the button (4) until a confirmation“beep”is heard.
The RESET screen also shows the firmware version of the control board.
4.6) Errors/Malfunctions
These appear on the display during operation, combined with a beep to notify the operator of
procedural or operational errors. They are accompanied by an audible signal and the Cembre
logo (8) lighting up yellow.
Message Error description Solution
ERROR
Ï
Ð
In CRIMPING mode, a 100 bar pres-
sure has been reached or exceeded
but the oil discharge has been acti-
vated before waiting for the motor
to be automatically switched off.
Repeat the work cycle, keeping the start but-
ton pressed down until the motor switches off
automatically.
The pump has been started with-
out the flexible hose connected or
the fle-xible hose is not correctly
connected.
Press the release button, connect the flexible
hose or check the correct connection to the
pump.
NTC
FAULT
Interruption of the signal from the
NTC temperature probe of the
battery.
Replace the battery. If the problem persists,
please contact Cembre.
001
Ï
Ð
Abnormal power consumption of
the motor.
The pump stops.
Waitforthedisplayto turnoff (60sec.)orremove
and re-insert the battery, then re-start the
pump, if the problem persists, please contact
Cembre.
002
Ï
Ð
Outputvoltageof thepressuretrans-
mitter is out of the pre-set range.
Thepumpstopsanddoesn't re-start.
Remove and re-insert the battery, if the prob-
lem persists, please contact Cembre.
003
Ï
Ð
Failure to reach the set pressure
within120 sec.ofcontinuous opera-
tion of the pump.
Repeat the work cycle; if the problem persists,
please contact Cembre.
004
Ï
Ð
Overcharging of the battery with
protection tripping.
The pump stops.
Wait for the display to turn off (60 sec.) or re-
moveandre-insert thebattery,thenre-start the
pump. if the problem persists, please contact
Cembre.
Errors 00.. are displayed for about 30 seconds before being reset, but will display repeat-
edly in the event of permanent anomalies.
RESET
SW: S1J56100

19
4.7) Alarms/Warning
These appear on the display during operation, inform the operator on the state of the pump.
They are accompanied by an audible signal and the Cembre logo (8) lighting up yellow or orange.
Message Meaning Description
BATTERY Ï
Ð
BATTERY
LOW
Replace or recharge the battery.
NOTE: when the battery voltage falls below a minimum safety
threshold, the pump will not start, although it is still possible
to end the work cycle in progress.
BATTERY
Ï  Ð
BATTERY
TEMPERATURE
HIGH
Remove the battery and wait until it cools down.
In order to cool it quicker, it is possible to insert it into the sup-
plied battery charger supplied, thus making use of the specific
“AIR COOLED” function.
max 90°
90° MOTOR-PUMP
TEMPERATURE
HIGH
The maximum permitted operating temperature of 90 °C (194
°F) is reached.
The pump stops; in this instance wait for it to cool.
Only when the permitted working temperature is reached will
it be possible to re-use the pump.
INSUFFICIENT
OIL
This appears when the pressure of the hydraulic circuit doesn't
increase but remains near to zero for a duration of 30 consecu-
tive seconds.
Check the oil level and if necessary refill (Ref. to § 5.4).
30001
3
Ï
Ð
REQUEST
MAINTENANCE
No. of cycles to maintenance reached; the pump continues to
work however, it is recommended that it is sent to Cembre for
a complete overhaul (Ref. to § 7).
This screen is associated with the orange color of the logo.
5. MAINTENANCE
The pump is robust, completely sealed, and requires very little daily maintenance. Compliance
with the following points, should help to maintain its optimum performance:
High pressure flexible hoses are subject to a natural ageing process which can result
in a reduction in performance potentially affecting safety of the operator. As a result
their life span is limited.
In order to ensure safe use of their units, Cembre recommends replacing the hose within 10
years from the date printed on the fittings.
5.1) Thorough cleaning
Dust, sand and dirt are a danger for any hydraulic device.
Every day, after use, the pump and accessoires must be wiped with a clean cloth taking care to
remove any residue. Do not use Hydrocarbons to clean the rubber parts.
After use, protect the couplers of the pump, hose and hydraulic head with their protective
caps to prevent contamination.
ENGLISH

20
ENGLISH
5.2) Rucksack
To protect the pump from accidental damage and dust, it should be stored with its accessories in
the special rucksack provided and sealed well.
Rucksack type CVB-037: Size 540x270xh550 mm (21.2x10.6x21.6 inches), weight 3,2 kg (7 lbs).
5.3) Storage
Once the job has been completed always completely release the pressure of the oil by holding
down the release button; ensure that the ram of the connected hydraulic head is completely
retracted before disconnecting the head.
Remove the battery from the pump.
Disconnect the remote controller.
Disconnect the flexible hose; avoid it becoming folded with narrow bends or knots that may
compromise its integrity.
Store the pump and accessories in the rucksack in a dry place.
5.4) Topping up the oil (Ref. to Fig. 7)
Periodically check, at least every 6 months, the oil level in the pump and top up if necessary:
Position the pump on its base on a flat surface.
Completely discharge the oil pressure by pushing the pressure release button (7).
Unscrew the filler cap (2).
By using a funnel, top up very slowly to completely fill the oil reservoir to the maximum level.
When the operation is finished replace the cap (2).
Always use clean recommended oil, see § 1.
Do not use old or recycled oil. Do not use hydraulic brake fluid.
Ensure that used oil is disposed of in accordance with current legislation.
6. CONNECTION TO COMPUTER (Smartool technology)
Extract the battery and connect the supplied USB cable to the connector (30) inside the battery
seat then to the USB port of the PC (Ref. to Fig. 9).
Thememorycardintegratedinthetoolrecordsoperatingdata fortransferviatheUSBcablesupplied.
To view and manage this data, go to www.cembre.com and register in the dedicated area, then
download the free Cembre software CEM_SWBT01.
Keeping the Firmware of the tool updated, via free of charge download from here, will optimise
the tool's performance.