Circontrol Raption 150 Series User manual

Installation Manual
Raption 150
Series

Raption 150 Series
Installation Manual
COPYRIGHT INFORMATION
This document is copyrighted, 2020 by Circontrol, S.A. All rights are reserved. Circontrol,
S.A. reserves the right to make improvements to the products described in this manual at
any time without notice.
No part of this manual can be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of the original
manufacturer. Information provided in this manual is intended to be accurate and
reliable. However, the original manufacturer assumes no responsibility for its use,
or for any infringements upon the rights of third parties that may result from its use.
All other product names or trademarks are properties of their respective owners.

01
1 — So, Hello! 04
2 — Before the installation 06
A - Important safety instructions 06
B - Electrical wiring considerations 07
C - Important electrical safety instructions 08
D - EVSE Classication 09
E - Storage 10
F - Unloading and handling 11
3 — Dimensions and overview 12
A - Dimensions of dispenser 12
B - Overview of dispenser 13
C - Dimensions of power unit 14
D - Overview of power unit 15
E - Opening 18
F - Placing 20
4 — Installation 26
A - Minimum distances of power unit 26
B - Minimum distances of dispenser 27
Here’s your guide to
install Raption 150

02
Raption 150 Series Installation Manual
C - Foundation kit 28
D - Foundation template for dispensser 29
E - Dispenser template dimensions 30
F - Concrete basement for dispenser 32
G - Foundation template for power unit 35
H - Power unit template dimensions 36
I - Concrete basement for power unit 37
J - Concrete basement dimensions for power unit 38
5 — Wiring 40
A - Power unit 42
B - Dispenser 48
6 — Last steps 56
A - Verication 56
B - How to use and congure 57
7 — Technical data 58
8 — Need help? 62

03

04
Raption 150 Series Installation Manual
This manual provides information for installing the Charge Point, which has been
designed and tested to allow charging electric vehicles, as specied at IEC 61851
standards.
This document has dierent sections describing electrical components inside the
Charge Point and a step-by-step installation procedure.
It is mandatory to follow the basic security information supplied in this manual to
ensure safe and proper installation.
Failure to follow safety instructions may involve personal injury, equipment damage
and danger of death. CIRCONTROL is not responsible for events arising from such
breach.
ELECTRIC RISK
- This symbol indicates a potentially hazardous situation which, if not
avoided may result in a risk of re, serious injury or death.
- The Charge Point must be disconnected from any power source before
performing any maintenance, repair or electrical manipulation inside.
ATTENTION!
- Follow the instructions preceded by this symbol, if not respect them
or perform them correctly, may result in minor or moderate injury to
the user, damage to equipment, damage to facilities or other property.
- Handling the equipment can cause injuries as result of the dimension
and weight. Persons handling the unit must wear safety shoes and
gloves.
1
THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT
SAFETY INFORMATION IN THIS DOCUMENT

05
So, hello!
• Compliant with IEC 61851; Electric vehicle conductive charging
system (IEC 61851-1 and IEC 61851-23).
• Compliant with IEC 62196; Plugs, sockets-outlets, vehicle
connectors and vehicles inlets, Conductive charging of electric
vehicles (IEC 62196-1, IEC 62196-2 and IEC 62196-3).
• Compliant with CHAdeMO certication.
• Meets the CCS specication, DIN 70121
• RFID complies with ISO / IEC14443A / B / MIFARE Classic / DESFire
EV1 / ISO 18092 / ECMA-340 / NFC 13.56MHz
• ISO-15118 Ready

06
Raption 150 Series Installation Manual
The Charge Point is designed for installation at indoor and outdoor areas. For
each of the dierent conditions of installation, the unit must be installed safely
and ensure adequate protection.
• Charge point must not be
installed in areas where there is
potential risk of explosions.
• Do not install the Charge Point
where falling objects may
damage the equipment.
• The surface where the Charge
Point is placed must withstand
the mechanical forces.
• Do not use this unit for anything
other than electric vehicle
charging modes are expected in
IEC 61851-23.
• Do not modify this unit. If
modied, CIRCONTROL will
reject all responsibility and the
warranty will be void.
• Comply strictly with electrical
safety regulations according to
your country.
• Do not make repairs or
manipulations with the unit
energized.
• Only trained and qualied
personnel should have access
to the electrical parts inside the
Charge Point.
• Check the installation annually
by qualied technician. Follow
Service Manual Instructions.
• Remove from service any item
that has a fault that could be
dangerous for users (broken
plugs, caps that don’t close...).
• Use only Circontrol supplied
spare parts.
• Do not use this unit if the
enclosure or the EV connector is
broken, cracked, open, or shows
any other indication of damage.
2
Read carefully all the instructions before starting in
order to ensure properly installation of the charge
point.
AImportant safety instructions

07
1  INPUT POWER SUPPLY
The input power supply line for the Charge Point, must be hardwired from a
distribution board to the Charge Point with an individual dedicated circuit. It
has to be done under electrical safety regulations according to your country.
2  POWER SUPPLY LINE DIMENSIONING
The dimensioning of the input power supply line of the Charge Point must be
checked by a qualied electrician. Note that various factors, such as, cable
length between distribution board and the Charge Point; maximum input
current of the Charge Point; the installation way, may have inuence of the
selected cable. In such cases, increasing the cable cross-section can be
necessary. The installation company will be responsible for dimensioning
the wires cross section and the electrical protections, taking into account the
conditions above.
3  MAXIMUM POWER OUTPUT
Depending on the input power line, you can carry out the charging sessions to
the electric vehicle with dierent power output level, it is possible to limit the
maximum output power by software limitation so as not to exceed the available
input power.
In order to implement this limitation by software, please, refer to the Instruction
Manual.
Note: In the Chapter 4, subsection E, you are going to nd more electrical
instructions so as to implement a secure POWER SUPPLY LINE.
Take into consideration this section before start wiring
connections of the charge point.
Before the installation
BElectrical wiring considerations

08
Raption 150 Series Installation Manual
• Avoid contact with energized
electrical circuits.
• Disconnect the power source before
servicing or repairing electrical
equipment. The only way to be sure.
• Use only tools and equipment with
non-conducting handles when
working on electrical devices.
Easier to check.
• Never use metallic pencils or
rulers, or wear rings or metal
watchbands when working with
electrical equipment. This rule is
very easy to forget, especially when
you are showing some electrical
part pointing with metallic pencil.
• Enclose all electric contacts and
conductors so that no one can
accidentally come into contact.
• When it is necessary to handle
equipment that is plugged in, be
sure hands are dry and, when
possible, wear nonconductive
gloves, protective clothes and
shoes with insulated soles.
• If it is safe to do so, work with only
one hand, keeping the other hand
at your side or in your pocket, away
from all conductive material. This
precaution reduces the likelihood
of accidents that result in current
passing through the chest cavity.
• Never handle electrical equipment
when hands, feet, or body are wet
or perspiring, or when standing on
a wet oor.
Important ELECTRICAL Safety
Read carefully all the instructions before starting in
order to ensure properly handling of electrical parts.
A safe work environment is not enough to control all potential electrical hazards. It is
recommended to be very cautious and work safely. So, the safety rules shown below
could help to control risks of injury or death from workplace hazards.
C
Instructions

09
DEVSE Classication
Classication of the unit according to the IEC 61851-1:2017:
1 — Power supply Input • EV supply equipment connected to
AC supply network
• Permanently connected
2 — Power supply Output • DC EV supply equipment
3 — Environmental conditions • Indoor and outdoor
4 — Access • Equipment for locations with
restricted access and;
• Equipment for locations with non-
restricted access.
5 — Mounting method • Stationary equipment
- Ground mounted; oor mounted
6 — Protection against electric shock • Class II
7 — Charging models • Mode 4

10
Raption 150 Series Installation Manual
Whenever possible, the Charge point must be unloaded in their place
of installation and operation. In case of unloaded to a temporary
location for storage, it is convenient to not remove the packaging
and store them meeting the following minimum requirements:
• Safety: Charge Point must be protected against negative elements such as
heat radiation, direct solar radiation, mechanical damage, organic dissolvent
impacts, etc.
• Temperature: for temperatures below -20 ºC and over +60º C special attention
must be paid to the storage and handling.
• Environment: Charge Point must be stored in a dry and dust-free location. The
distance from a heat source must be 1 m away. Outdoor storage of the unit has
to be avoided.
EStorage
What’s included:
Charge Point
Installation
Manual
CirCarLife RFID
Mifare Card
Acces door Key
Power Unit
Foundation Kit
Dispenser
Foundation Kit
Eyebolt

11
All processes of unloading and handling of the Charge Point must
be executed and monitored by qualied personnel attending to
the signicant weight of the unit, complying with safety rules
and using the appropriate points of support. Important notes:
• The delivery truck only unloads the pallet carrying the Charge Point.
• The delivery truck does not have the lifting facilities to move the Charge
Point to its nal location.
• The placement of the Charge Point to its nal location is the responsibility
of the contractor.
Once the Charge Point is already unloaded from the truck, move it to its nal
location with a fork lift.
FUnloading and handling

12
Raption 150 Series Installation Manual
3
ADimensions of the Dispenser
• Units specied in millimeters:
298
380
470
1867

13
Dimensions
and Overview
BOverview of the Dispenser
(*) Depending of the model, the components can vary.
1
5
4
6
8
7
3
10
9
11
2
12
1 — Cover 2 — Courtesy Lights 3 — Screen 4 — CCS/CHA plug
5 — Emergency button 6 — RFID Reader 7 — Locking handle 8 — Front panel
9 — Antenna 10 — CCS/CHA cables 11 — LED beacons Light 12 — Front Door

14
Raption 150 Series Installation Manual
CDimensions of the Power Unit
• Units specied in millimeters:
2150
800
2100
1000

15
DOverview of the Power Unit
1- Cover 2- Unit air inlet 3- Locking
handle
4- Locking handle 5- Rear door
6- Rear panel 7- Eyebolts 8- Unit air
outlet
9- Front door 10-Front panel
3
7
8
4
1
2
5
10
9
6

16
Raption 150 Series Installation Manual
Power Unit front door
Power input supply: