Clarke CHG 1500B Installation and operation manual

OPERATING & MAINTENANCE
INSTRUCTIONS
0201
HOT AIR GUN
Part No. 3400751
MODEL No. CHG 1500B
HOT AIR GUN

Thank you for selecting this CLARKE Hot Air Gun, which is designed for DIY and
professional use alike.
Before attempting to use the tool, please read this leaflet thoroughly and follow
the instructions carefully. In doing so you will ensure the safety of yourself and that
of others around you, and you can look forward to the Hot Air Gun giving you
long and satisfactory service.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12 months
from the date of purchase. Please keep your receipt therefore, as proof of
purchase. This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was intended.
Faulty goods should be returned to their place of purchase, no product can be
returned to us without prior permission. This guarantee does not effect your statutory
rights.
FEATURES
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The Hot Air Gun provides two temperatures/air speeds for varying applications.
The tool employs double insulation for extra protection, and a thermal cutout to protect
against overheating.
A Protection Nozzle is supplied, for use when stripping window frames, or similar, where
hot air is prevented from training directly upon the glass, (ie. to one side of the hot air
flow).
When disposing of this product, ensure it is disposed of according to all local ordinances. It must
not be disposed of with general household waste.

SAFETY PRECAUTIONS
GENERAL SAFETY PRECAUTIONS F3OR POWER TOOLS / MACHINERY
WARNING:
As with all power tools and machinery, there are certain hazards involved with
their operation and use. Exercising respect and caution
will considerably lessen the risk of personal injury. However, if normal safety
precautions are overlooked or ignored, personal injury to the operator or
damage to property, may result.
1. READ and BECOME FAMILIAR with the entire operating manual. Learn the
machines’ applications, limitations and the specific potential hazards peculiar
to it.
2. EARTH ALL TOOLS. If the tool/machine is equipped with three-pin plug, it should
be plugged into a three-pin socket. Never remove the earth pin.
3. ALWAYS ensure that ADEQUATE LIGHTING is available. A minimum intensity
of 300 lux should be provided. Ensure that lighting is placed so that you will
not be working in your own shadow.
4. CHECK for DAMAGE. Before using the tool/machine, any damaged part should
be checked to ensure that it will operate properly and perform its intended
function. Check for alignment of moving parts, breakage of parts,
mountings and any other condition that may affect the machines’ operation.
Any damage should be properly repaired or the part replaced. If in doubt,
DO NOT USE the machine. Consult your local dealer.
5. DISCONNECT the TOOL/MACHINE from the power supply before servicing and
when changing accessories.
6. ALWAYS WEAR SAFETY GOGGLES manufactured to the latest European Safety
Standards. Everyday eyeglasses do not have impact resistant lenses, they are
NOT safety glasses.
7. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
8. DON’T FORCE the machine. It will do a better and safer job at the rate for
which it was designed.
9. ALWAYS use a face or dust mask if operation is particularly dusty.
10. DRUGS, ALCOHOL, MEDICATION. Do not operate tool/machine while under
the influence of drugs, alcohol or any medication.
11. USE RECOMMENDED ACCESSORIES. The use of improper accessories could
be hazardous.
12. NEVER LEAVE MACHINE RUNNING UNATTENDED. Turn power OFF. Do not leave
the machine until it comes to a complete stop.
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13. ALWAYS REMOVE PLUG from electrical outlet when adjusting, changing
parts, or working on the tool.
14. AVOID DANGEROUS ENVIRONMENT. Don’t use power tools in damp or
wet locations or expose them to rain. Keep your work area well illuminated.
DO NOT USE in explosive atmosphere (around paint, flammable liquids etc.).
15. KEEP CHILDREN AWAY. All visitors should be kept a safe distance from the
work area, especially whilst operating the machine.
16. MAINTAIN MACHINE IN TOP CONDITION. Keep tools/machines clean for
the best and safest performance. Follow maintenance instructions.
17. DON’T OVERREACH. Keep your proper footing and balance at all times. For
best footing, wear rubber soled footwear. Keep floor clear of oil, scrap wood,
etc.
18. WEAR PROPER APPAREL. Loose clothing or jewellery may get caught in
moving parts. Wear protective hair covering to contain long hair.
19. HANDLE WITH EXTREME CARE Do Not carry the tool/machine by its’ electric
cable, or yank the cable to disconnect it from the power supply .
20. AVOID ACCIDENTAL STARTING. Ensure the switch is OFF before plugging
in to mains.
21. BE AWARE that accidents are caused by carelessness due to familiarity.
ALWAYS concentrate on the job in hand, no matter how trivial it may seem.
ADDITIONAL PRECAUTIONS FOR HOT AIR GUNS
1. Do not use the tool if the electric cable, plug or the motor, is in poor condition.
2. Keep the mains cable well away from the gun, particularly if laying it down
temporarily during an operation - use a rest.
3. Always ensure an adequate electrical supply is close at hand so that the
operation is not restricted by the length of the cable.
4. NEVER point the gun at any person or animal.
5. When finished with, take great care to place the tool where it cannot cause
damage to property or other equipment, and cannot be accidentally touched
by persons in the area. Wherever possible, stand upright to cool.
6. NEVER use in an inflammable atmosphere, eg., where petrol vapours etc.
are present.
7. Be aware that heat generated by the gun could cause materials in the vicinity
of the operation to ignite - particularly in confined spaces. Take all necessary
precautions - have a fire extinguisher, or means to extinguish a fire, to hand.
8. DO NOT touch the nozzle and ALWAYS wear safety gloves.
9. NEVER use the gun as a hair dryer.
10. Switch the machine OFF immediately the task is completed and allow it to
cool completely before storing.

