Circutor RAPTION 160C Series User manual

RAPTION 150C & 160C Series
INSTALLATION GUIDE
(M358A01-03-23C)

RAPTION 150C & 160C
2Installation Guide

RAPTION 150C & 160C
3Installation Guide
Disclaimer
Disclaimer
CIRCUTOR S.A.U. reserves the right to make modifications to the device or the unit specifications set
out in this instruction manual without prior notice.
CIRCUTOR S.A.U. on its web site, supplies its customers with the latest versions of the device speci-
fications and the most updated manuals.
www.circutor.com
Revision log
Date Revision Description
04/22 M358A01-03-22A Initial Version
07/22 M358A01-03-22B Changes in the following sections:
2.F.- 4.E.- 4.G.- 5.
11/22 M358A01-03-22C Changes in the following sections:
4.B.- 4.D.- 4.E.
01/23 M358A01-03-23A Changes in the following sections:
4.E.- 5.
05/23 M358A01-03-23B Changes in the following sections:
3.A.
07/23 M358A01-03-23C Changes in the following sections:
2.B.- 3.B.- 4.B.- 5.A.- 5.C.- 5.D.

RAPTION 150C & 160C
4Installation Guide
Raption 150C & 160C
Installation Guide
COPYRIGHT INFORMATION
This document is copyrighted, 2023 by CIRCUTOR S.A.U.. All rights are reserved. CIRCUTOR S.A.U.
reserves the right to make improvements to the products described in this manual at any time
without notice.
No part of this manual can be reproduced, copied, translated or transmitted in any form or by any
means without the prior written permission of the original manufacturer. Information provided in
this manual is intended to be accurate and reliable. However, the original manufacturer assumes no
responsibility for its use, or for any infringements upon the rights of third parties that may result
from its use.
All other product names or trademarks are properties of their respective owners.
CIRCUTOR reserves the right, in its discretion, to make any amendments, corrections or changes to
this manual and its contents at any time, without obligation to give prior notice.

RAPTION 150C & 160C
5Installation Guide
Contents
Disclaimer.......................................................................................................................................................... 3
Revision log....................................................................................................................................................... 3
Contents ............................................................................................................................................................ 5
1.- So, hello! ......................................................................................................................................................................6
2.- Before the installation .............................................................................................................................................8
A.- Important Safety Instructions............................................................................................................8
B.- Electrical wiring considerations......................................................................................................... 9
C.- Important Electrical Safety Instructions......................................................................................... 10
D.- EVSE Classification.............................................................................................................................. 11
E.- Storage..................................................................................................................................................12
F.- Unloading and handling .....................................................................................................................13
3.- Dimensions and Overview .................................................................................................................................... 14
A.- Dimensions...........................................................................................................................................14
B.- Overview .............................................................................................................................................15
4.- Installation ................................................................................................................................................................ 16
A.- Minimum distances............................................................................................................................ 16
B.- Fixing.....................................................................................................................................................17
C.- Opening................................................................................................................................................26
D.- Placing .................................................................................................................................................28
E.- Wiring ................................................................................................................................................33
F.- Verification ...........................................................................................................................................40
G.- How to use and configure ...............................................................................................................40
H.- Personal Protective Equipment (PPE).............................................................................................41
5.-Technical Data..........................................................................................................................................................42
A.- Raption 150C Standard Model......................................................................................................... 42
B.- Raption 150C 480V~ Model ............................................................................................................. 44
C.- Raption 160C Standard Model .........................................................................................................45
D.- Raption 160C 480V~ Model ............................................................................................................. 47
Need help?.......................................................................................................................................................51
Guarantee.........................................................................................................................................................51

RAPTION 150C & 160C
6Installation Guide
This manual provides information for installing the Charge Point, which has been designed and
tested to allow charging electric vehicles, as specified at IEC 61851 standards.
This document has different sections describing electrical components inside the Charge Point and a
step-by-step installation procedure.
It is mandatory to follow the basic security information supplied in this manual to ensure safe and
proper installation.
Failure to follow safety instructions may involve personal injury, equipment damage and danger of
death. CIRCUTOR is not responsible for events arising from such breach.
THE FOLLOWING SYMBOLS ARE USED FOR IMPORTANT
SAFETY INFORMATION IN THIS DOCUMENT
ELECTRICAL RISK
This symbol indicates a potentially hazardous situation which, if not
avoided may result in a risk of fire, serious injury or death.
The Charge Point must be disconnected from any power source before
performing any maintenance, repair or electrical manipulation inside.
ATTENTION!
Follow the instructions preceded by this symbol, if not respect them
or perform them correctly, may result in minor or moderate injury to
the user, damage to equipment, damage to facilities or other property.
Handling the equipment can cause injuries as result of the dimension
and weight. Persons handling the unit must wear safety shoes and
gloves.
1So, hello!

RAPTION 150C & 160C
7Installation Guide
• Compliant with IEC 61851; Electric vehicle conductive charging system (IEC 61851-
1, IEC 61851-21-2 and IEC 61851-23).
• Compliant with IEC 62196; Plugs, sockets-outlets, vehicle connectors and vehicles
inlets, Conductive charging of electric vehicles (IEC 62196-1 and IEC 62196-3).
• Compliant with CHAdeMO certification.
• Compliant with IEC 61851-24, Digital communication between a DC EV charging
station and an electric vehicle for control of DC charging. Meets the CCS
specification, DIN 70121. ISO 15118 ready.
• Directives: 2014/53/UE, Radio and Telecommunication Terminal equipment;
2014/30/UE, Electromagnetic Compatibility (EMC); 2014/35/UE, Low Voltage
directive.
• RFID complies with ISO 14443A/B, MIFARE Classic/ DESFire EV1/ ISO 18092/
ECMA-340/NFC 13.56MHz
• Meter complies with 2014/32/UE, Measuring Instruments Directive.
• Modem 4G complies with CE/RED
• Compliant with RoHS 2011/65/EU-2017/2102, Restriction of Hazardous
Substances.
1So, hello!

RAPTION 150C & 160C
8Installation Guide
A Important Safety Instructions
Read carefully all the instructions before starting in order to
ensure properly installation of the Charge Point.
The Charge Point is designed for installation in indoor and outdoor areas. For each of the different
conditions of installation, the device must be installed safely and ensure adequate protection.
• Charge Point must not be installed in
areas where there is potential risk of
explosions or any salinity level.
• Comply strictly with electrical safety
regulations according to your
country.
• Charge point must not be installed in industrial
areas with high level of humidity or pollutants.
• Donot make repairsormanipulations
with the device energised.
• Do not install the Charge Point where
falling objects may damage the
equipment.
• Only trained and qualified personnel
should have access to electrical
parts inside the Charge Point.
• The surface where the Charge Point is
placed must withstand the mechanical
forces.
• Check the installation annually by
qualified technician.
• Do not use this device for anything other
than electric vehicle charging modes are
expected in IEC 61851-1.
• Remove from service any item that
has a fault that could be dangerous
for users (broken plugs, caps that
don’t close...).
• Do not modify this device. If modified,
CIRCUTOR will reject all responsibility
and the warranty will be void.
• Use only CIRCUTOR supplied spare
parts.
• Do not use this product if the
enclosure or the EV connector is
broken, cracked, open, or shows any
other indication of damage.
2Before the installation

RAPTION 150C & 160C
9Installation Guide
B Electrical wiring considerations
Take into consideration this section before start wiring con-
nections of the Charge Point.
1. INPUT POWER SUPPLY
The input power supply line for the Charge Point must be hardwired from a dedicated power
transformer or generator and not by LV overhead power lines. It has to be done under electrical
safety regulations according to your country.
2. POWER SUPPLY LINE DIMENSIONING
The dimensioning of the input power supply line of the Charge Point must be checked by a qualified
electrician. Note that various factors such as cable length between distribution board and Charge
Point, maximum input current of the Charge Point may have influence of the selected cable. In
such cases, increasing the cable cross-section can be necessary. The installation company will be
responsible for dimensioning the wires cross section and the electrical protections, taking into
account the conditions above.
4. MAXIMUM OUTPUT POWER
Depending on the input power line, you can carry out the charging sessions to the electric vehicle
with different output power, it is possible to limit the maximum output power by software so as not
to exceed the available input power. In order to implement this limitation by software, refer to the
User Manual.
Note: In Chapter 4, you are going to find more electrical instructions so as to implement a secure
POWER SUPPLY LINE.
2Before the installation

RAPTION 150C & 160C
10 Installation Guide
C Important Electrical Safety Instructions
Read carefully all the instructions before starting in order to
ensure properly handling of electrical parts.
A safe work environment is not enough to control all potential electrical hazards. It is recommended
to be very cautious and work safely. So, the safety rules shown below could help to control risks of
injury or death from workplace hazards.
• Avoid contact with energized electrical
circuits.
• Enclose all electric contacts and
conductors so that no one can
accidentally come into contact.
• Disconnect the power source before
servicing or repairing electrical
equipment.
• When it is necessary to handle
equipment that is plugged in, be sure
hands are dry and, when possible,
wear nonconductive gloves, protective
clothes and shoes with insulated soles.
• Use only tools and equipment with non-
conducting handles when working on
electrical devices.
• Never handle electrical equipment
when hands, feet, or body are wet or
perspiring, or when standing on a wet
floor.
• Never use metallic pencils or rulers, or
wear rings or metal watchbands when
working with electrical equipment.

