Claas LEXION 560 MONTANA User manual

LEXION 560 / 550 MONTANA
LEXION 530 / 520 MONTANA
LEXION 560
Operator's Manual

Readandfollowsafetyinstructions!
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1
Introduction
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0299 533.1 - BA LEXION 560 - 520 Montana 1.1.1
Introduction
INTRODUCTION This manual applies to the CLAAS Combine
Harvesters
LEXION 560 / 550 Montana
LEXION 530 / 520 Montana.
It is primarily intended for the machine operator and
contains information on using, setting and operating
the machine.
In general, texts and pictures apply to all machine
models covered by this manual. The information
given applies equally, except where reference is
made to a particular model in captions to the pictures
or in the main text.
Operation and maintenance of important accessories
is also covered by this manual. A separate Operator's
Manual is available for cutterbars.
Please read the instructions which apply to the
appropriate accessories on your machine.
Provided all instructions regarding maintenance and
care of your machine are followed, you can count on
many years of reliable service.
Please have your authorized CLAAS dealer carry out
the recommended regular inspections. The neglecting
of regular maintenance and proper machine operation
lead to reduced performance and loss of time. If proper
operation and careful maintenance is ensured, your
combine harvester, which incorporates latest
harvesting technology, will render you excellent
service.
This Operator’s Manual as well as the manuals listed
below can be ordered from your CLAAS Dealer:
•Threshing Instructions for special crops
•Fitting and Operating Instructions for accessories
CLAAS Service Department
Introduction
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1.1.2 BA LEXION 560 - 520 Montana - 0299 533.1
Introduction
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2
Contents
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0299 533.1 - BA LEXION 560 - 520 Montana 2.1.1
Contents
CONTENTS
1. Introduction
Introduction ............................................................................ 1.1.1
2. Contents
Contents ................................................................................ 2.1.1
3. General information
Road traffic regulations .......................................................... 3.1.1
Important notice ..................................................................... 3.2.1
Identification plate / Serial number ......................................... 3.3.1
Identification plate ............................................................ 3.3.2
Machine serial number .................................................... 3.3.2
Engine serial number
CATERPILLAR C-9 / C-10 ............................. 3.3.2
Engine serial number
CATERPILLAR 3126 B .................................. 3.3.3
Straw chopper identification plate .................................... 3.3.3
Cab serial number ........................................................... 3.3.3
4. Safety Rules
Safety Rules .......................................................................... 4.1.1
Cylinder safety lock ......................................................... 4.1.4
Fire extinguisher .............................................................. 4.1.4
Battery isolating switch .................................................... 4.1.5
Wheel chocks .................................................................. 4.1.5
Positioning the wheel chocks .......................................... 4.1.5
Hydraulic system ............................................................. 4.1.6
Danger of injury due to escaping hydraulic liquid ............ 4.1.6
Accumulators ................................................................... 4.1.7
Relieving the Auto-Contour accumulator ......................... 4.1.7
Relieving the Autopilot accumulator ................................ 4.1.7
Relieving the standard spreader accumulator ................. 4.1.8
Safety decals with pictorials ................................................... 4.2.1
5. Specifications
Conversion factors ................................................................. 5.1.1
CLAAS LEXION 560 / 550 Montana ...................................... 5.2.1
Front attachments – weights and dimensions ................. 5.2.9
CLAAS LEXION 530 / 520 Montana ...................................... 5.3.1
Front attachments – weights and dimensions ................. 5.3.9
Safety features ....................................................................... 5.4.1
6. Prior to operation
Carry out prior to initial operation ........................................... 6.1.1
Cab ........................................................................................ 6.2.1
Cab with automatic climate control .................................. 6.2.1
Automatic climate control ................................................ 6.2.2
Operating and display elements ...................................... 6.2.2
Putting the automatic climate control into operation ........ 6.2.3
Setting the cab temperature ............................................ 6.2.4
Manually setting the evaporator blower speed ................ 6.2.4
Activating ECON operating mode .................................... 6.2.5
Deactivating ECON operating mode ............................... 6.2.5
REHEAT operation
(Dehumidify cab windows) ............................................... 6.2.6
Displaying the outside temperature ................................. 6.2.7
Changing the temperature display to °Fahrenheit ........... 6.2.7
Floor heating ................................................................... 6.2.7
Display of malfunction:
error in thermometer F0 (cab, blue) ................................ 6.2.8
Display of malfunction:
error in thermometer F1 (exhaust, yellow) ...................... 6.2.8
Display of malfunction:
error in thermometer F2 (outside, red) ............................ 6.2.8
Cab with air conditioner
(standard version) ........................................................... 6.2.9
Putting the air conditioning system into operation ......... 6.2.10
Heater ........................................................................... 6.2.12
Floor heating ................................................................. 6.2.12
Reheat system
(Steamed up windows) .................................................. 6.2.12
Malfunction, possible cause or remedy –
air conditioner system ................................................... 6.2.13
Cooling box ................................................................... 6.2.15
Cooling unit
(option) .......................................................................... 6.2.15
Cooling bag
(option) .......................................................................... 6.2.15
Ice bucket
(option) .......................................................................... 6.2.15
Windscreen washer ....................................................... 6.2.16
Crop inspection ............................................................. 6.2.16
Opening and closing the cab roof ................................. 6.2.16
Operator's platform ................................................................ 6.3.1
Operator’s platform overview .......................................... 6.3.1
Control console ............................................................... 6.3.3
Monitor
(vehicle information display) ............................................ 6.3.4
Monitor
(harvest display) .............................................................. 6.3.5
C-keys ............................................................................. 6.3.6
Rotary switch D ............................................................... 6.3.6
Slope compensation ........................................................ 6.3.7
Slope compensation control box ..................................... 6.3.8
Monitor ............................................................................ 6.3.9
Machine operation ......................................................... 6.3.10
Axle (wheel angle) ......................................................... 6.3.10
Cutterbar ....................................................................... 6.3.10
Axle (wheel angle) and cutterbar .................................. 6.3.11
Menu ............................................................................. 6.3.13
Cutterbar adjustment key pad (yellow) .......................... 6.3.13
Axle adjustment key pad (green) .................................. 6.3.13
Calibration ..................................................................... 6.3.14
Calibrating the inclinometer ........................................... 6.3.14
Calibrating the wheel rams ............................................ 6.3.15
Calibrating the cutting angle .......................................... 6.3.15
Calibrating the cross levelling ....................................... 6.3.15
Calibrating the trunking (feeder housing) ...................... 6.3.16
Setup ............................................................................. 6.3.17
System info ................................................................... 6.3.18
Inclinoinfo ...................................................................... 6.3.18
Steering column ............................................................ 6.3.19
Ignition switch ................................................................ 6.3.19
Contents
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2.1.2 BA LEXION 560 - 520 Montana - 0299 533.1
Contents
Multi-function switch ...................................................... 6.3.20
Vehicle information unit ................................................. 6.3.21
Multi-function handle ...................................................... 6.3.22
Steering column adjustment .......................................... 6.3.23
Adjusting the steering column top .................................. 6.3.23
Steering wheel height adjustment .................................. 6.3.24
Central terminal compartment ....................................... 6.3.24
Fuses ............................................................................. 6.3.26
Relays ............................................................................ 6.3.28
Operator’s seat .............................................................. 6.3.30
Operator's seat, mechanical .......................................... 6.3.30
Operator’s seat “air suspension”
(option) ........................................................................... 6.3.33
Lighting and socket outlets .................................................... 6.4.1
Headlights, worklights, mirrors ......................................... 6.4.1
Sidefinder
(option) ............................................................................. 6.4.6
Pathfinder lighting ............................................................ 6.4.6
Side position lights in case of excess width ..................... 6.4.7
Socket outlets ................................................................ 6.4.11
Access ladder ........................................................................ 6.5.1
Access and ladder extension ........................................... 6.5.1
Front ladder ..................................................................... 6.5.3
Mounting the ladder ......................................................... 6.5.3
Folding the ladder steps .................................................. 6.5.9
Swinging the ladder ......................................................... 6.5.9
Rear ladder .................................................................... 6.5.11
Other uses of the rear ladder ......................................... 6.5.12
Side panels ............................................................................ 6.6.1
Opening and closing the side panels
and the tailgate ................................................................ 6.6.1
Opening the tailgate ......................................................... 6.6.2
Adjusting the gripping height of the side panels .............. 6.6.2
Adjusting the side panel lock ........................................... 6.6.3
Tool cabinet ..................................................................... 6.6.3
Toolbox ............................................................................ 6.6.3
Folding down the tool cabinet .......................................... 6.6.4
Fender / Mud-guards ............................................................. 6.7.1
Installing the fenders / mud-guards ................................. 6.7.1
Rear axles .............................................................................. 6.8.1
Adjustable rear drive axle
(2.60 m – 3.20 m) ............................................................ 6.8.2
Altering the 2.60 m – 3.20 m rear drive axle
from transport to working position .................................... 6.8.2
Adjusting the track width .................................................. 6.8.4
Steering axle
(2.71 m – 3.16 m) ............................................................ 6.8.8
Altering the 2.71 m – 3.16 m rear axle
from transport to working position .................................... 6.8.8
Adjusting the track width .................................................. 6.8.9
Additional weights of rear axle ............................................... 6.9.1
Additional weights of rear axle
LEXION 560 / 550 Montana ............................................. 6.9.1
Additional weights of rear axle
LEXION 530 / 520 Montana ............................................. 6.9.2
Liquid filling for rear axle tyres ......................................... 6.9.3
Installing the rear axle weights ........................................ 6.9.3
Cutterbar hydraulic cylinders ............................................... 6.10.1
Cutterbar hydraulic cylinders ......................................... 6.10.1
Third cutterbar cylinder .................................................. 6.10.1
Grain tank ............................................................................ 6.11.1
Closing the grain tank drain holes ................................. 6.11.1
Driving the combine ............................................................. 6.12.1
Checking the control lights ............................................ 6.12.1
Driving the combine ....................................................... 6.12.1
Engine speed rotary switch ........................................... 6.12.1
Average engine idle speed ............................................ 6.12.2
Starting the engine ........................................................ 6.12.2
Stopping the engine ...................................................... 6.12.3
Gear selection ............................................................... 6.12.3
Manoeuvering ................................................................ 6.12.4
Hydrostatic ground drive ............................................... 6.12.4
Adjusting the stiffness of
ground speed control lever ............................................ 6.12.5
Stopping ........................................................................ 6.12.5
Driving behaviour .......................................................... 6.12.5
Handling with cutterbar trailer ........................................ 6.12.6
Steering ......................................................................... 6.12.6
Brakes ........................................................................... 6.12.6
Foot brake ..................................................................... 6.12.6
Parking brake ................................................................ 6.12.7
Releasing the parking brakes mechanically .................. 6.12.8
Gear shifting – Emergency operation ............................ 6.12.8
Turn gears into “0” (neutral position) ............................. 6.12.8
Towing the machine ...................................................... 6.12.9
Differential lock .............................................................. 6.12.9
Engaging the differential lock ........................................ 6.12.9
Disengaging the differential lock ................................... 6.12.9
CLAAS Autopilot
(Maize picker head) ............................................................. 6.13.1
Putting the CLAAS Autopilot into operation ................... 6.13.1
CLAAS Autopilot
(Grain cutterbar) ............................................................ 6.13.3
Adjusting the directional stability
of the combine harvester ............................................... 6.13.3
Setting the laser sensor in the field ............................... 6.13.5
Rough adjustment ......................................................... 6.13.6
Fine adjustment ............................................................. 6.13.7
Laser sensor (crop edge has moved out
of visible range) ............................................................. 6.13.7
Setting up the right-hand laser sensor
(accessory) .................................................................... 6.13.8
Putting the CLAAS Autopilot into operation ................... 6.13.9
Use in rape with left-hand side cutter .......................... 6.13.10
Malfunction, possible cause or remedy –
Slope compensation ............................................................ 6.14.1
7. Installing and removing the cutterbar
Installing the cutterbar ........................................................... 7.1.1
Tilting the cutterbar from transport position ..................... 7.1.1
Adjusting the hydraulic cylinder
for transverse cutterbar control ....................................... 7.1.2
Machines equipped with Auto Contour ............................ 7.1.2
Locking cutterbars and maize pickers
(Cutterbars without Auto Contour) ................................... 7.1.4
Connecting the universal drive shaft ............................... 7.1.5
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0299 533.1 - BA LEXION 560 - 520 Montana 2.1.3
Contents
Mounting the stands ........................................................ 7.1.6
Removing the cutterbar .......................................................... 7.2.1
Removing the universal coupling ..................................... 7.2.1
Removing the universal drive shaft ................................. 7.2.1
Opening the cutterbar locking .......................................... 7.2.2
Laying down the cutterbar on the ground ........................ 7.2.2
Placing the cutterbar on the cutterbar trailer ................... 7.2.2
8. Operation CEBIS
Contents ................................................................................ 8.1.1
CLAAS on-board information system (CEBIS) ...................... 8.2.1
CEBIS Monitor and rotary switch ........................................... 8.2.3
C-keys ............................................................................. 8.2.3
Rotary switch D ............................................................... 8.2.3
Multifunctional handle M .................................................. 8.2.3
Window sections E
(Harvest display) .............................................................. 8.2.3
Flagging box .................................................................... 8.2.3
Rotary switch D ...................................................................... 8.2.6
Prior-to-initial operation .......................................................... 8.2.7
Vehicle information display .................................................... 8.2.9
Harvest display ...................................................................... 8.2.9
Yield mapping ...................................................................... 8.2.10
Flagging ............................................................................... 8.2.11
GPS ..................................................................................... 8.2.13
Mapping ON/OFF .......................................................... 8.2.13
Mapping monitor ............................................................ 8.2.13
Load GPS data .............................................................. 8.2.13
Presettings reel .................................................................... 8.2.15
Reel horizontal position ................................................. 8.2.15
Reel speed .................................................................... 8.2.15
Reel height .................................................................... 8.2.17
Presettings front attachment ................................................ 8.2.19
Clearance between snapping plates ............................. 8.2.19
Cutterbar table length .................................................... 8.2.19
Cutting height settings (CAC) ........................................ 8.2.21
Cutting height settings for LEXION Montana ................. 8.2.23
Partial width selection .......................................................... 8.2.25
Yield meter ........................................................................... 8.2.26
Componentes ................................................................ 8.2.26
Basic setting and calibration .......................................... 8.2.26
Preparation for yield measurement ............................... 8.2.27
Moisture measurement ON/OFF,
moisture correction, storage moisture ........................... 8.2.27
Quick guide to accurate measuring data ....................... 8.2.27
Yield measurement .............................................................. 8.2.29
Calibration factor ........................................................... 8.2.29
Set zero yield ................................................................. 8.2.29
Test-weighing ................................................................ 8.2.31
Weight measured .......................................................... 8.2.31
Moisture correction ........................................................ 8.2.31
Moisture mesaurement ON/OFF ................................... 8.2.31
Set zero angle ............................................................... 8.2.33
Storage moisture ........................................................... 8.2.33
Display dry yield ............................................................ 8.2.33
Setting combine to type of crop ........................................... 8.2.35
List of threshable crops ................................................. 8.2.35
Load CLAAS adjustments ............................................. 8.2.35
Load own adjustments .................................................. 8.2.37
Save own adjustments .................................................. 8.2.37
Print machine adjustments ............................................ 8.2.37
Display of CLAAS adjustments ..................................... 8.2.37
Display of own adjustments .......................................... 8.2.37
Cleaning by blowing ...................................................... 8.2.39
Recording harvest work ....................................................... 8.2.41
Planned work records ................................................... 8.2.41
Next planned work record ............................................. 8.2.41
Previous planned work record ....................................... 8.2.43
New planned work record ............................................. 8.2.43
Change a planned work record ..................................... 8.2.43
Start / Stop .................................................................... 8.2.45
Completed work records ............................................... 8.2.47
Next or previous completed work record ....................... 8.2.47
Restart a completed work record .................................. 8.2.47
Printer ............................................................................ 8.2.47
Area correction .............................................................. 8.2.47
Daily recorder ................................................................ 8.2.49
Printing daily recordings ................................................ 8.2.49
Clear daily recordings ................................................... 8.2.49
Total recorder ................................................................ 8.2.51
Printing recorder summaries ......................................... 8.2.51
Crop recorder ................................................................ 8.2.51
Copy the chip card ........................................................ 8.2.53
Adjustments ......................................................................... 8.2.55
Cutterbar ....................................................................... 8.2.55
Sensitivity CAC ............................................................. 8.2.55
Cutterbar upper and lower limits ................................... 8.2.57
Partial width proportions ................................................ 8.2.57
Working position ............................................................ 8.2.57
Working width ................................................................ 8.2.59
Auto reel height ............................................................. 8.2.59
Reel end stops .............................................................. 8.2.59
Cutterbar automatics ..................................................... 8.2.61
Cutterbar table length stops .......................................... 8.2.61
Fore & aft reel adjustment stops ................................... 8.2.61
Vario automatics ON/OFF ............................................. 8.2.63
Snapping plate end stops .............................................. 8.2.63
Speeds .......................................................................... 8.2.65
Learning speeds ............................................................ 8.2.65
Learning max. no-load speed ........................................ 8.2.65
Belt slip limit indicator .................................................... 8.2.67
Chaff spreader speed monitor ....................................... 8.2.67
Returns elevator speed monitor .................................... 8.2.67
Tachometer ................................................................... 8.2.69
Calibration run ............................................................... 8.2.69
Impulses/100 ................................................................. 8.2.69
Sensitivity Autopilot ....................................................... 8.2.71
Zero Autopilot front attachment ..................................... 8.2.71
Zero steering ................................................................. 8.2.71
Separation ..................................................................... 8.2.73
Sensor test .................................................................... 8.2.73
Upper and lower sieve end stops .................................. 8.2.73
Upper and lower sieve adjustment ................................ 8.2.75
Returns limit .................................................................. 8.2.75
Set zero returns ............................................................. 8.2.75
CEBIS ........................................................................... 8.2.77

2.1.4 BA LEXION 560 - 520 Montana - 0299 533.1
Contents
Language ....................................................................... 8.2.77
Date/Time ...................................................................... 8.2.79
Display positive/negative ............................................... 8.2.79
Measuring units ............................................................. 8.2.81
Version ........................................................................... 8.2.81
Own display ................................................................... 8.2.83
Maintenance .................................................................. 8.2.85
XXh OK .......................................................................... 8.2.85
XXh service list .............................................................. 8.2.85
Operator’s manual ......................................................... 8.2.87
Basic settings ................................................................. 8.2.87
Guide to adjustments ..................................................... 8.2.89
Problems/Remedies ...................................................... 8.2.89
CEBIS ............................................................................ 8.2.91
