Challenger Lifts 4030SFX Instruction manual

Rev. 5/22/19
Installation, Operation & Maintenance Manual
Four Post
Surface Mounted Lift
Model 4030
(30,000 lb Capacity)
2311 South Park Rd, Louisville, Kentucky 40219
Email:[email protected] Web site:www.challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax [phone]
IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT

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GENERAL SPECIFICATIONS MODEL:4030[EOR X] [AOR F] [OOR X]
[LENGTH)][ALIGN OR FLAT DECK][OPEN OR CLOSED FRONT]
SPECIFICATIONS 4030SFX 4030EFX 4030XFX 4030SAX 4030EAX 4030XAX
ALength Overall 308” 344” 380” 308” 344” 380”
BWidth Overall 172.75”
CInside Columns 152”
DBetween Columns 246” 282.5” 318.5” 246.5” 282.5” 318.5”
EHeight of Columns 92.25”
FHeight of Runways 8.5”
GWidth of Runways 24"
HWidth Between Runways 46” & 52"
IMaximum Wheelbase * 244.5”281”317”244.5”281”317”
JRise Height 71.75"
KMax. 2 Wheel Alignment N/A N/A N/A 219.5" 256" 292
Lifting Capacity
(Hydraulic Pressure at Cap.) 30,000 lbs.
(2190 psi)
Air Supply Required 90-120 psi Clean & Dry
Motor 3HP
Voltage (Single Phase Std.) 230v
Rise Time 126 Seconds (approximate)
Min. Recommended Bay Size 28' x 17' 31' x 17' 34' x 17' 28' x 17' 31' x 17' 34' x 17'
* Maximum wheelbase is based on a tire diameter of 30”
A
383
4"
2
' MIN. TO NEAREST
O
BSTRUCTION FOR
O
N-ALIGNMENT LIFTS
FRONT
REAR
DRIVE O
N
IDLER RUNWAY
POWER RUNWAY
13"
BASE PLAT
E
13"
DIAGONALS TO BE WITHIN 1/4"
H
C
B
G
J
EKI
23"101
2"
D
F
POWER UNIT
OPTIONAL POWER UNIT LOCATION
SEE NOTE
NOTE: IF USING THIS LIFT IN CONJUNCTION WITH AN ALIGNMENT SYSTEM, CONSULT ALIGNER'S
MANUAL FOR MANUFACTURER'S MINIMUM RECOMMENDED DISTANCE TO FRONT TURN PLATE AND
ADJUST THIS DIMENSION ACCORDINGLY.
Fig 1 – General Specifications and Service Bay Layout

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V ERTICAL C LEARANCE
Check the height of the area where the lift is to be
installed. Clearance should be calculated based on
the full raised height of the lift.
Failure by purchaser to
provide adequate clearance
could result in unsatisfactory
lift performance, property damage, or personal
injury.
F LOORING
Be certain you have the proper concrete floor to
properly handle the loaded lift. Floor should be in
generally good condition with no large cracks,
spalling or deterioration.
Minimum requirements for concrete are 4-inches
minimum depth, with steel reinforcement, 3500
psi, cured for 28 days per local commercial
practice. This lift is designed to accommodate a 3-
inch total variation in elevation at the base of the four
posts. Floor should be level within 1/2 inch from side-
to-side and 2 1/2 front-to-rear to avoid special
shimming. No anchors should be installed within 8
inches of any crack, edge, or expansion joint. If these
conditions cannot be met, a pad may be poured to
accommodate the lift.
Check with local building inspectors and/or permits
office for any special instructions or approvals
required for your installation.
A qualified person should be consulted to address
seismic loads and other local or state requirements.
Failure by purchaser to
provide the recommended
mounting surface could
result in unsatisfactory lift performance, property
damage, or personal injury.
L OCATION
This lift has been evaluated for indoor use only with
an operating ambient temp. range of 5 – 40°C
(41-104°F)
E LECTRICAL R EQUIREMENTS
For lift installation and operation, it is necessary to
have a dedicated circuit with circuit breaker or time
delay fuse. Refer to wiring diagram for circuit sizing.
A IR R EQUIREMENTS
This lift is equipped with an air operated lock release
system. The air supplied to the lift must be clean,
dry, lubricated, and regulated to 90-120 psi, FRL
(Filter/Regulator/Lubricator). The FRL must be within
30 feet of lift. Failure to provide clean, dry,
lubricated, and pressure regulated air will void
warranty on pneumatic components.
S AFETY N OTICES AND D ECALS
For your safety, and the safety of others, read and
understand all of the safety notices and decals
included here.
R EAD ENTIRE MANUAL BEFORE ASSEMBLING ,
INSTALLING
, OPERATING , OR SERVICING THIS
EQUIPMENT
.
P
ROPER MAINTENANCE AND INSPECTION IS
NECESSARY FOR SAFE OPERATION
.
DO NOT OPERATE A DAMAGED LIFT .
Safety decals similar to those shown here are found
on a properly installed lift. Be sure that all safety
decals have been correctly installed on the Power
Unit reservoir. Verify that all authorized operators
know the location of these decals and fully
understand their meaning. Replace worn, faded, or
damaged decals promptly.
Do not attempt to raise a
vehicle on the lift until the lift
has been correctly installed
and adjusted as described in this manual.
WARNING
WARNING
WARNING

