Challenger Lifts 44030 Instruction manual

Installation, Operation & Maintenance Manual
HEAVY DUTY
FOUR POST LIFT
30,000 lbs Capacity
Model 44030
Model 44030E
Model 44030X
200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944
Email: [email protected] Web site: www.challengerlifts.com
Office 800-648-5438 / 502-625-0700 Fax [phone]
IMPORTANT:READ THIS MANUAL COMPLETELY
BEFORE INSTALLING or OPERATING LIFT
File: 44030-STD-4-07
Rev: 4/2007

IMPORTANT INFORMATION
1. The floor where the lift is to be installed must be a minimum of 4” thickness of
concrete. Concrete must be reinforced with steel rebar with a minimum
compressive strength of 3,000 psi. Failure by the purchaser to provide the
recommended mounting surfaces could result in personal injury, property
damage and/or unsatisfactory lift performance.
2. Read the installation manual before installing the lift.
3. This lift is a four post lift which requires a minimum (44030.) 15’-6” x 30’-0” /
(44030E.) 15’-6” x 35’-0” / (44030X.) 15’-6” x 40’-0” bay area. If 3 feet track
extensions are purchased then increase the length in increments of the 3’-0”
depending on the number of extensions purchased. If only one set is
purchased, the preference of the manufacture is to install them at the ramp end
of the lift.
4. Read anchoring tips information before drilling and installing the anchor bolts.
5. Do not raise a vehicle with the lift until the lift has been correctly installed and
adjusted as described in this manual.
6. Maximum floor variation between any two posts is 2 inches.
CAUTIONS AND WARNINGS
MOTORS AND ELECTRIC CONTROLS ARE NOT SEALED
against weather or moisture. Damage or Electrical
shock may occur if installed unprotected outdoors.
FACTORY MUST BE NOTIFIED WITHIN 30 DAYS OF DELIVERY
If there are any parts missing from shipment
ALL BOLTS PLACED IN COLUMNS MUST BE PLACED FROM
OUTSIDE FACING INWARD. UNLESS NOTED IN THE
INSTALLATION INSTRUCTIONS
Model 44030 Series Installation, Operation & Maintenance
Page 3

TOOLS REQUIRED
Concrete rotary hammer drill with ¾” carbide bit
Open End Wrenches: 7/16”, 1/2”, 9/16”, 11/16”, 3/4” & 1 1/8”
Ratchet Driver
Sockets: ¼”, 1/2”, 3/4” X 1/2” deep
Allen Wrenches: 3/16”, 1/4” & 5/16”
12” Crescent Wrench
Hammer
Needle Nose Pliers
Retainer Ring Pliers
Electrical Pliers
Level
Fish Tape
25’ Tape Measure
Chalk Line
Small Drift Punch
Step Ladder
6 gallons of hydraulic medium oil SAE-10 or equivalent
¼” Pneumatic Hose
4 x 4 Wood Blocks
#19 Steel Drill (0.166 Dia.)
ANCHORING TIPS
1. Anchor must be at least 7 1/2” from the edge of the slab or any seam.
2. Use a concrete hammer drill with a 3/4” carbide bit.
3. Do not use a worn bit.
4. Drill in a perpendicular line with the hole.
5. Do not apply excessive pressure to the drill. Let the drill do the work.
6. Lift the drill up and down occasionally to remove residue and to reduce binding.
7. Drill the hole depth equal to the length of the anchor, or completely through the slab.
8. Blow all dust / residue from the hole before driving anchor into hole.
Place a flat washer over threaded end of anchor. Spin nut 1/2” down past end of anchor.
Carefully tap anchor into the concrete until nut and flat washer are against base plate.
Do not use an impact wrench to tighten.
Model 44030 Series Installation, Operation & Maintenance
Page 4

