Clarke CTJ2000LP Instruction Manual

OPERATING & MAINTENANCE
INSTRUCTIONS GC01/12
2TONNE TROLLEY JACK
PART NO: 7623065
Model No: CTJ2000LP

2
Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]
INTRODUCTION
Thank you for purchasing this CLARKE Trolley Jack.
Before attempting to use this product, please read this manual throughout
and follow the instructions carefully. Thoroughly familiarise yourself with this
product & its operation in order to ensure the safety of yourself and others
around you. In doing so, you can look forward to the product giving you
long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase. This guarantee is invalid if the product is found
to have been abused or tampered with in any way, or not used for it’s
intended purpose.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect
your statutory rights.
SPECIFICATION
Please note that details and specifications contained herein, are correct at
the time of going to print. However, CLARKE International reserve the right to
change specifications at any time without prior notice.
erutaeF noitacificepS
rebmuNtraP5603267
thgieWgk9.01
)HxWxL(snoisnemiDeldnahtuohtiwmm031x512x825
daoLdetaRennot2
elddaSfothgieHniMmm08
xaMelddaSfothgieHmm033
yticapaClIOlm501
thgieHxaMotniMmorfsekortSfooN43
ekortSrepdesiaRecnatsiD)egareva(mm3.
7

3
Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]
GENERAL SAFETY PRECAUTIONS
GENERAL
1. ALWAYS read and ensure you fully understand the following precautions
and the hazards associated with this product. Do not allow anyone who
has not read these instructions to use the jack.
2. Only use this jack for its intended purpose.
3. NEVER carry out any modifications to this product. If experiencing difficulty
of any kind consult your local dealer.
WORK AREA
1. NEVER use the jack on sloping surfaces, only on level ground. The jack
may move away slightly as soon as it lifts the tyre from the ground.
2. DO NOT start the vehicle engine with the jack in use.
3. This jack is for lifting ONLY. DO NOT move a load using the jack as a dolly.
4. Ensure the load is taken by the full saddle and that the point of lift on the
load is of sufficient strength to support the full load adequately.
5. Never allow children or bystanders in the area while the jack is in use.
6. NEVER work underneath a vehicle supported only by this product. If
working under a vehicle, always use stands designed for the purpose.
7. Ensure the jack is on a firm solid base and that there is no likelihood of it
slipping when under load.
8. Ensure that all personnel are well clear of a load being raised or lowered.
SERVICING & REPAIRS
1. Check the jack for damage before use and do not use if damaged. If in
doubt, DO NOT use. Consult your local dealer.
2. ALWAYS use spare parts supplied by Clarke International. Using non-
standard parts could be extremely dangerous.
3. Ensure the jack is properly maintained at all times and that no damage is
allowed to weaken any part of it. Do not use if an oil leak is apparent.
4. When necessary, have your jack serviced or repaired by a qualified
technician using identical replacement parts. This will ensure that the
safety of the jack is maintained.
5. NEVER exceed the rated load or use the jack if it has been subjected to
excess load (over 2 tonne). The jack should be removed from service
immediately and fully inspected by qualified personnel and passed as
serviceable before further use.
Please keep these instructions in a safe place for future reference.