RAPTION 150C & 160C
11Installation Guide
D EVSE Classification
Classification of the unit according to the IEC 61851-1:2017:
1 — Power supply Input • EV supply equipment connected to AC
supply network
• Permanently connected
2 — Power supply Output • DC EV supply equipment
3 — Environmental conditions • Indoor and outdoor.
4 — Access • Equipment for locations with restricted
access;
• Equipment for locations with non-re-
stricted access.
5 — Mounting method • Stationary equipment
- Ground mounted; floor mounted
6 — Protection against electric shock • Class I
7 — Charging modes • Mode 4

RAPTION 150C & 160C
12 Installation Guide
E Storage
Whenever possible, the Charge point must be unloaded in their place of installation and operation.
In case of unloaded to a temporary location for storage, it is convenient to not remove the packaging
and store them meeting the following minimum requirements:
• Safety: Charge Point must be protected against negative elements such as heat radiation, direct
solar radiation, mechanical damage, organic dissolvent impacts, etc.
• Temperature: For temperatures below-20 ºC and over +60º C special attention must be paid to
the storage and handling.
• Environment: Charge Point must be stored in a dry and dust-free location. The distance from a
heat source must be 1 m away. Outdoor storage of the unit has to be avoided.
What’s included:
Charge Point Eyebolts Acces door Key
Installation guide
Installation Guide Foundation Kit CirCarLife RFID
Mifare Card

RAPTION 150C & 160C
13Installation Guide
F Unloading and handling
All processes of unloading and handling of the Charge Point must be executed and monitored by
qualified personnel attending to the significant weight of the unit, complying with safety rules and
using the appropriate points of support.
Important notes:
• The delivery truck only unloads the pallet carrying the Charge Point.
• The delivery truck does not have the lifting facilities to move the Charge Point to its final location.
• The placement of the Charge Point to its final location is the responsibility of the contractor.
Once the Charge Point is already unloaded from the truck, move it to its final location with a forklift.

RAPTION 150C & 160C
14 Installation Guide
A Dimensions
Units specified in millimetres.
1290
1140
1910
550
610
460
1320 1360
3Dimensions and Overview

RAPTION 150C & 160C
15Installation Guide
B Overview
81
2
3
4
5
6
7
15
14
12
13
11
10
9
16
17
18
19
Description
1Cover 6RFID reader 11 CHAdeMO/CCS B
holder 16 Courtesy light
2CCS light beacon 7Card payment 12 CHAdeMO/CCS B
connector 17 Exit cable
3CCS holder 8Touch screen 13 Power M. air inlet 18 Emergency
button
4CCS A
connector 9Air inlet Unit 14 Decorative rear panel 19 Decorative front panel
5Handle 10
CHAdeMO/
CCS B light
beacon
15 4G Antenna
Note: Depending on the model, the components can vary.
3Dimensions and Overview

RAPTION 150C & 160C
16 Installation Guide
A Minimum distances
When installing the Charge point, respect the minimum distances space for maintenance and safety
reasons.
Please comply accordingly to your country specifications.
The next picture shows how it should be installed.
• Do not install near areas where water or fluids can penetrate into the unit.
• Do not install the Charge Point on unstable terrain.
1000 mm
(1)
50 mm
900 mm
(2)
1000 mm
(1)
Air inlet Air
outlet
(1) Respects the minimum lateral distance to allow proper circulation of air flow. This unit has forced ventilation.
(2) If Bollard Impact Protector is installed, keep 900 mm as a minimum distance in order to give enough space to
open the frontal door of the Charge point for maintenance tasks.
4Installation

RAPTION 150C & 160C
17Installation Guide
B Fixing
The purpose of this chapter is the technical definition and basic requirements for implementing the
base and fixing the Charge Point.
• The unit is adequate for indoor and outdoor installation
• It is shown two different options to install the Charge Point: using the provided foundation kit or
using a non included injection mortar.
1. FOUNDATION KIT
A foundation kit with a mounting template is provided to ensure the distances between the
foundation bolts.
24x
6x
6x
Nuts M16 Washers M16 Foundation rod 435 mm x M16
1x 1x
Template upper part Template lower part
4Installation

RAPTION 150C & 160C
18 Installation Guide
TEMPLATE UPPER PART DIMENSIONS (Units specified in mm.)

RAPTION 150C & 160C
19Installation Guide
TEMPLATE LOWER PART DIMENSIONS (Units specified in mm.)

RAPTION 150C & 160C
20 Installation Guide
• Place the foundation bolts into the template using the provided nuts with the help of a 24mm
open-end wrench. Take into consideration the following measures.
Step 1
Step 2