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Receiving
The shipment should be thoroughly inspected as
soon as it is received. The signed bill of lading is
acknowledgement by the carrier of receipt in good
condition of shipment covered by our invoice.
If any of the goods called for on this bill of lading are
shorted or damaged, do not accept them until the
carrier makes a notation on the freight bill of the
shorted or damaged goods. Do this for your own
protection.
NOTIFY Challenger Lifts AT ONCE if any hidden
loss or damage is discovered after receipt.
IT IS DIFFICULT TO COLLECT FOR LOSS OR
DAMAGEAFTERYOUHAVEGIVENTHECARRIER
A CLEAR RECEIPT.
File your claim with Challenger Lifts promptly.
Support your claim with copies of the bill of lading,
freight bill, and photographs, if available.
Fig 2 – Package Components
Component Packing List
ITEM # PART # QTY/LIFT DESCRIPTION
1 9430-2000 1 POWER COLUMN ASSEMBLY
2 9430-1000 3 IDLER COLUMN ASSEMBLY
3 9430-4000 1 REAR CROSSBEAM
4 9430-3000 1 FRONT CROSSBEAM
5 9430-0306 2 RAMP ASSEMBLY
6 7430-0367 2 FRONT WHEEL STOP
7 7430-0506 2 WHEEL CHOCK
8 AB-100157 1 POWER UNIT
9 9430-0308 1 POWER RUNWAY ASSEMBLY
10 8430-0334 1 IDLE RUNWAY ASSEMBLY
11 8430-0334 1 IDLE RUNWAY ASSEMBLY
INSTALLATION
SAFETY REQUIREMENTS FOR INSTALLATION AND
SERVICE
Refer to ANSI/ALI ALIS (current edition)
IMPORTANT:Always wear safety glasses while installing lift.
TOOLS (MINIMUM REQUIRED)
a. Tape measure, 50ft
b. Chalk line
c. 4ft level
d. 2 adjustable wrench to 1-5/8"
e. Standard open end wrenches 3/8”, 7/16”, 1/2",
9/16”, 5/8”, (2) 11/16”, 3/4", 15/16”, 1-5/16"
f. 3.5 hex key wrench
g. Box knife
h. Thread locking compound non-permanent
i. Thread tape sealant (for air line)
j. Needle nose pliers
k. Hammer drill with 3/4” diameter carbide tipped
bits
l. 2lb hammer
m. Torque wrench: 110 foot-pounds minimum with 1
1/8” socket
n. 8 ft. Step ladder
o. Blocking – (4) 4x4x30”
p. Transit for leveling alignment lift
q. 1 Vice grip
LAYOUT
1) Lay out the service bay according to the
architect’s plans or owners instructions (see Fig
1). Be certain that the proper conditions exist, see
page 3.
2) Unpack lift. Remove all packaging from Power
Runway (power runway has four cable sheaves
at rear end and two at front). Make sure the
cables are in the proper sheaves at both ends of
the runway, Figs 3 & 4.

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Fig 3 – Power Runway 4-Stack (rear view)
Fig 4 – Power Runway 2-Stack (front view)
3) Position runways on blocking, see Fig 5, per
layout lines established in step 1. Use four 30”
long 4x4’s spanning the width of the runway.
Cables #3 and #4 should be extending out from
the rear of the power runway and cables #1 and
#2 from the front of the power runway, Fig 5.
4) Position the front and rear cross beams, Fig 5.
5) Feed Cable #3 through the cross beam, Figs 5 &
6. Note: The Slack Cable Latch springs must be
removed, but the Cross Beam Sheaves do not.
Feed cable thru above air cylinder and then on to
the sheave, see Fig 6.
6) Repeat for remaining cables ensuring that cable
#4 is on top of cable #3 and #2 is on top of #1.
Fig 5 – Runway Layout

