Clarke STRONG-ARM CTJ3000G Instruction Manual

OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC1217
GARAGE JACK
MODEL NO: CTJ3000G
PART NO: 7623030

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INTRODUCTION
Thank you for purchasing this CLARKE Garage Jack.
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
SPECIFICATIONS
Model number CTJ3000G
Part number 7623030
Length (not including handle): 660 mm
Width 345 mm
Height of saddle from floor (minimum) 115 mm
Height of saddle from floor (maximum) 485 mm
Weight 39 kg
Rated Load 3 tonne
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.

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SAFETY PRECAUTIONS
1. This jack is for lifting only, do not move a load using the jack as a dolly.
2. Do not use to lift people.
3. Always inspect the jack before use. Make sure that all parts are in good
condition and operating smoothly, and that no cracks or distortion is
apparent. If in doubt do not use. Have the damaged parts replaced or
consult your CLARKE dealer.
4. Make sure that the jack is on a firm level base, and there is no possibility of
it slipping when under load.
5. Make sure the load is taken by the full saddle and that the point of lift on
the load, is strong enough to support the load adequately.
6. Do not work under the raised vehicle until it is supported by suitable means
e.g. axle stands, NEVER rely on the jack to support the vehicle by itself.
7. Never push a load off the jack.
8. Ensure that all personnel are well clear of a load being raised or lowered.
9. Do not try to lift more then the rated load for the jack.
10. Do not use the jack if an oil leak is apparent. Consult your Clarke dealer.
11. Consult the vehicle handbook to determine the correct lifting points.
12. It is necessary that the operator watch the jack and the load during
operation.
13. Check the condition of the labels regularly and replace as required.
14. The jack must be maintained and repaired in accordance with the these
instructions by suitably qualified persons.
15. Do not make any modifications to this jack or adjustment any valves.
WARNING: THE OPERATOR MUST FOLLOW ALL INSTRUCTIONS WITHIN THIS
INSTRUCTION BOOKLET

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UNPACKING AND ASSEMBLY
1. Connect the two halves of the
Operating Handle and secure
with a nut and bolt.
2. Remove the packing wedge
shown in fig. 2.
3. Remove the locating screw from
the rear of the handle housing,
shown in Fig 3 and insert the
handle into the housing, ensuring
the square drive on the end of the
handle, engages fully with the
square spigot within the housing.
4. Replace and tighten the locating
screw.
PURGING AIR FROM THE SYSTEM
If air bubbles become trapped inside the hydraulic system during shipping or
transport, the efficiency of the jack will be reduced and the jack will feel
spongy.
1. Turn the control valve counter-clockwise, relieving the pressure inside the
jack.
2. Pump the handle several strokes to purge air from the system.

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3. Turn the control valve clockwise raise the jack to its full height. Pump the
handle again several full strokes.
4. Test the jack and if efficiency is still low, repeat the above procedure with
the oil filler plug loosened. Check the oil level as described under
Maintenance.
5. The jack is now ready to use.

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OPERATION
Before use, inspect the jack for oil leaks or any other sign of damage. Should
any be apparent, have the jack repaired by a qualified technician.
1. Ensure the vehicle to be raised is stable and on firm level ground with the
wheels chocked.
2. Position the jack so that the saddle is directly beneath the lifting point.
• Consult the vehicle handbook to determine suitable lifting points.
3. Twist the handle clockwise to close the control valve.
4. Pump the handle to raise the saddle until it reaches the jacking point.
5. Make sure that the saddle is in full contact with the lifting point and that
there is nothing that will prevent a clean lift. Keep all personnel at a safe
distance before lifting the vehicle.
6. Position axle stands directly beneath suitable supporting points on the
vehicle and very gently twist the handle anti-clockwise.
7. This will open the control valve to lower the load onto the stands.
• Make sure that the axle stands are in good condition and that they
can hold the load.
8. Ensure that the axle stands cannot move when supporting the load. Use
suitable wheel chocks to stop the vehicle from moving.
NOTE: The jack may move slightly during operation. It is important
therefore, that the floor is clean and completely free from debris.
9. To stop it lowering at any point, turn the handle clockwise again. Always
avoid a rapid descent by turning the handle slowly.
10. Carefully lower the vehicle onto the axle stand, checking constantly,
preferably with an assistant, that the vehicles jacking point rests snugly and
cleanly on the axle stand, and that the stand is stable before the weight is
taken.
NOTE: Ensure this operation is carried out under complete control. DO
NOT allow the load to drop suddenly as this could damage
internal parts.
11. Completely remove the jack from the vehicle.
WARNING: NEVER WORK ON THE VEHICLE WHEN SUPPORTED ONLY BY A
JACK. THIS IS HIGHLY DANGEROUS. THE VEHICLE MUST BE SUPPORTED ON
AXLE STANDS OR SUITABLE SUPPORTS, BENEATH THE CORRECT JACKING/
SUPPORT POINTS.

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MAINTENANCE
CHECKING /MAINTAINING THE OIL LEVEL
If the jack has been stored for long periods, check for oil leaks before use. If
necessary, check the oil level as follows:
1. Ensure the jack is fully lowered by
turning the control valve fully anti-
clockwise.
2. Remove the filler plug.
• The oil should be almost level
with the bottom of the oil filler
hole.
• Oil can be topped up using
Clarke Hydraulic Oil (p/n
3050830 1 litre).
3. Purge any air from the system and replace the filler plug.
4. Dispose of old/spilled oil appropriately and wipe up any spillage.
GENERAL CARE
1. Periodically lubricate the hinges, front wheels & rear castors with light oil.
2. Store in a dry location. with the ram fully retracted.
3. In the event of damage or broken components, replacements are
available from Clarke Parts & Service.
ENVIRONMENTAL PROTECTION
One of the most damaging sources of environmental pollution is oil products.
Never throw away used hydraulic oil with domestic refuse or flush it down a
sink or drain. Collect any hydraulic oil in a leak proof container and take it to
your local waste disposal site.
If disposing of this product or any damaged components, do not dispose of
with general waste. This product contains valuable raw materials and should
be taken to your local civic amenity site for recycling of metal products.

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TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Jack will not lift
the rated load
Low oil level Check for leakage and top up if
required.
Release valve not
closed
Turn the release knob fully clockwise
Air in the hydraulic
system
Purge the system as on page 5
Jack lowers when
under load
Release valve not
fully closed
Turn the release knob fully clockwise
Air in the hydraulic
system
Purge the system as on page 5
Pump feels
Spongy
Low oil level Check for leakage and top up if
required.
Air in the hydraulic
system
Purge the system as on page 5
Handle raises or
flies back under
load
Air in the hydraulic
system
Purge the system as on page 5
Jack will not lift
full height
Low oil level Check for leakage and top up if
required.
Air in the hydraulic
system
Purge the system as on page 5
Jack will not
lower completely
Return spring may
be faulty.
Return to your Clarke dealer for
repair
If any of these remedies fail to restore your jack, consult your Clarke dealer.

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DECLARATION OF CONFORMITY

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COMPONENT PARTS - GENERAL ASSEMBLY

No Description No Description
1Circlip 20 mm 20 Flat Gear
2Washer 20 mm 21 Washer
3Front Wheel 22 Gear Mounting Bolt
4Frame 23 Handle Set Screw
5Support Pivot Bolt 24 Torsion Spring
6Saddle 25 Screw M6 x 35
7Lift Arm Pivot Shaft 26 Washer 8 mm
8Lift Arm 27 Split Pin 2.5 x 12
9Trunnion Block 28 Right Handle Yoke Bolt
10 Circlip 25 mm 29 Nut M16
11 Split Pin 4 x 55 30 Washer 16
12 Return Spring 31 Tie Rod
13 Hydraulic Pump Unit 32 Handle - Lower Half
14 Left handle Yoke Bolt 33 Handle - Upper Half
15 Washer 18 mm 34 Rear Caster Assembly
16 Piston Lock Pin 35 Screw M12 x 25
17 Handle Yoke 36 Washer 12
18 Nut M12 37 Rubber Handle Grip
19 Washer 10 mm
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COMPONENT PARTS - GENERAL ASSEMBLY