INSTALLATION INSTRUCTIONS
1. Standard area required for four post lift is a minimum of (44030) 15’-6” x 30’-0”’ or
(44030E) 15’-6” x 35’-0” or (44030X) 15’-6” x 40’-0” area. If 3 feet track
extensions are purchased then increase the length in increments of the 3’-0”
depending on the number of extensions purchased. If only one set is purchased,
the preference of the manufacture is to install them at the ramp end of the lift.
2. Using the chalk line layout a rectangle (44030) 12’-5 1/2” x 21’-5 1/4” or (44030E)
12’-5 1/2” x 26’-5 1/4” or (44030X) 15’-6” x 40’-0” at least 3’-2” from the ramp
location and 1’-6 1/4” from either side of the lift (see Layout & Installation
Specification sheet). This should give the lift 4” clearance in front of the ramps
and 1’-6 1/2” from the side of the any leg.
3. Unpacking lift, inspect lift for any damages due to transportation and check
shipping list for missing parts.
4. Determine the location for the lift. Keep in mind overhead clearances. Sixteen
feet is the minimum recommended ceiling height. A higher ceiling may be
required depending the height of the vehicles.
5. Determine which side of the lift the Top Rail and power unit is to be installed. This
is called the MAIN SIDE. The other side is referred to as the OFFSIDE. Ease of
entry and exit from vehicles, type of work being done, and required placement of
the power unit on the Top Rail side are all considerations.
6. After determining the Main side (the side the Top Rail is to be placed on), stand
the two Main side Legs upright inside the chalk lines, with each leg facing inside.
One of the two legs comes with factory installed power unit mounts. This leg is
to be placed as follows: If Top Rail/Main side is to be on the right as you
approach, this post must be at the right front corner. (See Installation Specs &
Layout Drawing.) If Top Rail/Main side is to be on the left as you approach, this
post must be the left rear corner. (Optional Main side Leg Location) This manual
will show the Top Rail/Main side being on the right side.
7. With both Main side Legs on the chalk lines, Step #1 (see Fig. 5A) is to drill holes
using a ¾” diameter carbide drill bit. Keep in mind the anchoring tips mentioned
previously in the manual. After drilling all 8 hole on the Main side Legs, anchor
them down with ¾-10UNC 5 ½ anchor bolts (8 pcs-91578A501). Make sure legs
are level and plumb. Make sure all bolts are properly set and meet 75 ft. lbs of
torque. DO NOT USE AN IMPACT.
8. Locate Top Rail assembly as shown in Fig. #1. Step #2 is to mount Top Rail
assembly on top of Main side Legs (see Fig. 5A & 5B). Secure Top Rail to Main
side Legs using ½-13UNC x 2 HHCS (8 pcs–91247A720), 1/2 flat washers top
and bottom (16 pcs–90126A033), ½ lock washers (8 pcs-91102A033) & ½-
13UNC hex nut (8 pcs–90473A223).
9. Next locate a Cross Rail assembly. Use a fish tape to pull the Cross Rail chain
through the Cross Rail tube. The chain runs under the roller on the offside and
over the roller on the Main side. Repeat with the other Cross Rail. Feed the fish
tape through the Cross Rail starting from the Main side by going over the Main
side roller and through the Cross Rail tube, then under the Offside roller and
straight up. (See Fig. 3)
10. Step #3 is to set Cross Rails on two 4 x 4 blocks at each end in front of Main
side Legs, with the machined Cross Rail connector towards the Main side Leg as
shown in Fig. #3 & #5A.
Model 44030 Series Installation, Operation & Maintenance
Page 5