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Fig 6 - Cross Rail Assembly

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7) Attach both cross beams to the runways (Fig.
4) using 3/4"-16,2.5" Length Steel Hex Cap
Screws, ZC-PLTD, a 3/4" screw size washer
on the bolt head side, and nut side. secure
with a 3/4"-16 GRADE 8 STEEL NYLON-
INSERT LOCKNUT. Position the power
runway on top of the cross rail and align the
slots with the holes. The idler runway can be
installed using the outer or inner sets of cross
beam holes, see “Width Between Runways”
dimension in Fig. 1. Do not torque bolts yet.
8) Check the layout of the lift in the bay. (This is
the last opportunity to reposition the lift.)
Adjust the position of the runways so the
distance from power side jack rail to idler side
jack rail is the same at the front and the rear
and the diagonal measurements from the front
tip of one rail to rear tip of the opposite rail are
within 1/4”, Fig 7.
DIAGONALS TO BE WITHIN 1/4"
SIDE TO SIDE TO BE IDENTICAL
Fig 7 – Final Runway Positioning
9) Center cross beam bolts with slots in runway
and tighten. (Be careful not to move runways.)
10) Bolt the runways as shown in Figure I. Repeat
for all 8x places. and Bolt the Ramps as
shown on Figure J
COLUMNS
11) Stand up a column assembly near each
corner of the lift (column with power unit
bracket goes at the 2-sheave-stack corner)
{see page 2 Measure from the bottom of the
ladder, to the top of the column base plate,
Adjust the ladder so the bottom of the ladder,
to the top of the column base plate is 12
inches.
12) Slidepowersidecolumn onto cross beamuntil
the 1/2"-13 threaded holes in the side of the
beam are just exposed. Position slide blocks
as shown in Fig 8 and Fig 9 and attach with
1/2"-13, 0.75" Length steel cap screw, ZC-
PLTD, GR-8 bolts (apply thread
nonpermanent locking compound before
installing).
Fig 8 – Slide Block Installation
13) Push the column against the slide blocks, Fig
9. Measure from the column to the edge of the
rub block bracket. the dimension should be 4-
5/8".
Fig 9 – Column Positioning
14) Repeat for remaining three columns.

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ANCHORING
15) The anchor bolts must be installed at least 8”
from any crack, edge, or expansion joint. Also,
at least 16” from any other lifts hole.
16) Use a concrete hammer drill with a 3/4-inch
carbide bit. Tip diameter should conform to
ANSI Standard B94.12-1977 (.775 to .787).
Do not use excessively worn bits or bits which
have been incorrectly sharpened. A core bit
may be necessary if an obstruction is
encountered. Never substitute with shorter
anchor.
17) Drill the anchor holes using the base plate as
a template. Drill through the floor if possible or
to a depth of 5 inches minimum.
18) Vacuum dust from the hole for proper holding
power.
19) Shim columns to plumb using the shims
provided or steel washers. DO NOT shim
more than 1/2" at any given point. Use a level
no less than 24” in length to vertically plumb
columns.
20) Assemble washer and nut to anchor with nut
just below impact section of bolt. Drive anchor
into hole until nut and washer contact base.
Tighten anchor bolts and recheck column for
plumb. Re-shim as required.
21) Torque to 110 foot-pounds to set anchors.
NOTE: Level bubble should not only be
between the lines; the bubble should be
centered between the lines. If the provided
shims do not allow sufficient centering of the
bubble, it is best to lean the rear columns in
the direction toward each other and the front
columns in the direction toward each other.
22) Install the four cable ends with one flat
washer, one load nut, and one jam nut. See
Item's 21, 22, & 23 on page 15. Pull the
cables, on until the tension of the cables
overpowers the springs on the cross beam
(disengages the locks). The Slack device
pulley mechanism should be vertical, as
shown on figure 5. The cables need to be
inserted on the top hole of the column. Ensure
the cable is aligned with the cross beam
sheaves. (Do not put tension on the slack
device if it is setting on the locks to avoid
damage).
23) Install the power unit and the air button valve
assembly on the power column, Fig 10.
Fig 10 – Air Button & Power Unit Mounting
24) Install O-Ring end of 90-degree hydraulic
elbow & pipe (6801-LL-06-06 ELBOW
{pressure port} & 4550K152 0.375 DIA X 1.50
SCH 80 PIPE MNPT X MNPT) (May need to
remove plug on the power unit return port to
install part 4550K152) to power unit. The
hydraulic hose is pre-installed to the hydraulic
cylinder and secured inside the runway. Pull
loose end out through the gap between
runway and cable retaining bar. (Figure G.)
Pull hoses through the hole on the cross
beams. Attach a 2500-06-06, 90 degree
fittings on each hose, then connect hose
1034-0003 on each of the 90-degree fitting
done previously. Connect the hose line
closest to the cylinder rod (The longest hose
{PRESSURE LINE}) to the 6801-LL-06-06
fitting on the power unit. Connect 2502-06-06
3/8 MJIC X 3/8 FNPT 90 ELL to the pipe on
the power unit 4550K162. Connect the hose
line closest to the cylinder clevis (shortest
hose {RETURN LINE}) to the elbow (2502-06-
06) previously connected to the pipe Do Not
Use Teflon Tape or Pipe Dope on fittings.
25) Have a certified electrician connect the power
unit to a suitable electrical power source as
shown in Fig 15.

