Challenger Lifts SA10 Instruction manual

Rev. 10/01/15
Installation, Operation & Maintenance Manual
Two Post
Surface Mounted Lift
MODEL SA10
(This lift may be installed either symmetrically or asymmetrically)
10,000 LBS.CAPACITY (2500 lbs. per Arm)
200 Cabel Street, P.O. Box 3944 Louisville, Kentucky 40201-3944
Email:[e-mail] Web site:www.challengerlifts.com
Office 800-648-5438 /502-625-0700 Fax [phone]
IMPORTANT: READ THIS MANUAL COMPLETELY BEFORE
INSTALLING or OPERATING LIFT

Model SA10
Installation, Operation and Maintenance
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GENERAL SPECIFICATIONS
See Figure 1
SA10 (Symmetric Install)
SA10 (Asymmetric Install)
ARise Height *
74 1/2" (1892mm)
BOverall Height (Cylinder)
142 1/2” (3620mm)
COverhead Height (Adjustable)
136 1/2" /142 1/2" (3467mm/3620mm)
- with 2Ft Column Extension Kit
160 1/2" / 166 1/2” (4077mm/4230mm)
DBase Width (Adjustable) **
129” /135”(3277mm/3429mm)
131 1/2” /137 1/2”(3340mm/3493mm)
EDrive-Thru Clearance
92 3/4” /98 3/4”(2356mm/2508mm)
88 1/2” /94 1/2”(2248mm/2400mm)
FFloor to Overhead Switch
131 1/8” /137 1/8”(3331mm/3483mm)
GShort Arm Reach
22 3/8” /41 1/2” (568mm-1055mm)
HLong Arm Reach
38 1/4” /59”(970mm-1500mm)
KScrew Pad Height
4 3/4” –6 7/8” (119mm-174mm)
LInside of Columns
106 3/4” /112 3/4”(2710mm/2862mm)
101 1/2” /107 1/2”(2579mm/2731mm)
Lifting Capacity ***
(Hydraulic Pressure at Cap.)
10,000 lbs. (2500 lbs. per arm)
(2850 psi)
Ceiling Height Required
144"(3658mm)
Motor
2HP, Single Phase, 60Hz
Voltage
208-230
Rise Time ****
48 seconds
* Rise Height measured with footpads in the highest position.
** Overall width of Asymmetric Lift is 135”/141” including Power Unit. Use Dimension “D” for installation purposes.
*** Lift capacity ratings are based on loads equally distributed on all four arms.
**** Lifting and lowering speeds may vary depending on the weight of the vehicle.
Fig 1 - General Specifications / Service Bay Layout

Model SA10
Installation, Operation and Maintenance
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WARNING
VERTICAL CLEARANCE
Check the height of the area where the lift is to be
installed. Clearance should be calculated based on
the full raised height of the lift.
Failure by purchaser to
provide adequate clearance
could result in unsatisfactory
lift performance, property damage, or personal
injury.
FLOORING
Be certain you have the proper concrete floor to
properly handle the loaded lift. Floor should be in
generally good condition with no large cracks,
spalling or deterioration.
Minimum requirements for concrete are 4 inches
minimum depth, with steel reinforcement, 3500
psi, cured for 28 days per local commercial
practice. Floor should be level within 3/8 inch over
the installation area. No anchors should be installed
within 8 inches of any crack, edge, or expansion
joint. If these conditions cannot be met, a pad may
be poured to accommodate the lift.
Check with local building inspectors and/or permits
office for any special instructions or approvals
required for your installation.
A qualified person should be consulted to address
seismic loads and other local or state requirements.
Failure by purchaser to
provide the recommended
mounting surface could result
in unsatisfactory lift performance, property
damage, or personal injury.
LOCATION
This lift has been evaluated for indoor use only with
an operating ambient temp. range of 5 –40°C (41–
104°F)
ELECTRICAL REQUIREMENTS
For lift installation and operation it is necessary to
have a dedicated circuit with circuit breaker or time
delay fuse. Refer to wiring diagram for circuit sizing.
SAFETY NOTICES AND DECALS
For your safety, and the safety of others, read and
understand all of the safety notices and decals
included here.
READ ENTIRE MANUAL BEFORE ASSEMBLING,
INSTALLING,OPERATING,OR SERVICING THIS
EQUIPMENT.
PROPER MAINTENANCE AND INSPECTION IS
NECESSARY FOR SAFE OPERATION.
DO NOT OPERATE A DAMAGED LIFT.
Safety decals similar to those shown here are found
on a properly installed lift. Be sure that all safety
decals have been correctly installed on the Power
Unit reservoir. Verify that all authorized operators
know the location of these decals and fully
understand their meaning. Replace worn, faded, or
damaged decals promptly.
Do not attempt to raise a
vehicle on the lift until the lift
has been correctly installed
and adjusted as described in this manual.
WARNING
WARNING

Model SA10
Installation, Operation and Maintenance
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RECEIVING
The shipment should be thoroughly inspected as
soon as it is received. The signed bill of lading is
acknowledgement by the carrier of receipt in good
condition of shipment covered by our invoice.
If any of the goods called for on this bill of lading are
shorted or damaged, do not accept them until the
carrier makes a notation on the freight bill of the
shorted or damaged goods. Do this for your own
protection.
NOTIFY Challenger Lifts AT ONCE if any hidden
loss or damage is discovered after receipt.
IT IS DIFFICULT TO COLLECT FOR LOSS OR
DAMAGE AFTER YOU HAVE GIVEN THE
CARRIER A CLEAR RECEIPT.
File your claim with Challenger Lifts promptly.
Support your claim with copies of the bill of lading,
freight bill, and photographs, if available.
Component Packing List
PART #
QTY/
LIFT
DESCRIPTION
3W-01P
1
Power Column Weld
3W-01I
1
Idler Column Weld
3W-03PA
1
Power Overhead Ass’y
3W-03IA
1
Idler Overhead Ass’y
AB-9367
1
Power Unit
SA10-HW-A
1
Hardware Box
3W-01-05PA
1
Power Column Extension
3W-01-05IA
1
Idler Column Extension
3W-04-01A
2
Rear Arm Assembly
3W-04-19A
2
Front Arm Assembly
B2270
4
Foot Pad Assembly
3W-06-08A
2
Synchronizer Cable Ass’y
3W-06-06A
1
Power Hose
3W-06-07A
1
Idler Hose
3W-06-05A
1
Extension Hose
3W-01-11-01
1
Power Lock Cover
3W-01-11-02
1
Idler Lock Cover
3W-03-13A/15A
1
Shutoff Bar/Foam Cover
3W-03-07
2
Overhead Bracket
SA10-LHW
1
Internal Hardware Box
INSTALLATION
IMPORTANT:Always wear safety glasses while installing lift.
TOOLS (MINIMUM REQUIRED)
a. Tape measure, 16ft
b. Chalk line
c. 4ft level
d. Carpenters Square
e. 10” adjustable wrench
f. Open end wrenches 14mm,16mm,17mm,19mm
g. Needle Nose pliers
h. Snap Ring pliers
i. Screw Drivers (Flat and Phillips)
j. Hammer drill w/ 3/4” diameter carbide-tipped bits
k. 2lb hammer
l. Torque wrench: 150 ft.-lbs. min. & 1 1/8” socket
m. 12 ft. Step ladder
n. Anti-Seize lubricant (arm pins, foot pad screw
threads, and foot pad stop rings)
LAYOUT
1) Layout the service bay according to architect’s
plans or owners instructions (see Fig 1). Failure
to install in this orientation can result in
personal and property damage. Be certain
that the proper conditions exist, see page 3.
DISASSEMBLY
2) Place a 4x4 piece of lumber 2’ from each end of
the packaged lift. Remove Column Extensions,
Arms, and Hardware Box. Remove steel end
brackets bolted to Columns. Remove remaining
packaging and any loose items placed inside the
columns.
COLUMNS
3) With columns still horizontal, assemble Power
Column Extension to Power Column using (8
sets) M12 x 20 Hex bolts, flat washers, and lock
washers. The (2) Column Extensions are not
identical. IMPORTANT: The Lock Release
Guide Block at top of Column Extension
should be in-line with Lock Release Pulley in
Column. For the tall height setting, use bottom
holes as shown in Fig 2. For the short setting,
use the upper holes. Repeat for opposite Idler
Column and Idler Column Extension.
Fig 2 - Column Extension

Model SA10
Installation, Operation and Maintenance
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4) Assemble Overhead Mounting Bracket to the
Column Extension using (4 sets) M12 x 25 Hex
bolts, flat washers, lock washers, and nuts.
Repeat for opposite bracket and extension.
See Fig 3 below.
Fig 3 –Column Extension
5) Slide both Carriages into the first lock position
while Columns are horizontal. Ensure both locks
are engaged.
6) Refer to Fig 1. Using the Base Width (D)
Dimension, chalk two parallel lines (A & B) on
the floor within 1/8” tolerance. Chalk a third line
(C) perpendicular to lines A & B to designate fore
and aft location. Erect both Column assemblies.
Align the base plate edges to the chalk lines as
seen in Fig 4 below. Slots in front and back of
base plate should be in-line with chalk line “C”.
Fig 4 –Layout
ANCHORING
7) The anchor bolts must be installed at least 8”
from any crack, edge, or expansion joint.
8) Use a concrete hammer drill with a 3/4 inch
carbide bit. Tip diameter should conform to ANSI
Standard B94.12-1977 (.775 to .787). Do not use
excessively worn bits or bits which have been
incorrectly sharpened. A core bit may be
necessary if an obstruction is encountered.
Never substitute with shorter anchor.
9) Recheck “Base Width” dimension, Fig 1. Drill the
anchor holes (Power Column Only) using the
base plate as a template. Drill through the floor if
possible or to a depth of 5 inches minimum.
10) Vacuum dust from the hole for proper holding
power.
11) Shim column to plumb using the shims provided
as shown in Fig 5. DO NOT shim more than 1/2"
at any given point. Use a level no less than 24”
in length to plumb Columns.
12) Assemble washer and nut to anchor with nut just
below impact section of bolt. Drive anchor into
hole until nut and washer contact base.
Fig 5 –Column Shimming
13) Tighten Power Column anchors and recheck
Column for plumb. Re-shim if necessary. Torque
to 150 foot-pounds to set anchors.

Model SA10
Installation, Operation and Maintenance
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OVERHEAD
14) Assemble two Overhead pieces using (6 sets)
M10 x 20 bolt, nut, flat washer, and lock washer
as shown in Fig 6. Hand-tighten bolts to allow
adjustment if needed. Use Base Width (D)
Dimension to determine proper holes to use.
Fig 6 –Overhead
15) Assemble the Overhead Limit Switch and
bracket with Overhead as shown in Fig 7 below.
Switch should be installed with cord located
on top side of the hex bolt at end of switch.
Fig 7 –Overhead Limit Switch
SYMMETRIC
16) For Asymmetric installation, skip to Step 19.
17) With the Overhead positioned UPSIDE DOWN,
assemble the cable sheaves, spacers, and pins
as shown in Fig 8 below.
Fig 8 –Symmetric Sheave Assembly
18) Place the Overhead on top of the mounting
brackets on Column Extensions and bolt
together using (3 sets) M12 x 25 Hex bolt, nut,
flat washer, and lock washer. Hand-tighten bolts
to allow for column adjustment if needed. Use
the holes highlighted below in Fig 9 below.
Fig 9 –Symmetric Overhead Mounting

Model SA10
Installation, Operation and Maintenance
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ASYMMETRIC
19) Disassemble sheave assemblies from each end.
With the Overhead positioned UPSIDE DOWN,
assemble the cable sheaves, spacers, and pins
as shown in Fig 10 below. A flat washer should
be placed between sheave and offset plate.
Note: The Sheave in the narrow section of the
Power Side Overhead Beam should be
installed after routing the sync cables.
Fig 10 –Asymmetric Sheave Assembly
20) Place the Overhead on top of the mounting
brackets on Column Extensions and bolt
together using (3 sets) M12 x 25 Hex bolt, nut,
flat washer, and lock washer. Hand-tighten bolts
to allow for column adjustment if needed. Use
the holes highlighted in Fig 11 below.
IDLER SIDE POWER SIDE
Fig 11 –Asymmetric Overhead Mounting
ANCHORING CONT.
21) Check Idler Column shimming. Use additional
shims (see Fig 5) to remove any gaps that may
have been created while installing Overhead.
Repeat steps 7-13 for the Idler Column
anchoring.
22) Tighten all bolts in Overhead after both Columns
are secured to the floor.
SHUTOFF BAR
23) Install Shutoff Bar as shown in Fig 12 below.
Insert the M8 x 60 bolt into the correct Overhead
hole based on the width setting selected.
Fig 12 –Shutoff Bar Connections

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Installation, Operation and Maintenance
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SYNCHRONIZER CABLES
24) Carriages should be setting in first lock position
as mentioned in an earlier step.
25) Each cable is pre-routed around base sheave
and up through the bottom of the Carriage.
Attach that end of the Synchronizing Cable to the
proper carriage tab according to Fig 13a. For
Asymmetrical lift, use 85mm lg. spacer in Idler
Carriage above appropriate tab.
26) Secure the cables with the jam nuts provided as
shown in Fig 13b.
27) Route other end of cable up and over sheave in
Overhead. Follow across to sheave on opposite
Column. Route cable down through Column to
top mounting plate in Carriage. Attach cable to
Carriage top plate as seen in Fig 13c with (2)
hex jam nuts. Repeat for opposite side.
28) Adjust nuts on cable fitting inside carriage up or
down to allow only enough room to get a nut
started on the opposite end of the cable to allow
adequate thread length to tighten cables.
Fig 13a –Cable Attachment Points
Fig 13b –Jam Nuts
Fig 13c - Carriage Connection
CABLE TRAPPING
29) Place Cable Trap Plate inside Overhead and
slide into end of Overhead. Bolt plate to
Overhead end using (2 Sets) M6 bolt, flat
washer, and lock washer as shown in Fig 14.
Repeat for both sides.
Fig 14 –Cable Trapping

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Installation, Operation and Maintenance
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HYDRAULIC HOSES
30) Attach Power Hose to Cylinder Fitting at the
bottom of the Power Column as shown in Fig 15
below. Repeat with longer Idler Hose and Idler
Column. If lift is installed in the “Tall Height”
setting, use Hose Extension and Hose Extension
Fitting between Idler Hose and Cylinder Fitting.
Fig 15 –Bottom Hose Connection
31) Route hoses through hose guides in Column.
Run Idler hose up through Column Extension,
over the top of the Overhead, and down through
the opposite Column Extension as shown in Fig
16 below.
Fig 16 –Hose Routing
32) Assemble Power Unit, Tee Fitting, and hoses
together as shown in Fig 17.Use (4 sets) M8
bolt, nut, flat washer, and lock washer to attach
Power Unit to column bracket.
Fig 17 –Power Unit Assembly
33) Clamp the Idler Hose to the Overhead and
Column Extensions using a (1 set) hose clamp,
M10 x 25 hex bolt, nut, flat washer, and lock
washer as shown in Fig 18 below. For both the
Symmetric and Asymmetric configuration, the
hose clamp in the Column Extension should be
on the same side as the hose guides welded on
the Columns. IMPORTANT: ENSURE HOSE DOES
NOT CONTACT CYLINDERS WHEN LIFT IS FULLY
RAISED.
POWER SIDE
IDLER SIDE
Fig 18 –Hydraulic Hose Routing

Model SA10
Installation, Operation and Maintenance
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LOCK RELEASE
34) While the carriages are still sitting in the locks
from the previous steps, route the Lock Release
Cable assembly (Loop End) through the Idler
Column opening, around the pulley and attach to
the Lock Release Cam as seen in Fig 19a.
35) Continue routing the cable up the inside of the
Idler Column and through guide block at top of
Column Extension. Then route cable through
Flexible Guide Tube and guide block on top of
Overhead. Insert ends of Flexible Guide Tube
into guide blocks. See Fig 19b. Reverse this
step for the Power side. IMPORTANT: ENSURE
FLEXIBLE GUIDE TUBE DOES NOT CONTACT
CYLINDERS WHEN LIFT IS FULLY RAISED.
36) Continue routing the cable down the inside of the
Power Column and out through the column
opening and around the Upper Pulley as seen in
Fig 19c. Insert the Lock Release Cable through
the Cable Clamp Tube and loop the remaining
cable around the pin of the Lock Release Cam
and back thru the clamp. Remove all slack in
the cable until cam on Idler side is rotated as
shown in Fig. 19a and tighten the clamp bolt.
Fig 19a –Lock Release (Idler Side)
Fig 19b –Lock Release (Idler Side)
Fig 19c –Lock Release (Power Side)
37) Attach Lock Release Stud and M10 Hex Jam Nut
to Lock Release Cam. See Fig 20.
Fig 20 –Lock Release Cover

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Installation, Operation and Maintenance
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SYMMETRIC ARM INSTALLATION
38) For Asymmetric installation, skip to step 40.
Ensure the Inner Gear is positioned on the arms
as shown in Fig 21. Lubricate the Arm Pin or
carriage arm pin hole with “anti-seize” and install
the arms. Place snap ring in groove on bottom of
arm pin. Ensure that the arm restraint gears
engage and disengage properly. Arm restraint
gears should disengage completely when lift is
fully lowered. When gears are engaged, Outer
Gear should lower enough for top of teeth to be
level with top of Inner Gear teeth. If any binding
occurs, adjust Inner Gear as necessary.
Fig 21 –Symmetric Inner Gear
ASYMMETRIC ARM INSTALLATION
39) With arms spread open, Inner Gear should be
rotated to face center of lift for all (4) arms as
shown in Fig 22. Lubricate the Arm Pin or
carriage arm pin hole with “anti-seize” and install
the arms. Place snap ring in groove on bottom of
Arm Pin. Ensure that the arm restraint gears
engage and disengage properly. Arm restraint
gears should disengage completely when lift is
fully lowered. When gears are engaged, Outer
Gear should lower enough for top of teeth to be
level with top of Inner Gear teeth. If any binding
occurs, adjust Inner Gear as necessary.
Fig 22 –Asymmetric Inner Gear
FOOT PADS
40) Extend the Foot Pad to both extents and apply
“anti-seize” to the three retaining rings and
where the double screw makes contact with the
base of the Foot Pad.
BE CERTAIN ALL FITTINGS AND CONNECTIONS
ARE TIGHT. IT IS THE INSTALLERS
RESPONSIBILTY TO INSURE THE SYSTEM IS
LEAK-FREE. Fill the Power Unit with three gallons
of clean 10wt anti-foam, anti-rust hydraulic oil or
Dexron III ATF. DO NOT USE OILS WITH
DETERGENTS.
ELECTRICAL
41) Refer to Fig 23 Wiring Diagram for all steps
under this heading.
Single Phase
42) After routing Overhead Limit Switch wires
through hole in Overhead and along the
hydraulic line to the power unit, connect the
Overhead Limit Switch Cord to Power Unit as
shown.
43) Connect Power Unit to suitable electrical source
as shown.
Three Phase
44) Power unit is factory wired for 240 volt. Refer to
wiring diagram or motor plate for optional
voltages.
45) Connect Contactor Enclosure to column.
Mounting hardware should be centered on the
column side to side to avoid the path of the slide
blocks.
46) Connect Overhead Limit Switch Cord to
Contactor as shown.
47) Connect Contactor to Power unit as shown.
Connect Contactor to suitable electrical source
as shown.
IMPORTANT:AFTER WIRING HAS BEEN COMPLETED,
TEST OPERATION OF POWER UNIT &OVERHEAD LIMIT
SWITCH.WHILE RAISING LIFT,OPERATE OVERHEAD
SHUTOFF BAR.POWER UNIT MOTOR SHOULD STOP
WHEN SHUTOFF BAR IS RAISED.

Model SA10
Installation, Operation and Maintenance
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COLUMN DECAL PLACEMENT
48) Clean the surface of the columns before placing
the decals.
49) Apply the Safety Decals (Pg. 3) 48” above the
base plate on the power column and center the
Logo Decal on the idler column extension.
Fig 24.
Fig 24 –Safety & Logo Decal Placement
FINAL ADJUSTMENTS
HYDRAULICS
50) Lower the lift to the floor and raise the lift
approximately one foot.
51) Start with Idler side first. Slowly and carefully
loosen the bleed plug on top of the cylinder just
enough to allow the entrapped air to escape.
Tighten plug if fluid starts leaking out. Repeat for
power side.
52) If lift lowers completely before all of the air has
escaped, raise lift 6 inches. Repeat step 52 until
no air comes out of cylinder.
53) Pressure test hydraulic system. Energize power
unit, raise lift to full rise and continue to run
motor for additional 10 seconds. (NOTE:
pressure relief will make a high pitch squeal
sound for these 10 seconds.) Check hydraulic
system for leaks.
54) Energize power unit again for 10 seconds. With
a clean rag, wipe down both cylinder rods. (The
cylinders are shipped with a small amount of
clear anti-corosive lubricant that will be forced
out through the wiper when the lift reaches full
rise.) If lubricant is not wiped clean from the
cylinder rod, the cylinder may appear to be
leaking.
SYNCHRONIZING CABLES
55) Raise lift and insure carriages lower into same
lock position.
56) Adjust synchronizing cables so the tension is
equal in both cables and carriages are firmly
sitting on locks.
57) Cycle lift to insure that latches engage
simultaneously.
LOCK RELEASE CABLE
58) Raise lift to a lock position but don’t set into the
lock. Pull and release Power Column lock
release handle while watching Idler Column lock.
Adjust Cable tension by removing slack and
retightening cable clamp at the power side. Both
locks should engage and disengage
simultaneously.
59) Install Lock Release Covers onto back of
Columns. Lever Knob will need to be removed
and re-installed to install Power Lock Cover.
CYLINDER
60) Install Cylinder Clamp Ring to each cylinder as
shown in Fig. 25 using M6 set screw.
Fig 25 –Cylinder Clamp Ring
COLUMNS
61) Apply heavy viscous grease to (4) inner corners
or Column where the slide blocks travel. Raise
and lower the lift as required to get access to
entire length of slide tracks.

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Page 13 Rev. 10/01/15
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










































(Normally Open)

FIELD
CONECTIONS
Fig 23 –Electrical Wiring Diagram

Model SA10
Installation, Operation and Maintenance
Page 14 Rev. 10/01/15
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OWNER/OPERATOR CHECKLIST
62) Demonstrate the operation of the lift to the
owner/operator and review correct and safe
lifting procedures using the Lifting It Right
booklet as a guide.
63) Complete the Installation Checklist/Warranty
Validation questionnaire with the owner.
Review the terms of the warranty registration
card, and return the card and a copy of the
questionnaires to:
Challenger Lifts, Inc.
200 Cabel Street
Louisville, KY. 40206
OPERATION PROCEDURE
SAFETY NOTICES AND DECALS
This product is furnished with graphic safety
warning labels, which are reproduced on
page 3 of these instructions. Do not remove
or deface these warning labels, or allow them
to be removed or defaced. For your safety,
and the safety of others, read and understand
all of the safety notices and decals included.
OWNER/EMPLOYER RESPONSIBILITIES
This lift has been designed and constructed according
to ANSI/ALI ALCTV-2011 standard. The standard
applies to lift manufactures, as well as to owners and
employers. The owner/employer’s responsibilities as
prescribed by ANSI/ALI ALOIM-2008, are summarized
below. For exact wording refer to the actual standard
provided with this manual in the literature pack.
The Owner/Employer shall insure that lift
operators are qualified and that they are trained
in the safe use and operation of the lift using the
manufacturer’s operating instructions; ALI/SM
93 -1, ALI Lifting it Right safety manual; ALI/ST-
90 ALI Safety Tips card; ANSI/ALI ALOIM-2008,
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection
and Maintenance; ALI/WL Series, ALI Uniform
Warning Label Decals/Placards; and in case of
frame engaging lifts, ALI/LP-GUIDE, Vehicle
Lifting Points/Quick Reference Guide for Frame
Engaging Lifts.
The Owner/Employer shall establish
procedures to periodically inspect the lift in
accordance with the lift manufacturer’s
instructions or ANSI/ALI ALOIM-2008, American
National Standard for Automotive Lifts-Safety
Requirements for Operation, Inspection and
Maintenance; and the employer shall insure that
the lift inspectors are qualified and that they are
adequately trained in the inspection of the lift.
The Owner/Employer shall establish
procedures to periodically maintain the lift in
accordance with the lift manufacturer’s
instructions or ANSI/ALIOIM-2008, American
National Standard for Automotive Lifts-Safety
Requirements for Operation, Inspection and
Maintenance; and the employer shall insure that
the lift maintenance personnel are qualified and
that they are adequately trained in the
maintenance of the lift.
The Owner/Employer shall maintain the
periodic inspection and maintenance records
recommended by the manufacturer or ANSI/ALI
ALOIM-2008, American National Standard for
Automotive Lifts-Safety Requirements for
Operation, Inspection and Maintenance.
The Owner/Employer shall display the lift
manufacturer’s operating instructions; ALI/SM
93 -1, ALI Lifting it Right safety manual; ALI/ST-
90 ALI Safety Tips card; ANSI/ALI ALOIM-2008,
American National Standard for Automotive Lifts-
Safety Requirements for Operation, Inspection
and Maintenance; and in the case of frame
engaging lift, ALI/LP-GUIDE, Vehicle Lifting
Points/Quick Reference Guide for Frame
Engaging Lifts; in a conspicuous location in the
lift area convenient to the operator.
IMPORTANT SAFETY INSTRUCTIONS
When using your garage equipment, basic safety
precautions should always be followed, including
the following:
1. Read all instructions.
2. Care must be taken as burns can occur from
touching hot parts.
3. To reduce the risk of fire, do not operate
equipment in the vicinity of open containers
of flammable liquids (gasoline).
4. Keep hair, loose clothing, fingers, and all
parts of body away from moving parts.
5. Use only as described in this manual. Use
only manufacturer’s recommended
attachments.
6. ALWAYS WEAR SAFETY GLASSES.
Everyday eyeglasses only have impact
resistant lenses, they are not safety glasses.

Model SA10
Installation, Operation and Maintenance
Page 15 Rev. 10/01/15
SA10-IOM-A.doc
LIFTING A VEHICLE
1) Ensure that the lifting arms are parked, out to
full drive thru position.
2) Center the vehicle between the columns in the
service bay and position the vehicle’s center of
gravity midpoint between the columns. NOTE:
the center of gravity is based on the weight
distribution and is not the same as the
center point of the vehicle.
DO NOT EXCEED 2500 POUNDS PER ARM.
DO NOT ATTEMPT TO LIFT THE VEHICLE WITH ONLY
TWO ARMS,AS THIS WILL VOID THE WARRANTY
INSURE THAT THE HIGHEST POINT ON THE VEHICLE
WILL CONTACT THE OVERHEAD LIMIT SWITCH BAR.
DO NOT PLACE THE VEHICLE IN THE SERVICE BAY
BACKWARDS.
WHEN LIFTING FRAMED VEHICLES IT IS SUGGESTED
THAT YOU USE THE FRAME ENGAGING ADAPTERS
((10318) OPTIONAL). FAILURE TO DO SO ON SLICK
(UNDERCOATED)AND/OR PITCHED FRAME RAILS MAY
RESULT IN PERSONAL OR PROPERTY DAMAGE.
REFER TO THE VEHICLE MANUFACTURERS SERVICE
MANUAL,TECHNICAL BULLETINS,“VEHICLE LIFTING
POINTS GUIDE”(ALI/LP-GUIDE)OR OTHER
PUBLICATIONS TO LOCATE THE RECOMMENDED LIFTING
POINTS.
3) Position the arms and adapters so all four pads
contact the vehicle simultaneously.
The vehicle should remain level during lifting.
4) Raise the lift until all four wheels are off the
ground. Test the stability of the vehicle by
attempting to rock the vehicle. Check adapters
for secure contact with vehicle lift points. If the
vehicle seems unstable, lower the lift and
readjust the arms. If the vehicle is stable, raise
the vehicle to a height a few inches above the
desired working height.
5) Lower the vehicle until the safety locks on both
columns engage. The vehicle should remain
level when both locks are engaged. If one side
engages and the other continues to descend,
stop lowering the vehicle, raise it several
inches, and try to engage both locks.
Always lower lift into locks before entering the
area beneath the vehicle.
Always use safety stands when removing or
installing heavy components.
LOWERING AVEHICLE
1) Insure that the area under the vehicle is clear of
personnel and tools.
2) Raise the vehicle until both latches are free.
3) Disengage the locks by pulling and holding the
lock release lever.
4) Lower the vehicle by depressing the lowering
valve handle.
5) Continue to lower the vehicle until the carriages
stop against the base plate. Retract the
extension arms, and park them.
LOSS OF POWER
If for any reason the lift will not raise off the locks
or the locks will not retract, consult factory
authorized personnel.
DO NOT OVERRIDE ANY SAFETY FEATURE IN
AN ATTEMPT TO LOWER THE LIFT.

Model SA10
Installation, Operation and Maintenance
Page 16 Rev. 10/01/15
SA10-IOM-A.doc
MAINTENANCE
To avoid personal injury, permit only qualified
personnel to perform maintenance on this
equipment. Maintenance personnel should follow
lockout/tagout instructions per ANSI Z244.1.
The following maintenance points are suggested
as the basis of a routine maintenance program.
The actual maintenance program should be
tailored to the installation. See ANSI/ALI ALOIM
booklet for periodic inspection checklist and
maintenance log sheet.
If lift stops short of full rise or chatters, check
fluid level and bleed both cylinders per
Installation Instructions.
Replace all Safety, Warning or Caution Labels if
missing or damaged (See Installation
instructions page 3.)
Daily
Keep lift components clean.
Check for loose or broken parts.
Check hydraulic system for fluid leaks.
Check adapters for damage or excessive wear.
Replace as required with genuine Challenger
Lifts parts.
Check lock release activation. When properly
adjusted, the idler column lock should rest firmly
against the back of the column when engaged.
Weekly
Check synchronizer cables and sheaves for
wear. Replace as required with genuine
Challenger Lifts parts.
Check synchronizer cable tension per Installation
Instructions. Adjust if necessary.
Monthly
Torque concrete anchor bolts to 80 ft-lbs.
Visually inspect concrete floor for cracks and/or
sprawls within 12” of base plate
Check overhead shutoff switch. While raising lift,
operate overhead shutoff bar. Power Unit motor
should stop when bar is raised.
Lubricate carriage slide tracks with heavy
viscous grease. (Grease all (4) corners of both
columns.)
Visually inspect concrete floor for cracks and/or
spalls within 12” of base plate
If any problems are encountered, contact your
local service representative.
If any problems are encountered, contact your
local Challenger Service Representative.

Model SA10
Installation, Operation and Maintenance
Page 17 Rev. 12/02/14
SA10-IOM-A.doc
PARTS BREAKDOWN
75
79
78
74
75
76
77
73
69 70 71 72
79
5
54
3130
6
60
81 83 84
82 54 31 30
57
82543130
57
51 52 55 56
8
50 51 52
9
48
49
47
79 80
2
105
4
63
98
62
66
67 68
54
20
32
33
19
18
34 44
35
99
7
42
43
36
17
28
29 30 31
27 14
15
16
20a
20b
20c 20d
20e
20f
33
32
39
38 41
37
40
13
11
12
10
64989795
1
3
61 102
103
104
100
94
89 90 91 96
92
41
85
87
88
86
46
53
81
51 52 55 56
75
58
53
106
53 53
110
111
101
59
101
98
45
65
93
IMPORTANT
Replace worn, damaged, or broken parts with parts approved by Challenger Lifts, Inc. or with parts meeting Challenger Lifts Inc. specifications.
Contact a local Challenger Lifts parts distributor for pricing and availability. Call Challenger Lifts Inc. at [phone] for the distributor in your area.

Model SA10
Installation, Operation and Maintenance
Page 18 Rev. 12/02/14
SA10-IOM-A.doc
Item #
Part #
Qty.
Description
Item #
Part #
Qty.
Description
1
3W-01-01P
1
Power Column Weld
29
HEXHM1030
12
M10 x 30 Hex Bolt
2
3W-01-01I
1
Idler Column Weld
30
X10-073
20
M10 Flat Washer
3
3W-01-05PA
1
Power Col. Extension (Std. Height)
31
B31037
20
M10 Spring Lock Washer
3W-01-25PA
Power Col. Extension (2Ft. Ext. Height)
32
3W-04-18
6
Arm Stop Insert
4
3W-01-05IA
1
Idler Col. Extension (Std. Height)
33
3W-10-10
12
M8 x 14 Flat Head Allen Bolt, 10.9
3W-01-25IA
Idler Col. Extension (2Ft. Ext. Height)
34
3W-02-11A
16
Carriage Slide Block
5
3W-03PA
1
Power Overhead Weld
35
3W-06-03
2
Rubber Bumper Insert
6
3W-03IA
1
Idler Overhead Weld
36
3W-06-16
4
Access Cover
7
3W-02A
2
Carriage Weld
37
3W-02-14
4
Arm Restraint Gear Shaft
8
3W-03-07
2
Overhead Mounting Bracket
38
3W-02-15
4
Arm Restraint Shaft Spring
9
16138R
2
Cylinder
39
3W-02-13
4
Outer Arm Restraint Gear
10
AB-9367-DLH
1
Power Unit
40
3W-02-16
4
Pull Ring
11
3W-06-15A
1
Tee Fitting
41
3W-10-01
10
M6 x 40 Roll Pin
12
3W-06-06A
1
Power Hose Assembly
42
3W-06-08A
2
Synchronization Cable (Std. Height)
13
3W-06-07A
1
Idler Hose Assembly
3W-06-28A
Synchronization Cable (2Ft. Ext. Height)
14
3W-04-20A
2
Front Female Arm Weld
43
HJNM12
8
M12 Hex Jam Nut
15
3W-04-23
2
Front Intermediate Weld
44
3W-06-18
1
Cable Spacer (Asymmetric Only)
16
3W-04-28
2
Front Male Weld
45
3W-06-05A
1
Hose Extension (Std. Height)
17
3W-02-12
4
Arm Pin
3W-06-25A
Hose Extension (2Ft. Ext. Height)
18
3W-04-02A
2
Rear Female Weld
46
3W-06-14A
2
Cylinder Elbow Fitting
19
3W-04-09A
2
Rear Male Weld
47
3W-02-18
2
Cylinder Sleeve
20
B2270
4
Foot Pad Assembly
48
3W-02-19
2
Cylinder Clamp Ring
20a
A1104-H
1
Rubber Insert
49
3W-10-02
2
M6 x 10mm Set Screw
20b
A1101-1H
1
Foot Pad Weld
50
17314
16
M12 x 20 Hex Bolt
20c
B17256
1
2 dia. x 30mm Retaining Ring
51
X10-038
30
M12 Flat Washer
20d
B17257
2
3 dia. x 45mm Retaining Ring
52
X10-039
30
M12 Spring Lock Washer
20e
B2261
1
Threaded Sleeve
53
3W-10-07
10
M20 x 1.5 thk. Round Shim
20f
B17276-1
1
Threaded Insert
54
HNM10
9
M10 Hex Nut
27
3W-06-01
4
Arm Pin Retaining Ring
55
VS10-40-13
14
M12 x 25 Hex Bolt
28
3W-04-17
4
Inner Arm Restraint Gear
56
HNM12
14
M12 Hex Nut

