Champion LittleBrute RB30 User manual

RB30 LittleBrute
MAGNETIC DRILL PRE
PART & CHEMATIC
U ER GUIDELINE
AFETY GUIDELINE

INCLUDED WITH EVERY RB30
Carrying case, cutting fluid, wrench 8, hex key 2.5, hex key 4 and safety chain
Ear and eye protection MU T be worn during operation of this equipment. Do NOT
touch the cutter while it is in motion. Always follow the Personal Protection
Equipment (PPE) recommendations while operating this tool.
This machine is designed specifically for drilling holes in steel using annular cutters.
We recommend Champion RotoBrute annular cutters. Please consult your Champion
authorized distributor for a complete range of sizes.
DO NOT modify and / or use your RotoBrute magnetic drill press for any application
other than for which it is intended.
AFETY
Be sure to read and follow these important safety instructions:
When using your RB30 LittleBrute, be sure to follow these important safety precautions:
1. Before operating the machine, check supply voltage and general conditions, i.e. cable/cord
damage. A machine with damaged cable must be returned or repaired prior to use.
2. Always use the safety chain in all drilling applications.
4. Since cutting tools can shatter, eye and head protection should be worn at all times.
5. After use, clean machine and cutters and keep in the case provided.
6. Store when not in use, in a dry environment.
7. Always provide a method of catching slug, where the ejected slug may cause injury (slug
ejects at end of cut).
8. Should the cutter jam in the work-piece, stop the machine immediately. Isolate the
machine at the main supply. Loosen the cutter. Do not attempt to free cutter by starting and
stopping the motor.
Electrical afety
1. Grounded tools must be plugged into an outlet properly installed and grounded in
accordance with all codes and ordinances. Never remove the grounding prong or modify the
plug in any way.
2. Do not use any adapter plugs. Check with a qualified electrician if you are in doubt as to
whether the outlet is properly grounded. If the tools should electrically malfunction or break-
down, grounding provides a low resistance path to carry electricity away from the user.
3. Never use the cord to carry the tools or pull the plug from an outlet. Replace damaged
cords immediately.
4. When operating a power tool outside, use an outdoor extension cord marked “W-A” or
“W”. These cords are rated for outdoor use and reduce the risk of electric shock. inimal
gauge external cord should be 12/3.
5. Use the RB30 with 110 A/C voltage only. Not for use with generators, welders or any DC
power source. Do not use on any surface where welding is taking place.
Personal afety
Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use tool while tired or under the influence of drugs, alcohol, or medication.
Do not wear loose clothing or jewelry. Avoid accidental starting. Be sure switch is off before
plugging in. Carrying tools with your finger on the switch or plugging in tools that have the
switch on, invite accidents.
Remove adjusting keys before turning the tool on.
Do not overreach. Keep proper footing and balance at all times.
Safety equipment (eye protection, dust mask, nonskid safety shoes, hard hat, hearing
protection, non-skid shoes) should always be worn.
RB30
IMPORTANT
Please read these operating and safety instructions carefully and completely. For your own safety - before using this equipment check that the voltage
is correct and that all handles and parts are firmly secured. If you are uncertain about any aspect of using this equipment, contact your distributor.
PLEA E KEEP THE E IN TRUCTION
COMPONENT & AFETY
2
LittleBrute
22.4LB
1-3/16Ó
11-1/4Ó
3300LB
390
7-3/4Ó
6-1/2Ó
Weight agnetic
Strength
650
No Load otor Speed
RP
Full Load otor Speed
RP Depth
of Cut Height
of achine
Length
of achine
achine
Width
Tool Use and Care
Use clamps or other practical ways to secure and support the work-piece to a stable
platform.
Do not force tool.
Disconnect the plug from the power source before making any adjustments, changing
accessories, or storing the tool.
Store idle tools out of reach of children and other untrained persons.
aintain tools with care. Keep cutting tools sharp and clean.
Check for misalignment or binding of moving parts, breakage of parts and any other condi-
tion that may affect the tool’s operation. If damaged, have the tool serviced before using.
ervice
Tool service must be performed only by qualified personnel.
When servicing a tool, use only original replacement parts.
Use of unauthorized parts will void the warranty.
Use of unauthorized parts or failure to follow maintenance instructions may create a risk of
electric shock or injury.
Magnetic Drill afety
The drill’s magnetic adhesion depends on the thickness of the work-piece. 7/16” is the
minimum recommended thickness for safe operation. Keep the magnet clean of metal
chips and other dirt and debris. These will seriously reduce the magnetic adhesion. The
drill must be operated on its own electrical outlet. Always use the supplied safety chain.
An electrical overload can result in loss of adhesion.
CAUTION: The slug ejects at end of cut and is very hot.
WARNING: Do not attempt to drill a work-piece, which is thicker than the maximum cutting
depth of the cutter being used. Never exceed 1-3/8” cutter diameter.
Maintenance and Troubleshooting
Keep the drill press and the cord clean. In case of electrical or mechanical malfunction,
immediately switch off the tool and disconnect the plug. Excessive sparking generally
indicates the presence of dirt in the motor or worn out carbon brushes. Periodically check
brushes for wear and replace when they reach 1/4”.
For all other service and maintenance, please contact a Champion® authorized service
center.
afety Chain
The safety chain must always be used.
Loop the chain through the slot above the magnet and around the workpiece. Push on the
spring buckle and thread the loose end of the strap through the loop and pull tight. Push on
the spring buckle to release chain.
4”
agnet
Width