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1
5
4
6
(Normally Open)
M
FOR SINGLE PHASE
FIELD
CONECTIONS
Wiring Diagram
Fig 15 – Electrical Wiring Diagram
26) BE CERTAIN ALL FITTINGS AND CONNECTIONS
ARE TIGHT. IT IS THE INSTALLERS RESPONSIBILITY
TO INSURE SYSTEM IS LEAK-FREE. Fill the Power
Unit with 6.3 gallons of clean 10wt anti-foam
anti-rust hydraulic oil or Dexron III ATF. DO
NOT USE OILS WITH DETERGENTS.
27) Energize the power unit and raise the lift
approximately 1-ft off the ground and look
underneath the power runway to verify that the
cable lugs are resting firmly against the cylinder
pull bar.
28) For flat deck style runways, level the runways
and crossbeams using a 4 ft. level. With the lift
resting in its locks, find the highest corner and
adjust the other three column ladder bars until
the runways are level front-to-rear and side-to-
side. Tighten jam nut against bottom side of
each column top plate. For alignment style
runways, use a transit for leveling runways
placing the target in the center of the turn plate
(with lift lowered into locks, adjusting the lock
ladders as needed). Refer to alignment
equipment for leveling tolerance.
29) Install 5/32” air line from air valve assembly thru
opening in runway to Tee. Fig 11 & F
30) Route power side front and rear cross beam air
lines through power runway (See Figure G) to
Tee with 5/32" airline provided. Use welded
rings inside the power runway to secure air
lines. Insert 5/32" air line through the tubing in
front of the crossbeams Fig 12
31) See Figure F. Connect 6534K46 to an air
supply. Air supply must be clean, dry,
lubricated, and regulated to 90-120 psi. The
FRL, must be within 30 feet of valve. Failure to
provide clean, dry, lubricated, and pressure
regulated air will void warranty on
pneumatic components.
32) While hanging on the cables energize air valve
assembly and insure that all air cylinders are
working properly.
33) Adjust cables until all four locks are
synchronized when lift is raised. Tighten cable
jam nuts against adjustment nuts.
Fig 11 – Lock Release Air Line Routing
.

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Fig 12 – 5/32 Air Line Connection
34) Clamp the airlines and hydraulic hoses with
bracket, as shown. See Figure H. Add
Abrasion-Resistant Sleeve. (55545K86) to
protect the hoses and airline.
35) Install Grease Fittings. 6 fittings in total. 2 on
each cross beam pins. and 2 fittings on the
runway pins. See figure C & D
36) Raise and lower lift several times to bleed
hydraulic cylinder. Hydraulic cylinder is self-
bleeding. Lower lift and check fluid level in
reservoir. Add fluid as needed.
37) Run lift to full rise and continue running motor
approximately 5 more seconds. Check
hydraulic hose and connections for leaks. Re-
tighten fitting if leaking.
38) Raise lift approximately half way. Slowly jog
power unit until you hear one of the locks
engage. Adjust locking ladder until it just barely
raises the crossbeam end. Back off 1/2 turn.
Repeat for each column.
COLUMN DECAL PLACEMENT
39) Center the decal on the front drivers side
column and rear passenger side column.
40) Apply decal 4” from top of columns, Fig 13.
Fig 13 – Decal Placement
ALIGNMENT RUNWAYS
41) Lower lift and raise to check for lock
engagement. The locks should engage
simultaneously (clicking noise). Re-adjust
cables as needed to synchronize locks.
42) Position Front Turn Plates (SOLD
SEPARATELY) and install TURN TABLE
STOPS (ITEM 1 PART NUMBER ALIG-430-
029-XX) to runway using (8, ITEM 2) #10-24 x
0.75” Socket Head Cap Screws. Ensure that the
Turn Plates will slide freely and tighten Guide
Bars. Reference Fig 14 and Fig L
Fig 14 – Alignment Turn Plate Installation
FINAL CHECKOUT PROCEDURE
43) Demonstrate the operation of the lift to the
owner/operator/employer using a typical
vehicle and review correct and safe lifting
procedures using the Lifting It Right booklet
as a guide.
44) Return all provided literature (including this
manual) to the literature pack envelope and
deliver the envelope to the
owner/operator/employer.
45) Complete the online warranty registration
(refer to the included warranty statement).

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OPERATION PROCEDURE
SAFETY NOTICES AND DECALS
This product is furnished with graphic safety
warning labels, which are reproduced on page 3
of these instructions. Do not remove or deface
these warning labels, or allow them to be
removed or defaced. For your safety, and the
safety of others, read and understand all of the
safety notices and decals included.
OWNER/EMPLOYER RESPONSIBILITIES
This lift has been designed and constructed
according to ANSI/ALI ALCTV-2017 standard. The
standard applies to lift manufactures, as well as to
owners and employers. The owner/employer’s
responsibilities as prescribed by ANSI/ALI ALOIM-
2008, are summarized below. For exact wording
refer to the actual standard provided with this
manual in the literature pack.
The Owner/Employer shall insure that lift
operators are qualified and that they are trained in
the safe use and operation of the lift using the
manufacturer’s operating instructions; ALI/SM 93 -
1, ALI Lifting it Right safety manual; ALI/ST-90 ALI
Safety Tips card; ANSI/ALI ALOIM-2008, American
National Standard for Automotive Lifts-Safety
Requirements for Operation, Inspection and
Maintenance; ALI/WL Series, ALI Uniform Warning
Label Decals/Placards; and in case of frame
engaging lifts, ALI/LP-GUIDE, Vehicle Lifting
Points/Quick Reference Guide for Frame Engaging
Lifts.
The Owner/Employer shall establish procedures
to periodically inspect the lift in accordance with the
lift manufacturer’s instructions or ANSI/ALI ALOIM-
2008, American National Standard for Automotive
Lifts-Safety Requirements for Operation, Inspection
and Maintenance; and the employer shall insure
that the lift inspectors are qualified and that they are
adequately trained in the inspection of the lift.
The Owner/Employer shall establish procedures
to periodically maintain the lift in accordance with
the lift manufacturer’s instructions or ANSI/ALIOIM-
2008, American National Standard for Automotive
Lifts-Safety Requirements for Operation, Inspection
and Maintenance; and the employer shall insure
that the lift maintenance personnel are qualified and
that they are adequately trained in the maintenance
of the lift.
The Owner/Employer shall maintain the periodic
inspection and maintenance records recommended
by the manufacturer or ANSI/ALI ALOIM-2008,
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection and
Maintenance.
The Owner/Employer shall display the lift
manufacturer’s operating instructions; ALI/SM 93 -
1, ALI Lifting It Right safety manual; ALI/ST-90 ALI
Safety Tips card; ANSI/ALI ALOIM-2008, American
National Standard for Automotive Lifts-Safety
Requirements for Operation, Inspection and
Maintenance; and in the case of frame engaging lift,
ALI/LP-GUIDE, Vehicle Lifting Points/Quick
Reference Guide for Frame Engaging Lifts; in a
conspicuous location in the lift area convenient to
the operator.
IMPORTANT SAFETY INSTRUCTIONS
When using your garage equipment, basic safety
precautions should always be followed, including
the following:
1. Read all instructions.
2. Care must be taken as burns can occur from
touching hot parts.
3. To reduce the risk of fire, do not operate
equipment in the vicinity of open containers of
flammable liquids (gasoline).
4. Keep hair, loose clothing, fingers, and all parts
of body away from moving parts.
5. Use only as described in this manual. Use only
manufacturer’s recommended attachments.
6. ALWAYS WEAR SAFETY GLASSES.
Everyday eyeglasses only have impact
resistant lenses; they are not safety glasses.
SAVE THESE INSTRUCTIONS

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LIFTING A VEHICLE
Drive vehicle onto lift. Set parking brake and/or use
wheel chocks that are provided with lift.
When the vehicle has reached the desired working
height, release the power pack button, and lower
the vehicle until the safety locks are engaged. The
vehicle should remain level when all locks are
engaged. If one side engages and the other
continues to descend, stop lowering the vehicle,
raise it several inches, and try again to engage
locks.
IMPORTANT, before walking under the lift insure
that all locks are properly engaged.
It is not safe to work under the vehicle unless all
locks are engaged, and the vehicle is level.
LOWERING A VEHICLE
Insure that the area under the vehicle is clear of
personnel and tools.
Raise the vehicle until locks are free.
Disengage the locks by depressing the palm
button and holding it.
Lower the vehicle by depressing the lowering valve
handle. Watch lift to insure that the lift is lowering
evenly. If not, raise lift and check all locks to insure
they are disengaged before trying to lower lift
again.
Continue to lower the vehicle until the crossbeams
stop against the base plate. It is important to fully
lower the lift to release hydraulic pressure on the
system.
LOSS OF POWER
If for any reason, the lift will not raise off the locks
or the locks will not retract, consult factory
authorized personnel.
DO NOT OVERRIDE ANY SAFETY FEATURE IN
AN ATTEMPT TO LOWER THE LIFT.
JACK NO GO ZONE
DO NOT PLACE ROLLING JACKS WITHIN 50
INCHES FROM THE CENTER OF THE RUNWAY.
MAINTENANCE
To avoid personal injury, permit only qualified
personnel to perform maintenance on this
equipment. Maintenance personnel should follow
lockout/tag out instructions per ANSI Z244.1.
The following maintenance points are suggested
as the basis of a routine maintenance program.
The actual maintenance program should be
tailored to the installation. See ANSI/ALI ALOIM
booklet for periodic inspection checklist and
maintenance log sheet.
If lift stops short of full rise or chatters, check fluid
level.
Replace all Safety, Warning or Caution Labels if
missing or damaged. (See Installation
instructions page 3.)
Daily
Keep lift components clean. To keep alignment
lifts with rear slip plates working properlyuse
compressed air to blow out any debris from
the bearing area.
Check for loose or broken parts.
Check hydraulic system for fluid leaks.
Check lock release activation.
Weekly
Check cables and sheaves for wear or damage.
Replace as required with genuine Challenger
Lifts parts.
Inspect lock mechanism for proper function.
Monthly
Torque concrete anchor bolts to 110 ft-lbs.
Clean and inspect cables and sheaves for wear
or damage. Lubricate cables with oil and
sheaves with grease.
Visually inspect concrete floor for cracks and/or
spalls within 12” of base plate
IMPORTANT! Failure to keep lift free of
corrosive agents and solvents will lead to
reduced service life, which could result in
property damage and/or personal injury.
If any problems are encountered, contact
your local service representative.

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Parts Breakdown
Fig A. General Layout

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ITEM # PART #QTY/LIFT DESCRIPTION
1 9430-2000 1 POWER COLUMN ASSY.
2 9430-1000 3 IDLE COLUMN ASSY.
3 9430-4000 1 REAR CROSSBEAM
4 9430-3000 1 FRONT CROSSBEAM
5
8430-0340
1
POWER RUNWAY WELD (4030SFX)
8430-0357 POWER RUNWAY WELD (4030EFX)
8430-0336 POWER RUNWAY WELD (4030XFX)
8430-0347 POWER RUNWAY WELD (4030SAX)
8430-0353 POWER RUNWAY WELD (4030EAX)
8430-0321 POWER RUNWAY WELD (4030XAX)
6
8430-0341
1
IDLE RUNWAY WELD (4030SFX)
8430-0356 IDLE RUNWAY WELD (4030EFX)
8430-0337 IDLE RUNWAY WELD (4030XFX)
8430-0348 IDLE RUNWAY WELD (4030SAX)
8430-0352 IDLE RUNWAY WELD (4030EAX)
8430-0343 IDLE RUNWAY WELD (4030XAX)
7 98023A023 88 3/4" SCREW SIZE, ZC WASHER, GR 8
8 97135A285 44 3/4"-16, NYLON LOCKNUT, GR 8
9 92620A874 24 3/4"-16, 2.5" LENGTH HEX CAP SCRW, ZC, GR 8
10 92620A583 5 5/16"-18, 1" LENGTH HEX CAP SCRW, ZC, GR 8
11 90126A030 9 5/16", STEEL FLAT WASHER
12 97135A220 5 5/16"-18, NYLON LOCKNUT, GR 8
13 9430-0302 1 XRAIL HOSE CLAM ASSY
14 92620A872 21 3/4"-16, 2.0" LENGTH, HEX CAP SCRW, ZC, GR 8
15 9430-0306 2 RAMP ASSY,
16 7430-0367 2 FRONT STOP
17 9600K223 2 GROMMET, FITS 1-3/4" HOLE
18 AB-100157 1 POWER UNIT
19 8430-0322 4 LOCK LADDER
20 94895A842 8 7/8”-9 ZC YW-CHROME PLT STEEL HEX NUT, GR8
21 98023A037 4 7/8” CHROME PLT WASHER 1.7” OD, GR 8
22 S618140-1 1 HYDRAULIC CYLINDER
23 50695k184 2 .375 JIC X .375 NPT 90 DEG.
24 1034-0007 1 HYD HOSE- SUPPLY (4030S)
1034-0005 HYD HOSE- SUPPLY (4030E)
1034-0002 HYD HOSE- SUPPLY (4030X)
25 1034-0006 1 HYD HOSE- RETURN (4030S)
1034-0004 HYD HOSE- RETURN (4030E)
1034-0001 HYD HOSE- RETURN (4030X)
26 1034-0003 2 HYD 97” HOSE- SHORT
27 4550K152 1 3/8” DIA X 1.5” SCH 80 PIPE MNPTXMNPT
28 7430-5003 1 CYLINDER CLEVIS PIN
29 9410A139 2 1 1/2” SHAFT DIAMETER SNAP RING
30 7430-0506 2 WHEEL CHOCKS
31 6801-LL-06-06 1 .37 MJIC X .37 MO-RNG 90
32 2502-06-06 1 3/8 MJIC X 3/8 FNPT 90
33 2500-06-06 2 3/8 JIX X 3/8 JIC 90 DEG FITTING
34 7430-7001 2 RAMP PIN
35 16934 4 5/8” WASHER
36 40126 4 1/8” X 1-1/2” COTTER PIN
Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or
with parts meeting Challenger Lifts Inc. specifications.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. [phone] for the Parts Distributor in your area)

Model 4030
Installation, Operation and Maintenance
15 Rev. 5/22/2019
4030-IOM-A.doc
PARTS BREAKDOWN (continued)
Fig B. Cables
ITEM # PART #QTY/LIFT DESCRIPTION
1 1032-0012 1 CABLE 1, 5/8" (SFX, SAX)
1032-0016 CABLE 1, 5/8" (EFX, EAX)
1032-0008 CABLE 1, 5/8" (XFX, XAX)
2 1032-0013 1 CABLE 2, 5/8" (SFX, SAX)
1032-0017 CABLE 2, 5/8" (EFX, EAX)
1032-0007 CABLE 2, 5/8" (XFX, XAX)
3 1032-0006 1 CABLE 3, 5/8"
4 1032-0005 1 CABLE 4, 5/8"
5 94895A858 4 1-1/8"-12 HEX NUT, ZC, GR 8
6 93839A585 4 1-1/8"-12 THIN HEX NUT, ZC, GR 8
7 98023A039 4 1-1/8" ID, WASHER, ZC, GR 8
Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or
with parts meeting Challenger Lifts Inc. specifications.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. [phone] for the Parts Distributor in your area)

Model 4030
Installation, Operation and Maintenance
16 Rev. 5/22/2019
4030-IOM-A.doc
PARTS BREAKDOWN (continued)
Fig C. Runway Sheaves
ITEM # PART #QTY/LIFT DESCRIPTION
1 8430-0317 2 TRK SHEEVE PIN, WLD, WFP-30
2 92979a241 2 5/16"-18, 1/4" LENGTH FLANGE HEX CAP SCREW
3 1095k42 2 1/4"-28 TAPER ZERK GREASE FITTING
4 7430-0423 9 SPACER SHEAVE
5 9430-331 6 1.25X 12 CABLE SHEAVE ASSEMBLY
6 91257A574 2 1/4"-28, 3.25" LENGTH CAP SCREW
7 97135A215 8 1/4"-28 NYLON LOCKNUT
8 7430-0324 2 HYDRAULIC END CONNECTOR CABLE RETAINER
9 91257A573 4 1/4"-28, 2.75" LENGTH CAP SCREW
10 7430-0424 1 CABLE CONNECTOR
9430-0308 1 MAIN ALIG TRACK ASSY
11 7430-0459 1 ANTI-ROTATING BAR
12 91257A571 2 1/4"-28, 4.0" LENGTH CAP SCREW
13 7430-0460 2 ANTI ROTATING RUB BLOCK
14 93839A865 1 1 1/2"-12 ZC YW-CHRME PLT STEEL THIN HEX NUT, GR 8
15 94895A865 1 1-1/2"-12 ZC YW-CHRME PLT STEEL HEX NUT, GR 8
Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or
with parts meeting Challenger Lifts Inc. specifications.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. [phone] for the Parts Distributor in your area)