11. Next using the 3/8 x 1 ½ shoulder screw provided, connect the Cross Rail chain
to the chain anchor welded to the base plate of the Main side Leg (see Fig. 5C).
Next move the Cross Rail over the chain connector. IMPORTANT – The chain
must be in a vertical position. It cannot be cocked towards the front or rear of the
chain anchor (See Fig. 5C)
12. Step #4, repeat steps #3 on the other Main side Leg and Cross Rail.
13. Step #5, positions each Offside Leg about 6” from the end of each Cross Rail,
and put a 4 x 4 board under each Cross Rail.
14. Step #6, connect threaded chain connector to free end of chain using the 3/8 x 1
¼ shoulder screw provided (see Fig. 5D). Run threaded chain connector into the
hole from the inside to the top of Offside Leg. Run 2–1 1/8-12UNF hex nut all the
way down until connector is flush with the top of the hex nut. Repeat step #5 &
#6 on other Cross Rail.
15. Step #7, Move Offside Legs inside chalk line hold 20’-5 ½” from center to center
of legs. You can go ahead and drill the holes for the anchor bolts on the Offside
Leg per the Anchoring Tip Sheet. Leave the bolts loose until the legs are
plumbed and the lift is operating without getting in a bind.
16. Step #8, extend hydraulic cylinder, which lower both Top Rail chain to connect
them to the chain connectors on Cross Rail (see Fig. 5E). This is done by
removing the breather from rear of the cylinder as shown in see Fig. #1. Pull on
the chain to extend the cylinder rod. Use the 3/8 shoulder screw (2 pcs–
91259A640) and 5/16-18UNC nylon lock nut (2 pcs–90640A130) to secure the
chain. Do not substitute this bolt! Repeat on other Cross Rail. Then place
breather back on cylinder.
17. Step #9 is to mount the power unit to the Main side Leg with the mounting
brackets using 5/16-18UNC x 1” bolts, 5/16-18UNC hex nuts and 5/16 lock
washers respectively. Then connect power unit to the hydraulic cylinder using a
3/8 hydraulic hose (ALIF-412-029). Next connect the electricity to the power unit.
Power requirements: 230 Volt, single-phase power, and 29 amps. Requires a
minimum of 10-gage wire (prefer 8-gage wire). Use separate circuit for each unit
and protect each circuit with 30-amp time delay fuse or circuit breaker.
18. Fill pumping unit with 10wt anti-foam, anti-rust hydraulic oil or ATF Dexron III.
Do Not Use oils with Detergents.
19. Step #10 is to connect the 3/8 hydraulic hose from the power unit to the cylinder.
Next secure the 3/8 hydraulic hose using the ¾ rubber cushion steel loop (4 pcs–
3225T6) and #10 x ½ self-threading screws (4 pcs-90096A242) (see Fig. 6B). A
#19 drill is used to drill the holes for the #10 self-threading screws.
20. Step #11 is to connect the pneumatic control valve to the 1 1/16 diameter
cylinders using the components shown in Fig. #6a & #6B. Secure the 5/32 black
tube next to the control valve with a ¼ plastic loop and a #10 self-threading
screw.
21. Before operating lift visually inspect lift to make sure the chains and hoses are
not rubbing on hardware or lift parts. Also make sure long chain is not twisted
inside Top Rail tube. DO NOT TIGHTEN THE ANCHORS ON THE OFFSIDE
LEGS YET.
Model 44030 Series Installation, Operation & Maintenance
Page 6

22. Step #12 is to locate the Track Weldm’t. (44030, 2 pcs, ALIF-430-037-XX),
(44030E, 2 pcs, ALIF-430-237), (44030X, 2 pcs, ALIF-430-337) and position
them on top of the Cross Rails as shown in Fig. #5F. Hold 62” inside Track
Weldm’t. and centered on the Cross Rails side to side. Position tracks on the
Cross Rails about 6 1/2” from the safety latches. Raise the lift up about 12”.
Place a level on the Cross Rail and level the Cross Rail by adjusting the nut on
the Offside Leg threaded chain connector.
23. After leveling Cross Rails, adjust and plumb the Offside legs so that the Cross
Rail chains in the Offside legs hang straight. Use a level. Cycle the lift all the
way up and down making sure that each corner is running freely. The Offside
legs may vary from being plumb slightly. It is more important that the lift moves
up and down freely. Adjust and plumb Cross Rails and legs as necessary by
shimming the base plate. When you are positive the lift is moving freely, you
may finally tighten the anchor bolts in the Offside Legs. After tightening the
anchor bolts cycle the lift to make sure the lift is still moving freely.
24. Step #13, finish the track assembly (see Fig. 4A). Locate and install track clamps
front stops, ramp bracket and pin ramp assembly. If 3 feet track extensions are
purchased with lift then see Fig. #4B. Track extensions may be purchased for
both ends or just one end of the lift. If only one set is purchased, the preference
of the manufacture is to install them at the ramp end of the lift.
25. Raise and lower lift repeatedly to purge air trapped in hydraulic lines and to
adjust Cross Rails. Each Cross Rail must be synchronized as the lift moves up
and down.
26. Refill tank with hydraulic oil and lift is ready to operate.
27. Cycle the lift fully three times to bleed the air from the hydraulic system.
28. After completing the general installation, and confirming that all columns are
plumb and square. The anti-sway devices can be installed (see Fig. 3).
30. Raise the lift to a comfortable working height. Install each assembly at the
outside corner of each cross rail with the hardware supplied. The cross rails are
pre-drilled and tapped. Only hand tighten the assemblies at this time.
31. With the lift in the completely lowered position set each assembly so that contact
is made between the slide block and the column. Cycle the lift to full stroke to
insure that the slide blocks are set to the widest point encountered during travel.
Finish the installation by tightening all the hardware.
32. Demonstrate the operation of the lift to the owner and review correct and
safe lifting procedure, using the “Lifting It Right “ booklet as a guide.
33. Complete the installation Checklist/Warranty Validation Questionnaire with
the owner. Review the terms of the warranty with the owner. Complete the
warranty registration card, and return the card and a copy of the
questionnaire to Challenger Lifts Inc.
Model 44030 Series Installation, Operation & Maintenance
Page 7

Owner/Operator Checklist
SAVE THESE INSTRUCTIONS deliver them to owner/user/employee along with other materials
furnished with this lift.
Demonstrate the operation of the lift to the owner/operator and review correct and safe lifting
procedures using the Lifting It Right booklet as a guide.
Complete the Installation Checklist/Warranty Validation questionnaire with the owner. Review
the terms of the warranty registration card, and return the card and a copy of the questionnaires
to:
Challenger Lifts, Inc.
200 Cabel Street
Louisville, KY. 40206
Safety Notices and Decals
This product is furnished with graphic safety warning labels, which are reproduced on page 3 of
these instructions. Do not remove or deface these warning labels, or allow them to be removed
or defaced. For your safety, and the safety of others, read and understand all of the safety
notices and decals included.
Owner/Employer Responsibilities
The owner/employer’s responsibilities as prescribed by ANSI/ALI ALOIM-2000, are summarized
below. For exact wording refer to the actual standard provided with this manual in the literature
pack.
The Owner/Employer shall insure that lift operators are qualified and that they are trained in
the safe use and operation of the lift using the manufacturer’s operating instructions; ALI/SM
93 -1, ALI Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips card; ANSI/ALI ALOIM-2000,
American National Standard for Automotive Lifts-Safety Requirements for Operation, Inspection
and Maintenance; ALI/WL Series, ALI Uniform Warning Label Decals/Placards; and in case of
frame engaging lifts, ALI/LP-GUIDE, Vehicle Lifting Points/Quick Reference Guide for Frame
Engaging Lifts.
The Owner/Employer shall establish procedures to periodically inspect the lift in accordance
with the lift manufacturer’s instructions or ANSI/ALI ALOIM-2000, American National Standard
for Automotive Lifts-Safety Requirements for Operation, Inspection and Maintenance; and the
employer shall insure that the lift inspectors are qualified and that they are adequately trained in
the inspection of the lift.
The Owner/Employer shall establish procedures to periodically maintain the lift in accordance
with the lift manufacturer’s instructions or ANSI/ALIOIM-2000, American National Standard for
Automotive Lifts-Safety Requirements for Operation, Inspection and Maintenance; and the
employer shall insure that the lift maintenance personnel are qualified and that they are
adequately trained in the maintenance of the lift.
The Owner/Employer shall maintain the periodic inspection and maintenance records
recommended by the manufacturer or ANSI/ALI ALOIM-2000, American National Standard for
Automotive Lifts-Safety Requirements for Operation, Inspection and Maintenance.
The Owner/Employer shall display the lift manufacturer’s operating instructions; ALI/SM 93 -1,
ALI Lifting it Right safety manual; ALI/ST-90 ALI Safety Tips card; ANSI/ALI ALOIM-2000,
American National Standard for Automotive Lifts-Safety Requirements for Operation, Inspection
and Maintenance; and in the case of frame engaging lift, ALI/LP-GUIDE, Vehicle Lifting
Points/Quick Reference Guide for Frame Engaging Lifts; in a conspicuous location in the lift
area convenient to the operator. Demonstrate the operation of the lift to the owner and review
correct and safe lifting procedure, using the “Lifting It Right “ booklet as a guide.
Model 44030 Series Installation, Operation & Maintenance
Page 8

Important Safety Instructions
When using your garage equipment, basic safety precautions should always be followed, including the
following:
1 Read all instructions.
2 Care must be taken as burns can occur from touching hot parts.
3 To reduce the risk of fire, do not operate equipment in the vicinity of open containers of flammable liquids
(gasoline).
4 Adequate ventilation should be provided when working on operating internal combustion engines.
5 Keep hair, loose clothing, fingers, and all parts of body away from moving parts.
6 To reduce the risk of electric shock, do not use on wet surfaces or expose to rain.
7 Use only as described in this manual. Use only manufacturer’s recommended attachments.
Save These Instructions
LIFTING A VEHICLE
Drive vehicle onto lift. Set parking brake and/or use wheel chocks that are provided with lift.
When the vehicle has reached the desired working height, release the power pack button, and lower the
vehicle until the safety locks are engaged. The vehicle should remain level when all locks are engaged. If
one side engages and the other continues to descend, stop lowering the vehicle, raise it several inches, and
try again to engage locks.
IMPORTANT, Before walking under the lift insure that all locks are properly engaged.
It is not safe to work under the vehicle unless all locks are engaged, and the vehicle is level.
LOWERING A VEHICLE
Insure that the area under the vehicle is clear of personnel and tools.
Raise the vehicle until locks are free.
Disengage the locks by depressing the palm button and holding it.
Lower the vehicle by depressing the lowering valve handle. Watch lift to insure that the lift is lowering evenly.
If not, raise lift and check all locks to insure they are disengaged before trying to lower lift again.
Continue to lower the vehicle until the crossbeams stop against the base plate. It is important to fully lower the
lift to release hydraulic pressure on the system.
MAINTENANCE
To avoid personal injury, permit only qualified personnel to perform maintenance on this equipment. The
following maintenance points are suggested as the basis of a preventive maintenance program. The actual
maintenance program should be tailored to the installation. See ANSI/ALI ALOIM booklet for periodic
inspection checklist and maintenance log sheet.
• If lift stops short of full rise or chatters, check fluid level and bleed both cylinders per Installation
Instructions.
• Replace all Safety, Warning or Caution Labels if missing or damaged.
Daily
• Keep lift components clean. To keep alignment lifts with rear slip plates working properly use
compressed air to blow out any debris from the bearing area.
• Check for loose or broken parts.
• Check hydraulic system for fluid leaks.
• Check lock release activation.
Weekly
• Check chains and sheaves for wear or damage. Replace as required with genuine Challenger Lifts parts.
• Inspect lock mechanism for proper function.
Monthly
• Torque concrete anchor bolts to 80 ft-lbs.
• Clean and inspect chains and sheaves for wear or damage. Lubricate chain and sheaves with light oil.
IMPORTANT ! Failure to keep lift free of corrosive agents and solvents will lead to
reduced service life, which could result in property damage and/or personal injury.
If any problems are encountered, contact your local service representative.
Model 44030 Series Installation, Operation & Maintenance
Page 9

Model 44030 Series Installation, Operation & Maintenance
Page 10

Model 44030 Series Installation, Operation & Maintenance
Page 11

PART NUMBER DESCRIPTION QTY.
Ramp Assy. 2
5304ZZ 52 O.D. x 20 I.D. x 22W DS Bearing 4
90126A036 3/4 SAE Flat Washer 4
90126A037 7/8 SAE Flat Washer 2 HK
98410A128 3/4 Dia. Retainer Ring 4
98410A131 7/8 Dia. Retainer Ring 2 HK
ALIF-430-062-XX Ramp Weldm’t. 2 PKG
ALIF-430-065-XX Ramp Bracket 2 PKG
ALIF-430-067-XX 7/8 Dia. Ramp Pivot Pins 2 PKG
Top Rail Assy. 1
1U571 0.375 Alum. Breather Plug 1
2501-06-06 0.375MJIC x 0.375MNPT 90 Deg. Adapter 1
90640A130 5/16-18UNC Nylon Lock Nut 2
91259A640 3/8 Dia. x 4 Lg. Shoulder Screw 2
98410A242 1 3/8 Dia. Ext. Retainer Ring 4
98296A377 1/4 x 2 Spring Pin 2
AA5015001 5.00 Dia. 60” Stroke Hyd. Cylinder 1
ALIF-430-027-XX 44030, Top Rail Weldm’t. 1
ALIF-430-227-XX 44030E, Top Rail Weldm’t. 1
ALIF-430-327-XX 44030X, Top Rail Weldm’t. 1
ALIF-430-080 Top Rail Pin 4
ALIF-430-081 Cylinder Pin 1
ALIF-430-083 Cylinder Chain Connector 1
ALIF-430-085 BL834, 91 Pitch Male Ends, Short Top Rail Chain 2
ALIF-430-086 44030, BL834, 325 Pitch Male Ends, Long Top Rail Chain 2
ALIF-430-286 44030E, BL834, 385 Pitch Male Ends, Long Top Rail Chain 2
ALIF-430-386 44030X, BL834, 445 Pitch Male Ends, Long Top Rail Chain 2
GL-12-056 4” Dia. Chain Sheave 8
3225T6 3/4 Rubber Cushion Steel Loop 4 HK
90096A242 #10-24 x 0.50 Self Threading Screw 4 HK
90126A033 1/2 SAE Flat Washer 16 HK
90473A223 1/2-13UNC Hex Nut Grd. 2 8 HK
91102A033 1/2 Lock Washer 8 HK
91247A720 1/2-13UNC x 2 Lg. HHCS Grd. 5 8 HK
Cross Rail Assy. 2
ALIF-412-026 Anti-Sway Rub Block 4 PKG
ALIF-430-018L-XX LH Cross Rail Weldm’t. 1
ALIF-430-018R-XX RH Cross Rail Weldm’t. 1
ALIF-430-054-XX Safety Latch Weldm’t. 4
ALIF-430-071-XX Anti-Sway Bracket 4 PKG
ALIF-430-074 Cylinder Bosses 8 PKG
ALIF-430-076 Safety Latch Pin 4
ALIF-430-078 Cross Rail Bearing Pin 4
ALIF-430-084 Cross Rail Chain Connector 2
ALIF-430-087 BL834, 216 Pitch M & F Ends, Cross Rail Chain 2 PKG
Model 44030 Series Installation, Operation & Maintenance
Page 12

PART NUMBER DESCRIPTION QTY.
GL-12-056 4” Dia. Chain Sheave 4
SPC-2001 1/8 Straight Push-On Fitting 4
6498K43 Clevis, Pin & Ext. Retainer Ring 4
6498K337-2.00 1 1/16 Dia. x 2” Stroke Cylinder 4
90126A031 3/8 SAE Flat Washer 8 HK
90640A130 5/16-18UNC Nylon Lock Nut 6 HK
91102A030 5/16 Lock Washer 8
91102A031 3/8 Lock Washer 8 HK
91251A583 5/16-18UNC x 1 Lg. SHCS 8
91251A623 3/8-16UNC x 7/8 Lg. SHCS 8 HK
91259A626 3/8 x 1 1/4 Lg. Shoulder Screw 2 HK
91259A628 3/8 x 1 ½ Lg. Shoulder Screw 2 HK
91259A640 3/8 x 4 Lg. Shoulder Screw 2 HK
98410A133 1 Dia. Retainer Ring 4
98410A249 1 3/8 Dia. Retainer Ring 4
LH/RH Main side Leg Assy. 1/1
Offside Leg Assy. 2
91102A030 5/16 Lock Washer 4 HK
91247A583 5/16-18UNC x 1.0 Lg. HHCS Grd. 5 4 HK
91578A501 3/4-10UNC x 5 ½ Wedge Anchor w/Nut & Washer 16 HK
94846A558 1 1/8-12UNF Jam Nut Grd. 5 4 HK
95473A030 5/16-18UNC Hex Nut Grd. 2 8 HK
ALIF-430-008-XX Offside Leg Weldm’t. 2
ALIF-430-009-XX Main Side Leg Weldm’t. w/ PU Mounts 1
ALIF-430-010-XX Main Side Leg Weldm’t. w/o PU Mounts 1
ALIF-430-082 Threaded Chain Connector 2 PKG
Track Assy. 2
ALIF-430-037-XX 44030, Track Weldment. 2
ALIF-430-237-XX 44030E, Track Weldment. 2
ALIF-430-337-XX 44030X., Track Weldment. 2
ALIF-430-038-XX Track Stop 2PKG
ALIF-430-039-XX Track Clamp 2 PKG
90126A036 3/4 Flat Washer 40 HK
90473A237 3/4-10UNC Hex Nut 24 HK
91102A036 3/4 Lock Washer 24 HK
91247A846 3/4-10UNC x 2 ¾ Lg. HHCS Grd. 5 16 HK
92865A841 3/4-10UNC x 1 ¾ Lg. HHCS Grd. 5 8 HK
Model 44030 Series Installation, Operation & Maintenance
Page 13

PART NUMBER DESCRIPTION QTY.
Misc. Parts
14R1C00080 Pressure Limiter 1 HK
296-2-LT Pneumatic Control Valve 1 HK
3225T6 3/4 Rubber-Cushion Steel Loop 4 HK
5404-04-04 1/4 MNPT Hex Nipple 2 HK
5406-04-02 1/4MNPT X 1/8FNPT Reducer 1 HK
6534K46 1/4 MNPT Pneumatic Hose Coupling 1 HK
6801-LL-06-06 3/8 MJIC x 3/8 MORB 90 Deg. Fitting 1 HK
90096A242 #10-24 x ½ Lg. Self Threading Screw 5 HK
91251A544 1/4-20UNC x 1 ¼ Lg. SHCS 2 HK
12087-19 Power Unit 1 PKG
ALAJ-002001 Air Bracket 1 HK
ALIF-412-029 0.375FJIC Hose x 108” 1 PKG
GL-09-056 1/16” Steel Shims 16 HK
GL-09-112 1/4" Steel Shims 12 HK
PT23002BK 1/8 O.D. Black Tube 56’ PKG
SPC-2001 1/8 Push-On Fitting 1 HK
SPE-20 1/8 Push-On Union Tee 3 HK
8876T13 1/4" Nylon Loop Strap 1 HK
Optional Parts
ALIF-430-EXTKIT 3 Ft. Track Extension Kit 1
ALIF-430-048-XX 3 Ft. Track Ext. 2 PKG
90126A036 3/4 Flat Washer 24 HK
90473A237 3/4-10UNC Hex Nut 12 HK
91102A036 3/4 Lock Washer 12 HK
91247A846 3/4-10UNC x 2 ¾ Lg. HHCS Grd. 5 4 HK
91257A844 3/4-10UNC x 2 ¾ Lg. HHCS Grd. 8 8 HK
*** Note: All hardware unless specified is grade 2. All hardware is zinc coated unless
specified. Parts with PKG at the end are packed on the lift and parts with HK at the end
are packaged in a box and put on the lift.
Model 44030 Series Installation, Operation & Maintenance
Page 14

0 ' -4
1
4
"
44 0 3 0
2 1 ' -5
1
4
"
44 0 3 0 E
26
' -5
1
4
"
44 0 3 0 X
3
1 ' -5
1
4
"
3 ' -2 "
0 ' -4 "
M I N .
1 2 ' -5
1
2
"
5 ' -2 " 2 ' - 0 " 1 ' -73
4
"
44 0 3 0
2 0 ' -5
1
2
"
44 0 3 0 E
25
' -5
1
2
"
44 0 3 0 X
3
0 ' -5
1
2
"
0 ' - 1 0
1
8
"
3 ' -37
8
"
44 0 3 0
24 ' -7
1
2
"
44 0 3 0 E
29
' -7
1
2
"
44 0 3 0 X
34
' -7
1
2
"
1
0 ' -3 "
I ns i de Leg
W e l dm ' t .
1 5 ' -6 "
44 0 3 0
3 0 ' - 0 "
44 0 3 0 E
35
' - 0 "
44 0 3 0 X
4
0 ' - 0 "
2 ' - 1"
Offs i de Leg
Ma
i ns i de Leg
w/o Power Un i t
Ma i ns i de Leg
w/ Power Un i t
Load i ng
End
I NSTALLAT I ON SPEC I F I CAT I ON
& LAYOUT DRA
W I NG
REQU I RED AREA
44
0 3 0 - 1 5 ' -6 " X 3 0 ' - 0 "
44 0 3 0 E - 1 5 ' -6 " X 35 ' - 0 "
44 0 3 0 X - 1 5 ' -6 " X 4 0 ' - 0 "
ADD 3 ' FOR ADD I T I ONAL
3
' EXTENS I ON SETS
44
0 3 0
24 ' -9
1
2
44 0 3 0 E
29
' -23
4
"
44 0 3 0 X
33
' -93
4
"
7 ' -2 "
0 ' - 11
3
4
"
0 ' - 11
3
4
"
Offs i de Leg
1 ' -6
1
4
"1 ' -6
1
4
"
0 ' -6
1
2
"
TYP .
Model 44030 Series Installation, Operation & Maintenance
Page 15

Model 44030 Series Installation, Operation & Maintenance
Page 16

LEG ASSEMBLY
F
I
G
.
#2
9
1
578A5
0
1
4X
3/4-
1
0
UNC X 5
1
/2
W
EDGE ANCHOR
W
/NUT
&
W
ASHERS
AL
I
F-43
0
-
00
9-XX
1
X
MA
I
NS
I
DE LEG
W
ELDM
'
T
.
AL
I
F-43
0
-
0
1
0
-XX
1
X
MA
I
NS
I
DE LEG
W
ELDM
'
T
.
W
I
TH PU MOUNTS
9
1
578A5
0
1
4X
3/4-
1
0
UNC X 5
1
/2
W
EDGE ANCHOR
W
/NUT
&
W
ASHERS
AL
I
F-43
0
-
00
8-XX 2X
OFFS
I
DE LEG
W
ELDM
'
T
.
AL
I
F-43
0
-
0
82
1
X
CHA
I
N CONNECTOR
94846A558 2X
1
1
/8-
1
2UNF JAM NUT
GRD 5
Model 44030 Series Installation, Operation & Maintenance
Page 17

9
1
25
1
A623 4X
3/8-
1
6UNC X 7/8
SHCS
9
0
1
26A
0
3
1
4X
3/8 SAE FLAT
W
ASHER
9
11
0
2A
0
3
1
4X
3/8 LOCK
W
ASHER
984
1
0
A249 2X
1
3/8 EXT
.
RETA
I
NER R
I
NG
AL
I
F-4
1
2-
0
26 2X
ANT
I
-S
W
AY RUB BLOCK
AL
I
F-43
0
-
0
78 2X
CROSS RA
I
L BEAR
I
NG P
I
N
AL
I
F-43
0
-
0
87
1
X
CROSS RA
I
L CHA
I
N
GL-
1
2-
0
56 2X
4
"
D
I
A
.
CHA
I
N SHEA
V
E
984
1
0
A
1
33 2X
1
EXT
.
RETA
I
NER R
I
NG
AL
I
F-43
0
-
0
76 2X
SAFETY LATCH P
I
N
AL
I
F-43
0
-
0
54-XX 2X
SAFETY LATCH
W
ELDM
'
T
.
6498K43 2X
CLE
V
I
S
,
P
I
N & EXT
.
RETA
I
NER R
I
NG
6498K337-2
.
00
2X
1
1
/
1
6 D
I
A
.
X 2
"
STROKE CYL
I
NDER
AL
I
F-43
0
-
0
74 4X
CYL
I
NDER BOSSES
9
11
0
2A
0
3
0
4X
5/
1
6 LOCK
W
ASHER
9
1
25
1
A583 4X
5/
1
6-
1
8UNC X
1
SHCS
SPC-2
00
1
2X
1
/8 STRA
I
GHT
PUSH ON F
I
TT
I
NG
AL
I
F-43
0
-
0
84
1
X
CROSS RA
I
L CHA
I
N CONN
.
9
1
259A64
0
1
X
3/8 X 4 SHOULDER
SCRE
W
9
0
64
0
A
1
3
0
1
X
5/
1
6-
1
8UNC NYLON
LOCK NUT
AL
I
F-43
0
-
0
1
8L-XX
1
X
LH CROSS RA
I
L
W
ELDM
'
T
.
(
SHO
W
N
)
AL
I
F-43
0
-
0
1
8R-XX
1
X
RH CROSS RA
I
L
W
ELDM
'
T
.
(
OPP
.
)
AL
I
F-43
0
-
0
54-XX 2X
SAFETY LATCH
W
ELDM
'
T
.
AL
I
F-43
0
-
0
7
1
-XX 2X
ANT
I
-S
W
AY BRACKET
9
0
64
0
A
1
3
0
1
X
5/
1
6-
1
8UNC NYLON LOCK NUT
9
1
259A628
1
X
3/8 X
1
1
/2 SHOULDER SCRE
W
GOES TO
MA
I
NS
I
DE LEG
GOES TO
OFFS
I
DE LEG
9
0
64
0
A
1
3
0
1
X
5/
1
6-
1
8UNC NYLON LOCK NUT
9
1
259A626
1
X
3/8 X
1
1
/4 SHOULDER SCRE
W
CROSS RA
I
L ASSEMBLY
F
I
G
.
#3
A
A
B
B
V
I
E
W
B-B
V
I
E
W
A-A
CYL
I
NDER ASSY
.
Model 44030 Series Installation, Operation & Maintenance
Page 18

Model 44030 Series Installation, Operation & Maintenance
Page 19

Model 44030 Series Installation, Operation & Maintenance
Page 20