4
Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]
OPERATION
Before use, visually inspect the jack for oil leaks or any other sign of damage.
Should any be apparent, have the jack inspected and repaired by a
qualified technician before use.
WARNING! NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY A
JACK. THIS IS A HIGHLY DANGEROUS PRACTICE. THE VEHICLE MUST BE
SUPPORTED ON AXLE STANDS, OR SUITABLE SUPPORTS, BENEATH THE
JACKING/SUPPORT POINTS RECOMMENDED BY THE VEHICLE
MANUFACTURER. THERE SHOULD BE NO LOAD ON THE JACK.
1. Ensure the vehicle to be raised is chocked, stable & on firm level ground
with the supporting wheels adequately chocked.
2. Position the jack so that the saddle is directly beneath the lifting point.
• Consult the vehicle handbook to determine suitable lifting points.
3. Place the handle over the control valve & turn clockwise to shut the valve
4. Insert the handle into the handle
sleeve and pump the handle to
raise the saddle until it reaches
the vehicle lifting point.
5. Take care that there are no
obstructions to prevent a clean
lift. Keep all personnel at a safe
distance before pumping the
handle to raise the vehicle.
NOTE: The jack may move slightly
during operation. It is important therefore, that the floor is clean
and completely free from debris.
6. Position axle stands directly beneath suitable supporting points below the
vehicle, before engaging the handle with the control valve and very
gently twisting the handle anticlockwise.
• This will open the control valve to lower the load onto the stands.
7. To stop it lowering, turn the handle clockwise again. Always avoid a rapid
descent by turning the handle slowly.
8. Carefully lower the vehicle onto the axle stand, checking constantly,
preferably with an assistant, that the vehicles supporting point rests snugly
and cleanly on the stand, and that the supporting stand is stable before
all the weight is taken.
NOTE: Ensure this operation is carried out under complete control. DO NOT
allow the load to drop suddenly as this could damage internal parts.
9. Completely remove the jack from the vehicle.
Control
Valve
Handle
Sleeve

5
Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]
MAINTENANCE
PURGING AIR FROM THE SYSTEM
If air bubbles become trapped inside the hydraulic system, the efficiency of
the jack will be reduced. Any air can be purged from the system as follows.
1. Turn the control valve counter-clockwise and remove the filler plug.
2. Pump the handle several times to purge air from the system.
3. Replace the filler plug, then turn the control valve clockwise and test the
jack. If efficiency is still low, check the oil level as below.
CHECKING THE OIL LEVEL
If the jack has been stored for long periods, check for oil leaks before use. If
necessary, check the oil level as follows:
1. Ensure the jack is fully lowered by using the handle to turn the control
valve fully anticlockwise.
2. Lift up the cover plate and remove the oil filler plug on the top of the ram
assembly. A large cross headed screwdriver is required.
• The oil should be almost level with the bottom of the oil filler hole.
• Oil can be topped up using Clarke Hydraulic Oil (p/no 3050830 for 1 litre).
OIL REPLACEMENT
1. With the jack lowered, remove the filler plug. Tilt the jack onto its side and
drain the old oil into a container.
2. Return the jack to upright and refill with hydraulic oil up to the lower rim of
the filler hole.
3. Purge any air from the system and replace the filler plug.
4. Dispose of old oil appropriately and be sure to wipe up any spillage.
GENERAL CARE
1. Periodically lubricate the hinges, front wheels & rear castors with light oil.
2. Store in a dry location with the arm in its lowest position.
3. In the event of damage or broken components, replacements are
available from Clarke Parts & Service.

6
Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]
TROUBLESHOOTING
MELBORP ESUAC NOITULOS
ehtotesiartonlliwkcaJ
.thgiehlluf
.levelliowoLfipupotdnaegakaelrofkcehC
.gulplioehtaivderiuqer
.metsysniriApmupdnagulprellifevomeR
metsysmorfriaegrupoteldnah
.5egapnodebircsedsa
.nrowsgnir-OrofrelaedekralCruoyotn
ruteR
.luahrevo
ehtdlohtonlliwkcaJ
.daol
tonevlavesaeleR
.desolcylthgit
.yllufgnisolcsievlavkcehC
tonevlaves
aeleR
.gnitaes
rofrelaedekralCruoyotnruteR
.luahrevo
.metsysniriApmupdnagulprellifevomeR
metsysmorfriaegrup
oteldnah
.5egapnodebircsedsa
rewoltonseodkcaJ
.denepoevlavnehw
dellif-revorednilyC
.liohtiw
.lioevissecxeffoniarD
mratovipronotsiP
.gnidnibrotneb
rofrelaedekralCruoyotnruteR
.riaper
rodetcennocsiD
.gnirpsnruterneko
rb
rofrelaedekralCruoyotnruteR
.riaper
stnenopmocdegniH
.yleerfgnivomton
.stniojdegnihetacirbuL
nehwygnopss
leefkcaJ
.gnitfil
.metsysnideppartriApmupdnagulprellifevomeR
metsysmorfriaegrupoteldnah
.5egapnodebircseds
a
ENVIRONMENTAL PROTECTION
One of the most damaging sources of environmental pollution is oil
products. Never throw away used hydraulic oil with domestic refuse or
flush it down a sink or drain. Collect all the hydraulic oil in a leak proof
container and take it to your local waste disposal site.

7
Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]
DECLARATION OF CONFORMITY

8
Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]
COMPONENT PARTS
oN tsiLstraP oNtraP oN noitpircseD oNtraP
121MtuN10PL0002JTCAT7toviPmrAgnitfiL70PL0002JTCAT
2rehsaWtalF20PL0002JTCAT8pilCgniniateR80PL0002JTCAT
3leehW
tnorF30PL0002JTCAT9 emarFdnah-thgiR90PL0002JTCAT
4elxAtnorF40PL0002JTCAT01doRgnitcennoC01PL0002JTCAT
5emarFdnah-tfeL50PL0002JTCAT11spilCmrA11PL0002JTCAT
621oNrehsaWgnirpS60PL0002JTCAT21ecaRllaB21PL0002JTCAT

9
Parts & Service: 020 8988 7400/E-mail:Part[email protected] or [email protected]
oN tsiLstraP oNtraP oN noitpircseD oNtraP
31rotsaCraeR31PL0002JTCAT04laeS-U04PL0002JTCAT
418MtuN41PL0002JTCAT14rednilyCpmuP14PL0002JTCAT
51mm8rehsaWgn
irpS51PL0002JTCAT24rehsaW24PL0002JTCAT
61niPgnitcennoCmaR61PL0002JTCAT34llaBleetS34PL0002JTCAT
71pilcriC71PL0002JT
CAT44wercSevlaVlortnoC44PL0002JTCAT
81elxAniaM81PL0002JTCAT543x6gniR-O54PL0002JTCAT
91eldnaHgniyrraC91PL0002JTCAT6
4gePevlaVlortnoC64PL0002JTCAT
02ylbmessAmaR02PL0002JTCAT74paCevlaVytefaS74PL0002JTCAT
12gnirpSnruteR12PL0002JTCA
T84wercSevlaVytefaS84PL0002JTCAT
22mrAgnitfiL22PL0002JTCAT94gnirpSevlaVytefaS94PL0002JTCAT
32elddaS32PL0002JTCAT05r
egnulPevlaVytefaS05PL0002JTCAT
42pilcriC42PL0002JTCAT15mm4llaBleetS15PL0002JTCAT
52toviPelddaS52PL0002JTCAT25gnit
saCydoBmaR25PL0002JTCAT
62etalPrevoC62PL0002JTCAT35rehsaWnolyN35PL0002JTCAT
72doReiT72PL0002JTCAT45rehsaWmaR45PL00
02JTCAT
82eldnaHgnitarepO82PL0002JTCAT55rednilyCmaR55PL0002JTCAT
92niPtoviPrewoL92PL0002JTCAT65riovreseRliO65PL00
02JTCAT
03rehsaW03PL0002JTCAT75paCrelliFliO75PL0002JTCAT
13tuN13PL0002JTCAT85laeS-U85PL0002JTCAT
23gnitnuoMeldnaH23P
L0002JTCAT95reniateRgniR-O95PL0002JTCAT
33egniHnotsiPpmuP33PL0002JTCAT06gniRgniruceS06PL0002JTCAT
43niPgnitnuoMe
ldnaH43PL0002JTCAT16notsiPmaR16PL0002JTCAT
53niPtilpS53PL0002JTCAT26rehsaWnolyN26PL0002JTCAT
63pilCgnixiFnotsiP63P
L0002JTCAT36paCdnEriovreseR36PL0002JTCAT
73notsiPpmuP73PL0002JTCAT463x7.12gniR-O46PL0002JTCAT
839.1x8.7gniR-O83PL
0002JTCAT56"61/3llaBleetS56PL0002JTCAT
93gniRpu-kcaB93PL0002JTCAT---tiKlaeSciluardyH66PL0002JTCAT
COMPONENT PARTS

10
Parts & Service: 020 8988 7400/E-mail:[email protected] or [email protected]
COMPONENT PARTS