RB30 OPERATING IN TRUCTION
Mounting Annular Cutters
1. Place a pilot pin in the cutter at the shank end. Insert the cutter into the special
arbor.
2. Whenever mounting or removing cutters, always unplug the machine.
3. Lower the arbor.
4. Push up on the quick-release collar. Insert the cutter with pilot pin and turn until
the flat meets the locking pin. When the flat meets the locking pin, the collar will
snap down. Double check to ensure that it is fully locked.
6. Position the machine on a clean, dry, ferrous surface at least 7/16” thick. Switch
on the magnet.
7. Apply BruteLube wax at all times to annular cutters
to enhance the quality of cut and prolong the cutting
tool life.
8. Switch on the drill. Always proceed with caution at
the start of drilling operations.
When using RotoBrute annular cutters apply pressure
gradually at first until a depth of 1/8” is reached.
Normal cutting pressure can then be applied.
9. On completion of cut, withdraw the cutter from hole,
switch off the drill, then the magnet. Ensure the
magnet base is clear of chips. Locate the next hole
using the above procedures.
10. To remove the cutter, lower the arbor, push up on the quick-release collar and
remove the cutter.
General Operation
WARNING: Always ensure that the magnet is adhered properly to the workpiece
before beginning drilling.
NOTE: If mounting to a curved surface beam, mount the machine parallel to the
curve in the work piece.
WARNING: Avoid operating at more than 90 degrees from horizontal. When drilling at
such an angle take precautions to prevent cutting
coolant from entering the motor.
BruteLube Wax should be used.
1. First fit tool into arbor and line up with
intended center of cut. Then switch magnet on.
2. Press green motor on button to start motor.
Use the crank handle to feed to work. Always use
very light pressure when beginning the cut and
just as the tool is breaking through.
The crank handle offers tremendous leverage. Therefore do not use too much force.
Allow the cutting tool to determine the pace. With experience, the operator will be
able to determine the best pace to feed to the work. There should be some degree
of audible slowing of the motor but not bogging in the cut. Correct cutting speed
with a properly sharp annular cutter will produce long unbroken chips, which
produce a “bird’s” nest shaped bundle of chips around the cut.
NOTE: Always ensure that the cutting tool is sharp. A dull cutter typically will have
finer and/or choppy shavings.
WARNING: ALWAYS clear chips when there is too much build-up. Excessive chip
build-up could result in a jammed cutter or other hazardous situation.
WARNING: The slug ejects at end of cut and is very hot. Always provide a method of
catching the slug, where the ejected slug may cause injury to people below.
CAUTION: Take extreme caution if attempting to cut half-circles or to stitch drill (drill
overlapping holes) with a tungsten carbide cutter. This may destroy the cutter.
Reversing of Changing the Position of the Handle
The handle is quick-release and adjustable to suit
different operating conditions.
If it is required to mount the handle on the
opposite side or to change its position, push the
Release Button in the center of the handle-hub
and remove. Press the Button and mount on the
opposite side or in the desired position.
L.E.D Work Light
The RB30 is equipped with the L.E.D WORK
LIGHT which is always on whenever the machine
is plugged in. This is useful when working in low
light conditions.
Carbon Brushes
The carbon brushes are a normal wear part and must
be replaced when they reach their wear limit.
Caution: Always replace the brushes as a pair.
To replace:
1. Remove the 4 screws and remove the motor tail
cover.
2. Using pliers rotate the brush spring out of the way
and slide the old carbon brush out of the brush holder.
3. Unscrew the screw to remove the brush lead. The
old carbon brush may now be lifted away.
4. To install a new brush, undertake the reverse of the
removal detailed above.
5. Replace the motor tail cover.
The brush design stops the machine before the
carbon brushes are finished and protects the motor.
In the event of the machine coming to a stop without
obvious reason - then check the brushes immediately.
5
LittleBrute