Model SA10
Installation, Operation and Maintenance
Page 19 Rev. 12/02/14
SA10-IOM-A.doc
Item #
Part #
Qty.
Description
Item #
Part #
Qty.
Description
57
3W-10-15A
4
Hose Clamp
84
X10-033
4
M6 Lock Washer
58
MR6-002
6
M10 x 20 Hex Bolt
85
3W-01-08
2
Lock Paw
59
3W-01-20
2
Flexible Guide Tube
86
3W-01-14
2
Lock Clevis Pin
60
3W-03-18A
2
Cable Trap Plate
87
QRJ9-41
2
M6 x 20 Socket Head Cap Screw
61
3W-06-19
1
Lock Release Cable Clamp
88
3W-01-16
2
Lock Release Cam Pin
62
3W-03-13A
1
Shutoff Bar Weld
89
3W-01-06A
2
Lock Spring (Cam)
63
HEXM860
1
M8 x 60 Hex Bolt
90
3W-01-19
2
Lock Release Cam
64
VS10-10-26
4
M8 Flat Washer
91
3W-01-17
1
Lock Release Lever
65
3W-06-04
1
Hose Extension Connector
92
3W-01-22
1
Knob
66
12045
1
Overhead Limit Switch
93
3W-03-15A
1
Shutoff Bar Cover
67
HEXHM1070
1
M10 x 70 Hex Bolt
94
PPHSM8X8
8
M8 x 8 Phillips Pan Head Screw
68
3W-03-17
1
Shutoff Mounting Bracket
95
MR6-008
4
M8 Spring Lock Washer
69
3W-10-03
2
M5 x 12 Phillips Head Screw
96
HJNM10
1
M10 Hex Jam Nut
70
3W-10-04
2
M5 Hex Nut
97
X10-088
4
M8 x 30 Hex Bolt
71
3W-10-05
2
M5 Flat Washer
98
HEXNM8
7
M8 Hex Nut
72
3W-10-06
2
M5 Lock Washer
99
Q4P09-006
2
M8 x 20 Socket Head Cap Screw
73
3W-03-09B
4
17mm Sheave Spacer (Asymmetric Only)
100
3W-01-13A
2
Lock Spring (Paw)
74
3W-03-09
2
34mm Sheave Spacer (Symmetric Only)
101
3W-01-23
4
Lock Block Sleeve Insert
75
3W-01-04-03
6
Cable Sheave
102
3W-06-11A
1
Lock Release Cable (Std. Height)
76
3W-03-12
2
Short Sheave Pin (Asymmetric Only)
3W-06-31A
Lock Release Cable (2Ft. Ext. Height)
77
3W-03-11
2
Medium Sheave Pin (Asymmetric Only)
103
VS10-10-27
2
M9 Snap Ring
78
3W-03-10
2
Long Sheave Pin (Symmetric Only)
104
3W-01-11-01
1
Power Lock Cover
79
SR-0121
10
M19 Snap Ring
105
3W-01-11-02
1
Idler Lock Cover
80
3W-01-04-05
2
Sheave Retaining Bolt
106
3W-01-18
2
Lock Pulley
81
Q4P09-007
5
M6 x 12 Hex Bolt
82
HEXM1025
4
M10 x 25 Hex Bolt
110
3W-04-01A
2
Rear Arm Assy (w/o footpad & pin)
83
X10-032
4
M6 Flat Washer
111
3W-04-19A
2
Front Arm Assy (w/o footpad & pin)