Circontrol Post eVolve Series User manual

Installation Manual
Post
eVolve
Series

Post eVolve Series
Installation Manual
COPYRIGHT INFORMATION
This document is copyrighted, 2018 by Circontrol, S.A. All rights are reserved.
Circontrol, S.A. reserves the right to make improvements to the products
described in this manual at any time without notice.
No part of this manual can be reproduced, copied, translated or transmitted in
any form or by any means without the prior written permission of the original
manufacturer. Information provided in this manual is intended to be accurate and
reliable. However, the original manufacturer assumes no responsibility for its
use, or for any infringements upon the rights of third parties that may result from
its use.
All other product names or trademarks are properties of their respective owners.

1 — So, hello!
2 — Before the
installation
3 — Overview
4 — Dimensions
5 — Installation
6 — Technical
Data
7 — Need Help?
Here’s your guide
to install eVolve.
03
05
06
08
12
18
20

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Post eVolve Series Installation Manual
1

03
This manual provides commissioning information about CIRCONTROL
Charge Points, which have been designed and tested to allow electric
vehicle charging, specified in IEC 61851.
This document has different sections such as step-by-step installation
procedure and technical data.
ELECTRIC RISK
Take precautions to make the electrical connection inside the
unit.
Unit must be disconnected from any power source during
commissioning.
ATTENTION!
Indicates that the damage to property can occur if appropiate
precautions are not taken
So, hello!
THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT
SAFETY INFORMATION IN THIS DOCUMENT
• Complies with IEC 61851, Electric vehicle conductive
charging system (IES 61851-1 and IEC 61851-22).
• Complies with IEC 62196, Plugs, socket-outlets, vehicle
couplers and vehicle inlets (IEC 62196-1 and IEC 62196-2).
• Standards: 2014/35/UE, LVD;2014/30/UE, EMC.
• RFID complies with ISO 14443A/B.
• Modem 4G complies with CE/RED

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Post eVolve Series Installation Manual
The charge point is designed for installation in indoor and outdoor areas. For each of
the different conditions of installation, the unit must be installed safely and ensure
adequate protection.
• Charge point must not be installed
in areas where there is potential
risk of explosions.
• Do not install the charge point
where falling objects may damage
the equipment.
• The surface where the charge
point is placed must withstand the
mechanical forces.
• Do not use this unit for anything
other than electric vehicle
charging modes contemplated in
IEC 61851.
• Do not modify this unit. If modified,
CIRCONTROL will reject all
responsibility and the warranty
will be void.
• Comply strictly with electrical
safety regulations according to
your country.
• Do not make repairs or
manipulations with the unit
energised.
• Only trained and qualified
personnel should have access to
low-voltage electrical parts inside
the unit.
• Check the installation annually by
qualified technician.
• Remove from service any item that
has a fault that could be dangerous
for users (broken plugs, caps that
don’t close...).
• Use only Circontrol supplied spare
parts.
• Do not use this product if the
enclosure or the EV connector is
broken, cracked, open, or shows
any other indication of damage.
Refer to TECHNICAL DATA section for more information about environmental
installation conditions.
IMPORTANT SAFETY INSTRUCTIONS
Read carefully all the instructions before starting in or-
der to ensure properly installation of the charge point.
2

05
ELECTRICAL WIRING CONSIDERATIONS
1 — ELECTRICAL PROTECTIONS
Charge point may not include elements of electrical protection.
If this equipment has internal electrical protections, are installed in each socket-
outlet for the protection of the user against an electrical failure, according to the
international standard IEC 61851-1:2017.
In order to guarantee the total protection of the users and the installation (power
supply line included) in front of any electrical hazard, it is mandatory to install a main
circuit breaker (MCB) and a residual current device (RCD) upstream of the charger.
These electrical protections and the rest of the installation have to be aligned with
the local and national rules. The selectivity of the protections has to be guaranteed
at all times.
2 — POWER SUPPLY LINE DIMENSIONING
The dimensioning of the input power supply line of the charge point must be checked
by a qualified electrician. Note that various factors such as cable length between
distribution board and charge point, maximum output current of the charge point
may have influence of the selected cable.
In such cases, increasing the cable cross-section it is required to adapt the
temperature resistance of the power supply line.
3 — MAXIMUM OUTPUT CURRENT
Please refer to the TECHNICAL DATA section to consult the default factory settings
from maximum output current of the charge point.
If the power supply is less than maximum output current and adjustment to a lower
nominal current needs to be performed, please refer to the INSTRUCTION MANUAL.
Depending of the model this value may vary.
Take into consideration this section before start wiring
connections of the charge point.
Before the
installation

06
Post eVolve Series Installation Manual
What’s included:
Charge Master Point Installation
Manual
CirCarLife RFID
eVolve Post Key Foundation Kit
3

07
Overview
11
1
2
3
6
777
8
8
1 — Hat
2 — LED Beacons
3 — Display LCD
4 — RFID Reader
5 — Touch screen TFT 8”
6 — Plugs*
7 — Key lock access
8 — Base
(*) Plugs may vary depending on the model
8
4
4
5
6
6
22
Master Serie Smart Serie Slave & Basic Serie

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Post eVolve Series Installation Manual
446234
1544
1351
113
80
180
Measures in mm
438
288
4

09
50
500 500
x
*
Measures in mm
AMinimum Distances
When installing the unit, respect the minimum distances space for maintenance and
safety reasons.
Please comply accordingly to your country specifications.
The next picture shows how it should be installed.
• Do not install near areas where water or fluids can penetrate into the unit.
• Do not install the unit in unstable terrain.
(*) If Bollard Impact Protector is installed, keep 500 mm as a minimum distance in order
to give enough space to open the frontal door of the charge point for maintance tasks.
Dimensions

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Post eVolve Series Installation Manual
Foundation Kit:
Nuts
DIN 934 M16
Washers
DIN 9021 M16
Templates
Foundation bolts
16x
2x
4x
4x

11
BFoundation
450
250
119
230
320
300
Measures in mm
• Place the foundation bolts into
the template using provided nuts
with the help of a 24mm open-end
wrench.
• Once the kit is assembled, it must
be placed in the ground taking
into consideration the following
measures.
Note: In the event of any doubt about the terrain regarding the installation of this
unit, due to the weight and dimensions, it will be necessary to define a final solution
to install the unit. It must be confirmed by a specific technical project made for an
architectural firm prior to its installation.
220
130
500 300
Front view Side view
400

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Post eVolve Series Installation Manual
5
A
1 2
Opening
1. Use provided key in order to open the unit.
2. Pull outward the Tamper switch* to operate the charge point.
(*) Tamper Switch: The Charge Point has a security switch (antitamper protection) installed that
will avoid any charging session if the doors are opened.
It has three positions.
1. Operative postition: The charge point is closed.
2. Error position: The charge point is opened without supervision.
3. Mantenance position:The charge point is opened under mantenance (Pulling otward the
tamper switch).

13
Installation
BPositioning
1. Remove the template nuts before proceeding.
2. Place the charge point through the four foundation bolts.
Consider that charge point pre-holes of the metal plate
matches with cable glands.
Post eVolve charge point series can be placed at outdoor or indoor areas to charge electric
vehicles. This product series is designed to placed on the ground.

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Post eVolve Series Installation Manual
• Firmly tighten the 4 nuts using a 24mm open-end wrench.
CFixation

15
• It is recommended to install a cable glands (not supplied) in pre-holes position.
• Assembly metal plate using the 4 supplied screws.
DMetal plate
4x

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Post eVolve Series Installation Manual
EWiring
Do not forget to connect the ground cable to the ground terminal
Terminal block maximum cross-section: 35mm2
Type of cable allowed by the terminal block: Aluminium & copper
Make sure all screws are securely tightened at 4...5 Nm
S
Note: The proper earthing system must be TT or TN-S. The ground loop impedance
measurement for the entire installation must be less than 80 ohms; however, it could be even
less if required by national regulations. At least once a year it is recommended to carry out
the verification of the installation grounding by qualified personnel when the terrain is drier.
L1
L2
L3
N
L
N
SINGLE-PHASE CHARGE POINT
• Connect to the 230VAC.
THREE-PHASE CHARGE POINT
• Connect to the 400VAC.
• If the Power Supply is Single-
Phase, connect L1 and N.
• Use provided cable glands in order
to mantain the IP protection
• Use provided cable glands in order
to mantain the IP protection
Al/Cu

17
1 — POWER INPUT
Before proceeding, make sure voltage is present in the terminal blocks.
For Three-Phase models pay special attention to Neutral Cable.
2 — MAINTENANCE MODE
Pull outward the Tamper Switch located in the lower half of the Charge Point.
3 — CAREFUL WITH THE WIRES
Before closing the unit, keep in mind all cables should remain inside.
4 — CHECK THE PLUGS
Plugs should be in good conditions before starting the unit.
5 — ELECTRICAL PROTECTIONS
Rearm all the protections installed on the unit.
6 — CHECK THE BEACON INDICATORS
All beacon indicators should light properly. Here’s the reference:
7 — OPERATION
Check no abnormal noise appears while the unit is charging.
8 — PREVENTIVE MAINTENANCE
It is recommended to perform one preventive maintenance per year.
Verification
PLUG STATE
Available
Charging
Fault
BEACON COLOR
Green
Blue
Red
F

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Post eVolve Series Installation Manual
5
DATA GENERAL SPECIFICATIONS
MECHANICAL
Light beacon RGB Colour indicator
Enclosure rating IP54 / IK10
Enclosure material Aluminium & ABS
Enclosure door Frontal key locked door
Net weight 55Kg
Dimensions (W x H x D) 450 x 1550 x 290 mm
ELECTRICAL
Power supply 1P+N+PE / 3P+N+PE
Input voltage 230VAC+/-10% / 400VAC+/-10%
Frequency 50Hz / 60Hz
ENVIRONMENTAL CONDITIONS
Operating temperature -5ºC to +45ºC
Operating temperature with
Low Temperature Kit* -30ºC to +45ºC
Storage temperature -20ºC to +60ºC
Operating humidity 5% to 95% Non-condensing
PROTECTIONS
Safety protection RCD Type A (30mA) / Type B*
Overcurrent protection MCB (curve C)
Overvoltage protection* Transient surge protector
IEC 61643-1 (Class II)