11. Never allow the ventilation slots in the machine to become blocked.
12. Be aware that fumes given off by paint etc., COULD be toxic. Take ALL
necessary precautions - consult paint manufacturer etc. where necessary.
13. Take care not to drop the gun at any time as this could seriously damage the
heating elements.
14. Do not attempt any electrical repair yourself. Consult a qualified electrician,
or our Service Dept. on 0208 988 7400
Additionally, keep these instructions in a safe place for future reference.
ELECTRICAL CONNECTIONS
This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug, for
connection to a standard, domestic electrical supply. Should the plug need
changing at any time, ensure that a plug of identical specification is used.
WARNING: This appliance is Double Insulated.
The two wires in the mains lead should be wired up in accordance with the
following colour code:
Blue -- Neutral
Brown -- Live
• Connect the BROWN coloured cord to the plug terminal marked a letter “L”
• Connect the BLUE coloured cord to the plug terminal marked a letter “N”
If this appliance is fitted with a plug which is moulded on to the electric cable (i.e.
non-rewireable) please note:
1. The plug must be thrown away if it is cut from the electric cable. There is a
danger of electric shock if it is subsequently inserted into a socket outlet.
2. Never use the plug without the fuse cover fitted.
3. Should you wish to replace a detachable fuse carrier, ensure that the correct
replacement is used (as indicated by marking or colour code).
4. Replacement fuse covers can be obtained from your local dealer or most
electrical stockists.
FUSE RATING
The fuse in the plug must be replaced with one of the same rating (13 amps) and
this replacement must be ASTA approved to BS1362.
If in doubt, consult a qualified electrician. Do not attempt any electrical repairs
yourself.
CABLE EXTENSION.
Do not use an extension longer than 10 metres
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INSTRUCTIONS FOR USE.
With the ON/OFF switch in its central - OFF position, plug the tool into the mains.
Before starting work on a particular workpiece, it is recommended that, where
necessary, you heat a test piece to ensure you have the correct heat setting. In
addition, you should take steps to protect sensitive or delicate areas where the
effect of heat could cause damage. Always plan ahead - preparation is the key.
When all preparations have been completed, switch the tool ON to positions I or
II, as required, ensuring it is facing away from you. Bring the tool to the workpiece
and maintain a distance of approx. 3cm from the surface.
Paint will rapidly become soft and blister, when it can then be scraped off. Do not
allow the paint to burn as this will make the scraping process more difficult.
Heating and scraping is performed simultaneously, with the scraper just following
the gun. Clean the scraper blade quickly if paint should stick to it.
Profiled parts may be brushed with a suitable wire brush once the paint is softened.
Only one pass is normally required to scrape off paint layers - thick or thin.
Do not point the gun directly at glass, ensure it is adequately protected. A
protection nozzle is supplied for use when stripping window frames etc., and is
used as follows:
Slide the protection nozzle over the nozzle of the gun, ensuring it is in the right
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Air Flow
Glass pane
Protection Nozzle
plane so that the gun can be placed
comfortably against a window, with the cowl
of the protection nozzle backed on to the
glass as shown in the diagram.
It will be necessary to change the position
of the protection nozzle on the gun as you
work around the window pane - ensure you
wear adequate glove protection when you
do so.
The protection nozzle must be kept in
contact with the work, but do not spend too
long in any one area.
Forming and Welding Plastic Parts
For bending or forming plastic or polyethylene parts, work slowly and with great
care, obs.erving the effects of heat on such materials.
WARNING! With plastics, the temperature range between solid, pliable and
liquid states is narrow.
Ungluing and Dissolving Glues
Most adhesives dissolve when heated. Assembled parts may then be disassembled
and excessive glue melted away. Take care however, to ensure that the parts
from which glue is taken is heat resistant.

Please note that the details and specifications contained herein, are correct at the time of going to print. However, CLARKE
International reserve the right to change specifications at any time without prior notice.
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Defreezing
The gun is ideal for speeding up the defreezing of water pipes, but take care
where plastic pipes are concerned and provide protection against heat damage
for paint or wall coverings where necessary.
Drying
Always maintain a minimum distance of 3cm between the end of the nozzle and
workpiece. This prevents the gun from overheating and the thermal overload
from cutting in. Should this occur however, switch OFF the gun, stand it on its base
carefully and allow it to cool down. The thermal switch will cut back in automatically
in due course.
MAINTENANCE
The tool is maintenance free, except to ensure the air vents are kept clean at all
times. If used in a dusty atmosphere, it may be necessary to clean the tool with
compressed air (at low pressure) from time to time.
SPECIFICATIONS
Power Supply 230V~ 50Hz 1Ph.
Fuse Rating 13Amps
Net Weight 0.8kg
Power Rating I - 1000Watts; II - 1500Watts
Output Temperature I - 300°C II - 500°C
Air Volume I - 280L/min II - 480L/min
This product conforms with the following directives:
73/23/EEC and 89/336/EEC
PARTS & SERVICE TEL: [phone]
or e-mail as follows:
PARTS: [email protected]
SERVICE: [email protected]
For Spare Parts and Service,please contact your nearest dealer,
or CLARKE International, on one of the following numbers.