Model 4030
Installation, Operation and Maintenance
17 Rev. 5/22/2019
4030-IOM-A.doc
PARTS BREAKDOWN (continued)
Fig D. Cross Beam

Model 4030
Installation, Operation and Maintenance
18 Rev. 5/22/2019
4030-IOM-A.doc
ITEM # PART # QTY/LIFT DESCRIPTION
1 8430-0318 4 XR PIN WLD, WFP30
2 92979A249 4 5/16"-18", 3/4" FRLANGED HEX CAP SCREW
3 1095K42 4 1/4"-28 TAPER ZERK GREASE FITTING
4 7430-3009 4 SPACER SHEAVE SHAFT
5 7430-3004 8 SPACER SHEAVE, WFP30, CABLE
6 7430-0444 4 1.25 X 12 CABLE SHEAVE
7 7430-3011 4 LATCH MNT PIN, WFP30, CABLE
8 7430-0403 8 LATCH SPACER
9 8430-0304 4 PRIMARY SLACK LACK WLDMNT
10 97022A573 8 .06" ID, 2.125" OD, 1.5 THICK SHIM
11 8430-0302 4 SECONDARY SLACK LATCH WLDMNT
12 97633A320 4 1 1/8" SHAFT DIAMETER RETAINING RING
13 94895A030 4 5/16"-18 HEX NUT
14 7430-3007 4 SLK CAB ROLLER
AA508-9 4 BEARING
16 91259A626 4 5/16"-18, 1.25" LENGTH SHOULDER SCREW
17 90126A031 8 3/8" SCREW SIZE ZC. PLT WASHER
18 92979A118 16 1/4"-20, 3/4" HEX CAP SCREW, GR-5
19 7430-3003 4 CROSS RAIL COVER
20 1004-0003 8 STEEL SPRING, 5.5" LTH, .562" OD
21 1012-0005 4 AIR CYLINDER
22 6498K72 4 PIVOT BRACKET
23 6498K42 8 ROD CLEVIS PIN
24 SPL-2501 4 .156ID X .125MNPTPUSH-ON 90 CONN
25 92620A412 16 10-24", 1/2" LENGTH, HEX HEAD SCW
26 92620A720 4 1/2"-13. 2.0" LENGTH
27 9430-3500 8 Slide Blocks
28 92620A709 16 1/2”-13, 3/4” LENGTH HEX SCREW, ZC, GR8
29 91102A033 72 1/2" LOCK WASHER
Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or
with parts meeting Challenger Lifts Inc. specifications.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. [phone] for the Parts Distributor in your area)

Model 4030
Installation, Operation and Maintenance
19 Rev. 5/22/2019
4030-IOM-A.doc
PARTS BREAKDOWN (continued)
Fig E. Air Lock Release
ITEM # PART #QTY/LIFT DESCRIPTION
1 414411000 1 3-WAY PNEUMATIC VALVE
2 91102A002 3 #8 LOCK WASHER
3 91251A199 3 #8-32 SHCS X 1’ LG
4 5402-02-04 1 1/8 MNPT X 1/4 FNPT STRAIGHT EXPANDER
5 5485K22 1 1/4 HEX NIPPLE
6 50785K72 1 1/4 FNPT TEE CONN.
7 6534K46 1 1/4 MNPT X MALE PNEUMATIC HOSE PLUG
8 SPL-6002 1 1/4 MNPT X 3/8 90 DEGREE PUSH-ON FITTING
9 PT23003BK 63FT 5/32” DIA. PLASTIC AIR LINE
10 SPL-2501 1 1/8 MNPT X 5/32 90 DEGREE PUSH-ON FITTING
11 50785K41 1 1/8 MNPT X 1/8 FNPT 90 DEGREE STREET ELBOW
12 SPE-25 3 AIRLINE T
Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts Inc. or
with parts meeting Challenger Lifts Inc. specifications.
Contact your local Challenger Lifts Parts Distributor for pricing and availability.
(Call Challenger Lifts Inc. [phone] for the Parts Distributor in your area)

Model 4030
Installation, Operation and Maintenance
20 Rev. 5/22/2019
4030-IOM-A.doc
NOTES: