Clarke DEVIL 6025 Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
LS0615
22KW ELECTRIC FAN HEATER
MODEL NO: DEVIL 6025
PART NO: 6925430

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INTRODUCTION
Thank you for purchasing this CLARKE product.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the
obligation to deal with the WEEE in accordance with the WEEE
regulations in relation to the treatment, recycling & recovery and
environmentally sound disposal of the WEEE.
In effect, this means that this product must not be disposed of with general
household waste. It must be disposed of according to the laws governing
Waste Electrical and Electronic Equipment (WEEE) at a recognised disposal
facility.

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SAFETY SYMBOLS
The following symbols appear on the unit.
SAFETY RULES
Make sure that you read, understand and comply with the following.
ELECTRICAL SAFETY
• Regularly inspect the power cable / plugs and all electrical connections
for signs of damage/looseness. Do not use the heater it the power cable
is damaged.
• Minimise the risk of electric shock by installing a RCCB (Residual Current
Circuit Breaker) and a suitable 3-phase isolator into the main distribution
board.
• Make sure that the voltage on the rating plate is the same as the
voltage of the power supply. If in doubt, consult a qualified electrician.
• Do not abuse the electrical cable. Never use the cable for pulling or
unplugging the heater.
• Keep the cable away from sources of heat, oil, sharp edges or moving
parts. Damaged or tangled cables increase the risk of electric shock.
• Do not use extension cables with this heater.
Hot
Surface,
Do Not
Touch
Do Not
Cover
High
Voltage
WARNING: THIS HEATER MUST BE FITTED WITH A SUITABLE SUPPLY CABLE
AND PLUG (NOT SUPPLIED).
WARNING: THIS HEATER MUST BE EARTHED

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MAINTENANCE.
• Check that the heater is in good working order. Take immediate action
to repair or replace damaged parts.
• Do not allow the heating elements to become covered with dust which
could become a fire hazard. If used in a dusty workplace it should be
cleaned as described under Cleaning and Maintenance.
• Use recommended parts only. Unapproved parts may be dangerous
and will invalidate the warranty.
• DO NOT attempt to repair a damaged heater, contact the Clarke
service department.
POSITIONING
• Heater is designed for indoor use only.
• DO NOT place the heater close to a bath, wash basin, shower, swimming
pool or any other water-filled area or wet surface. DO NOT place the
heater up against any surface such as a wall, door or furniture etc.
• DO NOT place the heater immediately below any electrical outlet.
• NEVER place the heater near combustible materials such as curtains,
furniture etc. Allow at least 2 metre clearance.
• DO NOT place the heater on a raised surface or anywhere where it
could topple over
• Take care to ensure that the grille cannot be blocked by curtains or
other fabrics.
• Do not operate fan heaters in explosive atmospheres such as in the
presence of flammable liquids, gases or dust such as in a paint spray
booth or any explosive environment. Electric motors create sparks which
may ignite dust or fumes.
WARNING: DISCONNECT THE HEATER FROM THE POWER SUPPLY, BEFORE
PERFORMING ANY MAINTENANCE. SERVICING MUST ONLY BE CARRIED
OUT BY THE CLARKE SERVICE DEPARTMENT.
WARNING: DO NOT USE THE HEATER NEAR FLAMMABLE MATERIAL,
LIQUIDS, SOLIDS, GASES OR COMPRESSED GAS CYLINDERS ETC.

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COMMON SENSE
• DO NOT operate the heater when you are tired or under the influence of
alcohol, drugs or intoxicating medication.
• DO NOT stand on the heater.
• DO NOT use the heater with wet hands or when there is water on the
power cable.
• Turn the heater off when not in use and keep it in a safe, dry, childproof
location.
• The heater is designed to heat enclosed areas larger than 4m3, such as
workshops and other industrial areas. Do not use the heater for any other
function. It is not suitable for drying clothes or laundry.
• Young children must be kept away unless continuously supervised.
OPERATION
• The heater must only be used by people who have read these
instructions and have been trained in its use.
• DO NOT obstruct the air inlet and outlet sections of the heater.
• DO NOT cover the heater.
• DO NOT touch the heater casing or grille when first switched off, as these
will be very hot and will take time to cool.
• DO NOT get the heater wet or use in areas of high condensation.
• DO NOT allow the power lead to touch hot surfaces.
• DO NOT connect other appliances to the same mains socket as the
heater.
• Only use the heater in an level position.
• Do not use this heater with a programmable timer used to switch it on
automatically.
SERVICE & REPAIRS
• Have your appliance repaired by a qualified person using identical
replacement parts. This will ensure that the safety of the appliance is
maintained.

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ELECTRICAL CONNECTIONS
This machine MUST be connected to a 400 Volt, 3 phase 50Hz supply through a
suitably rated isolator switch. It cannot be operated from a single phase
supply.
The user should purchase a suitable
connecting lead as shown in the
diagram, which is compatible with
the appliance socket.
The unit requires 5 pins including a
master earth pin, and is suitable for
AC 380/415v, 50/60Hz with a
capacity of 32A and rated IP44 (or
better) it should also have a cross
sectional area of 6mm2and comply
with EN60309.
A length of 2-3 metres is recommended as giving mobility to the appliance but
without becoming a trip hazard.
The plug incorporates a hood which will secure the cable in position when
engaged with the appliance.
If in any doubt, consult a qualified electrician. DO NOT attempt any electrical
repairs yourself.
WARNING: THE INSTALLATION OF THIS APPLIANCE SHOULD BE CARRIED
OUT BY A COMPETENT ELECTRICIAN AND BE IN ACCORDANCE WITH THE
CURRENT IEE WIRING REGULATIONS (BS7671-2:2008).

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OPERATION
1. Put the heater in a level position on a flat surface and at a safe distance
from flammable materials. Keep a minimum of 2m clearance all round.
2. Connect the heater to a suitable
power supply.
3. Set the thermostat control to the
maximum setting (fully clockwise).
4. Set the mode selector to one of
the 3 settings:
• The heater will take up to three minutes to reach optimum temperature.
5. Once the room reaches the required temperature, turn the thermostat
control slowly counter-clockwise until the thermostat clicks, leave the
control in this position.
WARNING: DO NOT USE THIS HEATER IN SMALL ROOMS WHEN THEY ARE
OCCUPIED BY PERSONS NOT CAPABLE OF LEAVING THE ROOM ON THEIR
OWN, UNLESS CONSTANT SUPERVISION IS PROVIDED.
CAUTION: SOME PARTS OF THIS PRODUCT CAN BECOME VERY HOT AND
CAUSE BURNS. PARTICULAR ATTENTION HAS TO BE GIVEN WHERE
CHILDREN AND VULNERABLE PEOPLE ARE PRESENT.
Off
Fan Only
Heat Setting 1
Heat Setting 2

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• The room temperature will be maintained at this setting. The heater will
continue to operate until the power switch is turned to the OFF position.
6. For fan only operation, turn the power switch to the fan only setting and set
the thermostat to its minimum setting.
7. Turn the heater off by turning the power switch to “0”,
• Do not remove the plug from the mains supply. The fan will continue to
run for several minutes to lower the temperature of the case and
elements. Once the fan stops you can safely remove the plug from the
power supply.
8. When not in use, disconnect the heater from the mains supply. Store it in a
safe, dry, childproof location.
SAFETY SYSTEMS
THERMOSTATIC PROTECTION
The Devil 6025 has a thermal cut out to prevent the unit from overheating.
The thermal cutout may also operate
if the heater is shut down without
allowing to cool sufficiently. If
subsequently, the heater fails to start,
use a suitable tool to press the RESET
button and try again.
ician. DO NOT attempt any electrical
repairs yourself.

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MAINTENANCE
• Clean the heater with a soft damp cloth, Do not use solvents or
abrasives.
• Make sure that the heater grill is not blocked.
• No other maintenance is required, should you discover any problem
with the heater, return it to the Clarke service department for repair.
WARNING: ALWAYS DISCONNECT FROM THE POWER SUPPLY AND ALLOW
THE HEATER IT TO COOL DOWN BEFORE PERFORMING ANY
MAINTENANCE TASKS.

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SPECIFICATIONS
Operating Voltage and Frequency: (V/ Hz/Phs) 400 V / 50Hz / 3 Phase
Operating Temperature: (Min./Max) (°C): 0-40°C
Heat Output: (kW): 22 kW
Air Output: (m3/h) 2200m3/h
Safety Device: Thermal cut-out
Duty Cycle Classification: Continuous duty
Electrical Insulation Class I
Product: Depth x Width x Height 362 x 586 x 615 mm
Product Weight 23.8 kg

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TROUBLE SHOOTING
Problem Possible Cause Remedy
Heater does
not
operate,
although
plugged in
with the
switch and
thermostat
switched on.
Plug is loose/bad
connection.
Pull the plug out & check all connections
(cable/plug and socket).
Fuse blown or
circuit breaker
trips.
Replace if necessary and investigate
cause. If fuse blows repeatedly, consult
your Clarke dealer.
No power at
socket outlet
Insert the plug in a suitable socket
Heating
element
glowing hot.
Input voltage too
high.
Use a power supply in accordance with the
rating on the label.
Air inlet grille is
blocked
Ensure the heater is kept away from any
objects which could cover the air inlet or
be drawn into it.
The unit has
failed to heat
up so only the
air fan has
operated.
Control switch not
set at a
“HEATING” level.
Turn switch to a heating level.
Thermostat has
tripped.
Turn the thermostat and listen. If there is no
CLICK and the thermostat is not damaged,
the heater will automatically switch ON
when it has cooled down.
Abnormal
noise.
Heater is not level. Stand heater on a level surface

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PARTS DIAGRAM

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PARTS LIST
Part number = (CXDEV6025 + the number of the part)
1 Top Panel 18 Right Side Panel
2 5-pin Socket 19 Right Frame Handle
3 Plastic Plug 20 Spacer
4 Angle Bracket 21 Base Pad
5 Motor Capacitor. 22 Heat Shield
6 Securing Holder 23 Motor And Fan
7 Wires Connector 24 Heater Bracket
8 Ac Contactor 25 Control Knob
9 Left Frame Handle 26 Heater Retainer
10 Left Side Panel 27 Front Panel
11 Speed Controller 28 Front Grille
12 Chassis Panel 29 Supporting Bar
13 Temperature Controller 30 Heating Elements
14 Contactor Holder 31 Base Panel
15 Bush 32 Securing Rings For Motor
16 Rear Panel 33 Screws
17 Temperature Probe Bush

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DECLARATION OF CONFORMITY

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OTHER HEATERS IN THE CLARKE RANGE