Challenger Lifts Turf Rail TR07 Instruction manual

Page 1 Rev. 6/1/17
TR07-SUP-A
INSTALLATION,OPERATION &MAINTENANCE MANUAL
TR07
TURF RAIL ATTACHMENT KIT
FOR CHALLENGER TWO POST LIFTS
7,000 LBS.CAPACITY
2311 South Park Rd Louisville, Kentucky 40219
Email: [email protected] Web site: www.challengerlifts.com
Office 800-648-5438 /502-625-0700 Fax [phone]
IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT

Turf Rail
Installation, Operation and Maintenance
Page 2 Rev. 6/1/17
TR07-SUP-A
GENERAL SPECIFICATIONS
* Lift capacity ratings are based on loads equally distributed on lifting rails and TRAYs.
Designed for use on Challenger Lifts Models:
CL10, LE10, Q10, Symetric SA10, CLFP9, CL12, Q12, and E12
Turf Rail
ADrive Over Height 3.25”
(82.5 mm)
CMaximum Tire Diameter 50”
(1270 mm)
DMaximum Track Width (outside of tire) 89"
(2260 mm)
EMinimum Wheel Base 26”
(660 mm)
FMaximum Wheel Base 116”
(2946 mm)
GClear Height Under Tray LE10: 66 1/2”
(1689 mm) CL10: 66 3/4” (1695 mm) SA10: 66 1/2” (1689 mm)
Lifting Capacity (3500 lb maximum per Tray) 7,000 lbs. (3175 kg)
Shipping Data (one enclosed crate) Crate size 26”w x 28”H x 128” L; 1220 lbs

Turf Rail
Installation, Operation and Maintenance
Page 3 Rev. 6/1/17
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SAFETY NOTICES AND DECALS
For your safety, and the safety of others, read and
understand all of the safety notices and decals
included here.
READ ENTIRE MANUAL BEFORE ASSEMBLING,
INSTALLING,OPERATING,OR SERVICING THIS
EQUIPMENT.
PROPER MAINTENANCE AND INSPECTION IS
NECESSARY FOR SAFE OPERATION.
DO NOT OPERATE WITH
DAMAGED LIFT.
Do not attempt to raise a
vehicle on the lift until the
Turf Rail has been correctly installed and
adjusted as described in this manual.
RECEIVING
The shipment should be thoroughly inspected as
soon as it is received. The signed bill of lading is
acknowledgement by the carrier of receipt in good
condition of shipment covered by our invoice.
If any of the goods called for on this bill of lading are
shorted or damaged, do not accept them until the
carrier makes a notation on the freight bill of the
shorted or damaged goods. Do this for your own
protection.
NOTIFY Challenger Lifts AT ONCE if any hidden
loss or damage is discovered after receipt.
IT IS DIFFICULT TO COLLECT FOR LOSS OR
DAMAGE AFTER YOU HAVE GIVEN THE
CARRIER A CLEAR RECEIPT.
File your claim with Challenger Lifts promptly.
Support your claim with copies of the bill of lading,
freight bill, and photographs, if available.
Component Packing List
QTY/ LIFT DESCRIPTION
2 TRAY
2 Rail
4 T-Bolt
2 Decals
OPERATION PROCEDURE
SAFETY NOTICES AND DECALS
This product is furnished with graphic safety
warning labels. Do not remove or deface these
warning labels, or allow them to be removed or
defaced. For your safety, and the safety of
others, read and understand all of the safety
notices and decals included on this product and
your lift.
OWNER/EMPLOYER RESPONSIBILITIES
The Owner/Employer shall ensure that lift
operators are qualified and that they are trained in
the safe use and operation of the lift using the
manufacturer’s operating instructions; ALI/SM 93 -1,
ALI Lifting it Right safety manual; ALI/ST-90 ALI
Safety Tips card; ANSI/ALI ALOIM-2008, American
National Standard for Automotive Lifts-Safety
Requirements for Operation, Inspection and
Maintenance; ALI/WL Series, ALI Uniform Warning
Label Decals/Placards; and in case of frame
engaging lifts, ALI/LP-GUIDE, Vehicle Lifting
Points/Quick Reference Guide for Frame Engaging
Lifts.
The Owner/Employer shall establish procedures
to periodically inspect and maintain the Turf Rail in
accordance with the lift manufacturer’s instructions
for Operation, Inspection and Maintenance; and the
employer shall ensure that the Turf Rail
maintenance personnel are qualified and that they
are adequately trained in the maintenance of the lift.
The Owner/Employer shall maintain the periodic
inspection and maintenance records recommended
by the manufacturer or ANSI/ALI ALOIM-2008,
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection and
Maintenance.
WARNING