RB30 ELECTRICAL DIAGRAM
3
LittleBrute

RB30 CHEMATIC
4
INIBRUTE
ELECTRICAL DIAGRAM RB30LittleBrute

P.O.Box 368, Rockville Centre, NY 11571-0368
Tel: [phone] Fax: [phone]
www.championcuttingtool.com
OTHER MODEL AVAILABLE FROM CHAMPION
RB32 MINIBRUTE RB45 MIGHTIBRUTE RB65 MEGABRUTE AC35
No. List/Size Description
INTERNAL CIRCLIP R19
ARBOR WASHER
COOLANT SEAL
SPRING
LOCK PIN
SET SCREW 3
LOCK PIN SPRING
BALL STOP
SPINDLE
RING
COLLAR PIN
QUICK-RELEASE COLLAR
SPRING
SPRING SEAT RING
EXTERNAL CIRCLIP S-35
INTERNAL CIRCLIP R-47
BEARING 6005ZZ
SPINDLE GUIDE
EXTERNAL CIRCLIP S-25 (3)
GEAR CASE
BUSHING 18X23X4
QUILL GEAR
BUSHING 30X36X12
BALL BEARING 608ZZ (3)
BEVEL GEAR 1X46T
PARALLEL KEY 4X4X8
INTER EDIATE GEAR 1.25X9T
SCREW 5X25 (2)
SCREW 5X30 (2)
GEAR COVER
SCREW 5X25 (4)
RB3001
RB3002
RB3003
RB3004
RB3005
RB3006
RB3007
RB3008
RB3009
RB3010
RB3011
RB3012
RB3013
RB3014
RB3015
RB3016
RB3017
RB3018
RB3019
RB3020
RB3021
RB3022
RB3023
RB3024
RB3025
RB3026
RB3027
RB3028
RB3029
RB3030
RB3031
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
No. List/Size Description No. List/Size Description
RB3032
RB3033
RB3034
RB3035
RB3036
RB3037
RB3038
RB3039
RB3040
RB3041
RB3042
RB3043
RB3044
RB3045
RB3046
RB3047
RB3048
RB3049
RB3050
RB3051
RB3052
RB3053
RB3054
RB3055
RB3056
RB3057
RB3058
RB3059
RB3060
RB3061
RB3062
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33
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44
45
46
47
48
49
50
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52
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56
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59
60
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KEY TO RB30 CHEMATIC
BEARING 60012RS
AR ATURE 110V 1X6T
SCREW 5X60 (2)
STATOR
OTOR HOUSING
CARBON BRUSH 7X11 (2)
BRUSH HOLDER (2)
NUT 4 (2)
BRUSH SPRING (2)
SCREW 4X10 (2)
SCREW 4X12 (4)
OTOR TAIL COVER
SCREW 4X25 (2)
CRANK SPINDLE
CRANK BUSHING 28X32X12 (2)
THRUST WASHER 25.5X40X2 (2)
BALL SEAT
CHECK BALL 05
CRANK HUB
SPRING .6X4.1X5.3X4TX8.5L
PLUNGER
PLUNGER GUIDE 4.1X10X4.5
BUTTON
CRANK LEVER
GRIP
SOCKET CAP SCREW 6X30 (2)
SPRING WASHER 6 (3)
LED LA P
FLAT HEAD SCREW 4X6
AGNET BASE 164X80X48
SCREW 4X14 (2)
RB3063
RB3064
RB3065
RB3066
RB3067
RB3068
RB3069
RB3070
RB3071
RB3072
RB3073
RB3074
RB3075
RB3076
RB3077
RB3078
RB3079
RB3080
RB3081
RB3082
RB3083
RB3084
RB3085
RB3086
63
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70
71
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74
75
76
77
78
79
80
81
82
83
84
85
86
CABLE CLIP
CORD AR OR
POWER SUPPLY CABLE - 110v
OTOR NVR SWITCH 110V
AGNET SWITCH
SCREW 4x8 (8)
SWITCH BRACKET
OUNTING PLATE
OVERLOAD UNIT - 110V
SCREW 4X8
SOCKET CAP SCREW 6X16
SCREW 4X16
SUN WASHER 4
WASHER 30X38.5 (2)
SEAL
STRAP (inc. 78-1, 78-2 & 78-3)
SCREW 5x8
SCREW 5X10
FLAT WASHER 10.1X14X1
SAFETY CHAIN
WIRE LEAD-BLACK 18C (2)
WIRE LEAD-YELLOW 18C (2)
O-RING 12X20X4
E-CLIP E3
RB30LittleBrute
All parts are 1 Piece unless
otherwise stated in brackets