Check list ....................................................................... 8.2.91
Safety rules .................................................................... 8.2.91
Code protection ............................................................. 8.2.93
Engine load .......................................................................... 8.2.95
Engine diagnosis ........................................................... 8.2.95
Alarms .................................................................................. 8.2.96
Alerts .................................................................................... 8.2.96
Problems / remedies - yield meter ....................................... 8.2.97
Guide for impulses / 100 m .................................................. 8.2.98
9. Operation – basic machine
Feeder housing ...................................................................... 9.1.1
Feeder chains .................................................................. 9.1.1
Threshing drum door ....................................................... 9.1.2
Front attachment reverser ............................................... 9.1.3
Front attachment floatation springs ................................. 9.1.3
Checking the setting of the floatation springs .................. 9.1.3
Cutting height indicator .................................................... 9.1.5
Spring pressure indicator ................................................. 9.1.5
Blocking the front attachment
floatation springs
(Mechanical lock) ............................................................. 9.1.6
Unlocking the front attachment
floatation springs
(Mechanical lock) ............................................................. 9.1.6
Adjusting the drop rate of the front attachment ................ 9.1.6
Engaging the front attachment
(Switch console) .............................................................. 9.1.7
Disengaging the front attachment
(Switch console) .............................................................. 9.1.8
Front attachment QUICK STOP
(Switch console) .............................................................. 9.1.8
Disengaging the front attachment
(Multi-function handle) ..................................................... 9.1.9
Front attachment QUICK STOP
(Multi-function handle) ..................................................... 9.1.9
Threshing mechanism ............................................................ 9.2.1
Stone trap ........................................................................ 9.2.1
Engaging the threshing mechanism ................................ 9.2.2
Disengaging the threshing mechanism ............................ 9.2.2
Threshing drum ................................................................ 9.2.3
Cleaning the threshing mechanism ................................. 9.2.3
Concave setting ............................................................... 9.2.4
Basic concave setting ...................................................... 9.2.4
Adjusting the concave position sensor .......................... 9.2.10
Threshing drum speed .................................................. 9.2.11
Drum drives ................................................................... 9.2.11
Two-step variable-speed drive ...................................... 9.2.11
Removing and installing the preconcave segments ...... 9.2.12
Concave segment ......................................................... 9.2.13
Removing the concave segment ................................... 9.2.13
Installing the concave segment ..................................... 9.2.14
Disawning ...................................................................... 9.2.15
Unslugging the threshing drum ..................................... 9.2.15
Deflector curtain ............................................................ 9.2.16
Adjusting the deflector curtain ....................................... 9.2.17
Straw walkers ........................................................................ 9.3.1
Straw walkers .................................................................. 9.3.1
Cleaning the straw walkers ............................................. 9.3.1
Warning signal ................................................................. 9.3.2
Multifinger separation system .......................................... 9.3.2
Straw walker risers .......................................................... 9.3.4
Rice risers ....................................................................... 9.3.4
Centre risers .................................................................... 9.3.5
Side risers ....................................................................... 9.3.6
Parallel risers ................................................................... 9.3.7
CCM risers ...................................................................... 9.3.8
Cleaning unit .......................................................................... 9.4.1
Sieve pan ........................................................................ 9.4.1
Preparation floor .............................................................. 9.4.1
Frogmouth sieves ............................................................ 9.4.2
Electric sieve adjustment ................................................. 9.4.2
Removing the sieves ....................................................... 9.4.3
Removing the upper sieves ............................................. 9.4.3
Removing the lower sieves ............................................. 9.4.5
Installing the sieves ......................................................... 9.4.6
Tightening torques of axial mountings
for the upper and lower sieves ........................................ 9.4.6
Sieves – Basic setting ..................................................... 9.4.7
Harvesting without lower sieves ...................................... 9.4.8
Covering the returns pan ................................................. 9.4.8
Cleaning fan .................................................................... 9.4.9
Fan speed adjustment ..................................................... 9.4.9
Under-ventilated cleaning step ........................................ 9.4.9
Adjusting the pre-cleaner deflector .................................. 9.4.9
Wind board .................................................................... 9.4.10
Fan shutters for combining grass seed
and other special crops
(accessory) .................................................................... 9.4.10
Dynamic slope compensation
(3-D cleaning system) ................................................... 9.4.11
Returns .......................................................................... 9.4.12
Inspecting the returns .................................................... 9.4.12
Combine performance monitor ...................................... 9.4.13
Straw walker sensor ...................................................... 9.4.13
Sieve pan sensor ........................................................... 9.4.13
Grain delivery ........................................................................ 9.5.1
Augers and auger troughs ............................................... 9.5.1
Elevators ......................................................................... 9.5.2
Grain tank ........................................................................ 9.5.3
Safety decal (0516 275.1) ............................................... 9.5.3
Grain tank extension ....................................................... 9.5.4
Unloading the grain tank ................................................. 9.5.5

0299 533.1 - BA LEXION 560 - 520 Montana 2.1.5
Contents
Emergency unloading grain tank cover ........................... 9.5.6
Grain tank unloading aid
(accessory) ...................................................................... 9.5.6
Grain tank unloading tube ............................................... 9.5.7
Swinging the grain tank unloading tube out and in .......... 9.5.7
Grain tank unloading tube transport position ................... 9.5.8
Cleaning covers on the grain tank unloading tube .......... 9.5.9
Shear bolt for grain tank unloading .................................. 9.5.9
Engaging and disengaging grain tank unloading ........... 9.5.10
Grain tank access .......................................................... 9.5.10
Automatic chain lubrication – grain tank unloading
(accessory) .................................................................... 9.5.11
Straw chopper ........................................................................ 9.6.1
Straw chopper ................................................................. 9.6.1
Before using the chopper for the first time, check ........... 9.6.1
Straw chopper with standard spreader ............................ 9.6.2
Putting the straw chopper into operation
(Swing standard spreader to chopping position) ............. 9.6.2
Putting the straw chopper out of operation
(Swing standard spreader to swathing position) .............. 9.6.3
Swinging the standard spreader to
cutterbar trailer transport position .................................... 9.6.3
Adjusting the cross blade ................................................ 9.6.4
Adjusting the length of cut ............................................... 9.6.5
Activating the rasp bar
(accessory) ...................................................................... 9.6.6
Adjusting the spreading width
of standard spreader ....................................................... 9.6.6
Adjusting the height of standard spreader ....................... 9.6.7
Adjusting the spreading width centre
of standard spreader ....................................................... 9.6.8
Reducing the chopper speed ........................................... 9.6.9
Chaff spreader / straw spreader ............................................ 9.7.1
Chaff spreader ................................................................. 9.7.1
Adjusting the chaff spreader speed ................................. 9.7.1
Adjusting the spreading width .......................................... 9.7.2
Folding the chaff spreader open ...................................... 9.7.2
Folding the chaff spreader in ........................................... 9.7.4
Chaff spreader feed pan .................................................. 9.7.4
Removing the chaff spreader feed pan ........................... 9.7.4
Installing the chaff spreader feed pan ............................. 9.7.5
Straw spreader ................................................................ 9.7.6
Adjusting the spreading width .......................................... 9.7.6
Fitting the spreader rotors ............................................... 9.7.6
Sieve chart and suggested combine adjustments
LEXION 560 – 520 Montana .................................................. 9.8.1
Sieve chart
LEXION 560 – 520 Montana ........................................... 9.8.1
Suggested combine adjustments
LEXION 560 – 520 Montana ........................................... 9.8.2
Disawner plates ............................................................... 9.8.8
Concave segment ............................................................ 9.8.8
Malfunction, cause and / or remedy – Basic machine ........... 9.9.1
10. Maintenance – basic machine
Important maintenance instructions ..................................... 10.1.1
Important maintenance instructions
and safety rules ............................................................. 10.1.1
Maintenance schedules and lubricants charts .................... 10.2.1
Maintenance schedules ................................................ 10.2.1
Lubricants charts ........................................................... 10.2.4
Hydraulic system ................................................................. 10.3.1
Accumulators ................................................................ 10.3.1
Checking the oil level .................................................... 10.3.1
Changing hydraulic oil ................................................... 10.3.2
Changing the hydraulic oil filter ..................................... 10.3.3
Changing the return flow filters ..................................... 10.3.3
Filling instructions when carrying out
hydraulic oil change
(Sauer 90 R 130 / 90 M 100) ....................... 10.3.4
Bleed hydraulic cylinders
for lateral levelling of cutterbar ...................................... 10.3.4
Gearboxes ........................................................................... 10.4.1
2-speed manual gearbox .............................................. 10.4.1
Checking the oil level .................................................... 10.4.1
Oil change ..................................................................... 10.4.1
Differential and axle support ......................................... 10.4.2
Checking the oil level .................................................... 10.4.2
Oil change ..................................................................... 10.4.2
Wheel pivots .................................................................. 10.4.3
Checking the oil level .................................................... 10.4.3
Oil change ..................................................................... 10.4.3
Final drives
(Planetary gear) ........................................... 10.4.3
Checking the oil level .................................................... 10.4.3
Oil change ..................................................................... 10.4.3
Threshing drum reduction gearbox ............................... 10.4.4
Oil change ..................................................................... 10.4.4
Checking the oil level .................................................... 10.4.4
Transfer gearbox
(Engine) ....................................................... 10.4.5
Checking the oil level .................................................... 10.4.5
Oil change ..................................................................... 10.4.5
Grain tank unloading gearbox ....................................... 10.4.5
Checking the oil level .................................................... 10.4.5
Oil change ..................................................................... 10.4.5
Lubricate ball-bearing slewing rings
of wheel pivots .............................................................. 10.4.6
Ball-bearing slewing rings greasing instructions ........... 10.4.7
Feeder housing ................................................................... 10.5.1
Tension feeder chains ................................................... 10.5.1
Adjusting the sensor for the
cutting angle adjustment ............................................... 10.5.2
Cleaning the suction blower
(accessory) .................................................. 10.5.2
Drive axle ............................................................................ 10.6.1
Adjusting the sensor for the wheel pivots ...................... 10.6.1
Elevator chains .................................................................... 10.7.1
Tensioning the grain elevator chain
(Combines without yield meter) .................... 10.7.1
Tensioning the grain elevator chain
(Combines with yield meter) ......................... 10.7.1
Tensioning the returns elevator chain ........................... 10.7.2
Drive belts / drive chains – basic machine .......................... 10.8.1
General Information ...................................................... 10.8.1
Drive system diagram, left-hand side ............................ 10.8.2

2.1.6 BA LEXION 560 - 520 Montana - 0299 533.1
Contents
Drive belts, drive chains ................................................. 10.8.2
Drive system diagram, right-hand side .......................... 10.8.3
Drive belts, drive chains ................................................. 10.8.3
Front attachment drive 2nd step
(without variable-speed drive) – Tensioning belt (2) ...... 10.8.4
Front attachment drive 3rd step
(with variable-speed drive) – Tensioning belt (3) ........... 10.8.5
Impeller drive – Tensioning belt (5) ............................... 10.8.6
Reel hydraulic pump drive –
Tensioning belt (6) ......................................................... 10.8.7
Front attachment drive 1st step –
Tensioning belt (7)
(without front attachment QUICK STOP) ....................... 10.8.8
Front attachment drive 1st step –
Tensioning belt (7)
(with front attachment QUICK STOP) ............................ 10.8.9
Straw / chaff spreader hydraulic pump drive –
Tensioning belt (8) ....................................................... 10.8.10
Threshing mechanism drive –
Tensioning belt (9) ....................................................... 10.8.11
Grain tank unloading drive 1st step –
Tensioning belt (10) ..................................................... 10.8.12
Grain tank unloading drive 2nd step –
Removing chain (11) .................................................... 10.8.14
Grain tank unloading drive 2nd step –
Installing and adjusting chain (11) ............................... 10.8.15
Straw chopper drive 1st step –
Tensioning belt (12) ..................................................... 10.8.16
Straw chopper drive 2nd and 3rd step –
Tensioning belts (13) and (14) ..................................... 10.8.17
Sieve pan drive 1st step – Tensioning belt (18) ........... 10.8.19
Sieve pan drive 2nd step – Tensioning belt (19) .......... 10.8.20
Sieve pan drive 3rd step – Tensioning belt (20) ........... 10.8.21
Straw walker drive – Tensioning belt (22) .................... 10.8.22
Finger roller drive – Tensioning belt (45) ..................... 10.8.23
Fan drive 1st step – Tensioning belt (46) ..................... 10.8.24
Rotary radiator screen suction blower drive –
Tensioning belt (51) ..................................................... 10.8.25
Threshing drum drive – Tensioning belt (53) ............... 10.8.26
Accelerator drive – Tensioning belt (54) ...................... 10.8.27
Rotary radiator screen drive –
Tensioning belt (57) ..................................................... 10.8.28
Cab / Air conditioner ............................................................ 10.9.1
Cab ................................................................................ 10.9.1
Cleaning the filters ......................................................... 10.9.1
Cleaning the units located in the cab roof ...................... 10.9.1
Cleaning the cab screens .............................................. 10.9.2
Air conditioner ................................................................ 10.9.3
Cleaning the condenser ................................................. 10.9.3
Checking refrigerant level .............................................. 10.9.3
Replacing the filter receiver drier ................................... 10.9.4
Required refrigerant quantity – refrigerant R 134 a ....... 10.9.4
Oil for the compressor ................................................... 10.9.4
Maintenance work before the harvest ............................ 10.9.5
Fire extinguisher ................................................................ 10.10.1
Compressed air system
(accessory) ........................................................................ 10.11.1
Compressed air connections ....................................... 10.11.2
Compressed-air gun and woven hose ......................... 10.11.2
Draining the accumulator ............................................ 10.11.3
Pressure controller ...................................................... 10.11.3
Checking the safety valve ........................................... 10.11.4
Straw chopper ................................................................... 10.12.1
Replacing the free-swinging knives for grain ............... 10.12.1
Removing the straw guide plate .................................. 10.12.1
Removing the free-swinging knives for grain .............. 10.12.3
Bolting down the free-swinging knives for grain .......... 10.12.3
Installing the straw guide plate .................................... 10.12.5
Replacing the stationary knives ................................... 10.12.6
Winter storage instructions for combines .......................... 10.13.1
11. Maintenance – engine
Important maintenance instructions ..................................... 11.1.1
Important maintenance instructions
and safety rules ............................................................ 11.1.1
Maintenance schedules and lubricants charts ..................... 11.2.1
Maintenance schedule .................................................. 11.2.1
Lubricants chart ............................................................. 11.2.2
Engine maintenance ............................................................ 11.3.1
Engine overview ............................................................ 11.3.1
Fuel system / engine oil ....................................................... 11.4.1
Fuel system ................................................................... 11.4.1
Fuel tank ........................................................................ 11.4.1
Fuel shut-off tap ............................................................ 11.4.1
Water separator / fuel pre-filter
(Standard equipment – small version) ........................... 11.4.2
Water separator / fuel pre-filter
(accessory, replaces fuel pre-filter Fig. 4) ..................... 11.4.3
Fuel filter ........................................................................ 11.4.4
Replacing the filter cartridge .......................................... 11.4.4
Bleed fuel system .......................................................... 11.4.5
Engine oil level check .................................................... 11.4.5
Engine oil change .......................................................... 11.4.5
Draining used oil ............................................................ 11.4.6
Oil filter .......................................................................... 11.4.7
Topping up engine oil .................................................... 11.4.8
Cooling system .................................................................... 11.5.1
Coolant .......................................................................... 11.5.1
Water drain plugs on the engine block .......................... 11.5.1
Radiator ......................................................................... 11.5.2
Filling the cooling system with coolant .......................... 11.5.3
Overpressure ................................................................. 11.5.3
Frost protection / corrosion protection ........................... 11.5.3
Warning sign ................................................................. 11.5.3
Coolant temperature ...................................................... 11.5.4
Stopping the engine when overheated .......................... 11.5.4
Rotary chaff screen ....................................................... 11.5.5
Cleaning the radiator ..................................................... 11.5.7
Dry-type air cleaner ............................................................. 11.6.1
Warning device .............................................................. 11.6.2
Cleaning the air filter intake screen ............................... 11.6.2
Cleaning the air filter with plastic housing ..................... 11.6.3
Removing the air filter main cartridge ............................ 11.6.3
Cleaning the air filter main cartridge .............................. 11.6.4
Installing the air filter main cartridge .............................. 11.6.4
Cleaning the air filter with metal housing ....................... 11.6.5
Removing the air filter main cartridge ............................ 11.6.5

0299 533.1 - BA LEXION 560 - 520 Montana 2.1.7
Contents
Cleaning the air filter main cartridge .............................. 11.6.6
Installing the air filter main cartridge .............................. 11.6.7
Safety filter cartridge ...................................................... 11.6.7
Removing and installing safety cartridge
(plastic housing) ............................................................ 11.6.8
Removing and installing safety cartridge
(metal housing) .............................................................. 11.6.9
Alternator ............................................................................. 11.7.1
Cleaning the alternator .................................................. 11.7.1
Electric system ..................................................................... 11.8.1
Battery ........................................................................... 11.8.1
Alternator ....................................................................... 11.8.2
Engine problems, cause and / or remedy ............................ 11.9.1
Engine winter storage ........................................................ 11.10.1
Engine preservation ..................................................... 11.10.1
12. Lubrication chart
Lubricants and lubrication instructions ................................. 12.1.1
13. Index
Index .................................................................................... 13.1.1

2.1.8 BA LEXION 560 - 520 Montana - 0299 533.1
Contents

3
General information

0299 533.1 - BA LEXION 560 - 520 Montana 3.1.1
General information
ROAD TRAFFIC REGULATIONS
In addition to his driving licence, the operator must
always carry the copy of the vehicle type approval
registration issued by the Kraftfahrt-Bundesamt
(the Federal Motor Vehicle Executive). A warning
triangle and, on machines over 4 t permissible total
weight, at least one wheel chock must always be
carried on the combine.
When driving on public roads with the combine
harvester comply with all the requirements stated
under letter C in the copy of the vehicle type
approval registration (§ 18 Section 5 StVZO)
issued by the Kraftfahrt-Bundesamt (the Federal
Motor Vehicle Executive).
On machines with excess width (width over the
tyres), a vehicle type approval registration for
individual vehicles (single expert opinion) and a
special approval in accordance with § 70, Section 1,
clauses 1 and 2 of the StVZO must be carried
instead of the General Operating Permit. Further-
more, all the requirements stated in the vehicle type
approval registration for individual vehicles and in
the special approval must be observed. The issue
of a special approval differs from country to country.
The excess width must be marked in accordance
with the regulations for the marking of road vehicles
with excess width. (two marker boards at the front
and back, protective bar, two amber flashing
warning beacons)
If any part(s) of the combine harvester is/are sub-
sequently modified whose condition is/are pre-
scribed or the operation of which (after being
modified) could represent a hazard to other road
users, then the vehicle type approval registration
shall no longer be valid and application must be
made for a new vehicle type approval registration.
In this case the machine must be presented to the
motor vehicle safety inspection authority responsi-
ble (TÜV) in order to obtain an expert opinion certifi-
cate (§ 19 section 2 StVZO).
If you are in any doubt as to whether this situation
applies in your case, please contact us as
manufacturers.
If a transport vehicle for front end attachments is
towed behind the combine harvester then the cable
for the lighting system must be connected and the
good condition of the lighting system assured.
If the combine is equipped with a maize picker head
or folding cutterbar, the regulations and require-
ments of the machine's General Operating Permit
must be observed, in particular the requirements
concerning ballast weights and tyres.
Registration
As a self propelled working machine with a
maximum speed of up to 20 km/h, the combine
is not subject to registration and does not need to
have licence plates fitted. The machine must be
clearly and indelibly marked on the left-hand side
with the Christian name and surname of the owner
and his address.
The towing of trailers in the trailer hitch when
driving on public roads is not permitted.
Road traffic regulations may vary between
countries. In case of discrepancies between the
instructions provided by the manufacturer and the
traffic regulations of the relevant countries, the
traffic regulations of the countries concerned apply.
General information

3.1.2 BA LEXION 560 - 520 Montana - 0299 533.1
General information