Turf Rail
Installation, Operation and Maintenance
Page 4 Rev. 6/1/17
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IMPORTANT SAFETY INSTRUCTIONS
When using your garage equipment, basic safety
precautions should always be followed, including
the following:
1. Read all instructions.
2. Care must be taken as burns can occur from
touching hot parts.
3. Keep hair, loose clothing, fingers, and all parts
of body away from moving parts.
4. Use only as described in this manual. Use only
manufacturer’s recommended attachments.
5. ALWAYS WEAR SAFETY GLASSES.
Everyday eyeglasses only have impact resistant
lenses, they are not safety glasses.
6. Be aware of pinch points
INSTALLATION
TOOLS (MINIMUM REQUIRED)
a. Tape measure, 16ft
LAYOUT
1) Checkthefloorintheliftingbaytobesurethat
itisaflatsurfaceandrelativelylevel.
2) UnpacktheTurfRailandloosentheT‐Bolton
eachTRAYuntiltheyareflushwiththeoutside
ofthesaddle(4total).
3) Lowertwopostliftandfullyextendarms.
4) Removeliftingfootpadsandinstall9”ofstack
extensionsadaptorsoneacharm.
5) Movepowersidearmsinwardsothatthey
measure118”apartfromcenterofeach
adaptorusingthetapemeasure.Dothesame
fortheIdlerside.
6) Installeachrailovertheadaptorsintoround
adaptoropeningintheundersideoftherail.
MakesuretheStackextensionadaptorsare
fullyengaged.
7) Applythe7000lbCapacitydecalcenteringon
thetopsurfaceofeachrail.SeeFigurebelow.

8) Makesurefloorisclearbetweenrails.Take
eachTRAYandmountitontotherail,oneTRAY
forwardofthecolumnsandonTRAYrearof
thecolumns.
RAISING PROCEDURE
ENSURETHATTHEHIGHESTPOINTONTHE
EQUIPMENTWILLCONTACTTHEOVERHEADLIMIT
SWITCHBAR.
9) Measurethewheelbaseoftheequipmentyou
desiretolift.MoveeachTrayequallyfromthe
centeroftherailuntildesiredwheelbaseis
achieve.(Remember,thewheelbaserange
mustbebetween26”and116”)
10) MeasureTireDiametertoensureisintheMax
range.
11) Raisetheliftuntilthetopoftherailmeetsthe
saddleportionoftheTRAYandthentighten
theT‐BoltoneachsideofeachTRAYfirmlyinto
therails.
DONOTEXCEED3500POUNDSPERTRAY.
DONOTTRYTOLIFTEQUIPMENTWITHONLYONE
TRAY.
12) EnsurebothTraysarerestingontheground.
Failuretodothiscouldresultindamageto
equipmentorturfrail.Drivedesiredpieceof
equipmentontotheTurfRailandbesurethat
bothfrontandreartiresarecenteredonthe
TRAYfronttobackandlefttoright.
13) Setemergencybrakeontheequipmentand
thenraisetothedesiredworkingheight.
ALWAYSLOWERLIFTINTOLOCKSBEFORE
ENTERINGTHEAREABENEATHEQUIPMENT.
ALWAYSUSESAFETYSTANDSWHENREMOVING
ORINSTALLINGHEAVYCOMPONENTS.

LOWERING PROCEDURE
14) Ensurethattheareaundertheequipmentis
clearofpersonnelandtools.
15) Raisetheliftuntilbothlatchesarefree.
16) Disengage the latches by pulling down and
holding the lock release lever.
17) Lowerthevehiclebydepressingthelowering
valvehandle.
18) ContinuetolowerthevehicleuntiltheTRAY
stopsagainstthefloor.
19) RemoveVehiclebeingawareofsurroundings.
SAVE THESE INSTRUCTIONS

Turf Rail
Installation, Operation and Maintenance
Page 5 Rev. 6/1/17
TR07-IOM-A
MAINTENANCE
To avoid personal injury, permit only qualified
personnel to perform maintenance on this
equipment. Maintenance personnel should follow
lockout/tagout instructions per ANSI Z244.1.
The following maintenance points are suggested as
the basis of a routine maintenance program. The
actual maintenance program should be tailored to
the installation. See ANSI/ALI ALOIM booklet for
periodic inspection checklist and maintenance log
sheet.
If lift stops short of full rise or chatters, check fluid
level and bleed both cylinders per Installation
Instructions.
Replace all Safety, Warning or Caution Labels if
missing or damaged (See Installation
instructions page 4.)
Daily
Keep lift components clean.
Check for loose or broken parts.
Check the adaptors for damage or excessive
wear. Replace as required with genuine
Challenger Lifts parts.
Weekly
Visually Inspect
Monthly
Visually inspect
If any problems are encountered, contact your
local service representative.

Turf Rail
Installation, Operation and Maintenance
Page 6 Rev. 6/1/17
TR07-IOM-A
Parts Breakdown
Item # Part # Qty./Lift Description
1 T10 2 TRAY
2 T20 2 RAIL
3 T30 4 T-BOLT
4 T50 2 DECAL
5 TR-FILLER 4 RUBBER SPOTTING BLOCK (OPTIONAL
)
IMPORTANT
Replace all worn, damaged, or broken parts with parts approved by Challenger Lifts, Inc. or with parts meeting
Challenger Lifts Inc. specifications. Contact your local Challenger Lifts parts distributor for pricing and
availability. Call Challenger Lifts at [phone] for the distributor in your area.

Turf Rail
Installation, Operation and Maintenance
Page 7 Rev. 6/1/17
TR07-IOM-A
Notes