Clayton 603-105T Guide

WARNING
Respiratory protection is recommended
operating this equipment.
WARNING
Eye protection is required when operating this
equipment.
WARNING
Hearing protection is recommended when
operating this equipment.
WARNING
Read and understand operator’s manual before
using this equipment.
SAFETY LEGEND
WARNING
WH-1xxT August 03, 2021
Safety – Operation – Maintenance
Keep this document in a safe place
Read and understand this manual before operating your air tool
• A HEPA lter must be installed in this vacuum at all times.
• If this vacuum is used to collect hazardous material, personal protective equipment should be used when opening the vacuum or
emptying its contents.
• Any alteration to this equipment by a third party will nullify its warranty
WartHog Vacuum Tank
Poly Toxic Dust
Models: 603-105T, 603-107T, 603-115T
603-105T
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603-107T
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Scan this QR code for
online instructions and
documentation, or visit
www.ClaytonHowTo.com
603-115T
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Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-1xxT www.DustlessMadeSimple.com • [email protected]
Page 2
TABLE OF CONTENTS
Applications & Environments...............................................................................................3
What’s In the Box ................................................................................................................3
Consumables/Accessories ..................................................................................................4
Specications & Requirements............................................................................................4
Getting Started ....................................................................................................................5
Illustrated Parts Breakdown.................................................................................................7
Limited Lifetime Warranty Terms And Conditions ..............................................................12

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-1xxT www.DustlessMadeSimple.com • [email protected]
Page 3
The vacuum tank and lters are for dry collection only.
Do not use this equipment for cleaning or extracting fuel residues from any vehicle or equipment.
Do not use this equipment for cleaning or extracting live sparks or burning embers.
Do not use this equipment in combustible Dust or Gas atmospheres.
In addition to the WartHog vacuum tank, the following items have been shipped with the tank:
NOTE:Clayton power heads ship are shipped in a separate box. These instructions assume you have both a vacuum tank and an
appropriate power head. Refer to the instruction manual included with the power head for additional information.
APPLICATIONS & ENVIRONMENTS
WHAT’S IN THE BOX
GL_012
Filter Bags
GL_009
Poly Bag 5‑Pack
HEPA Filter
GL_010
HEPA Timer Card
GL_004
HEPA Pre‑Filter
GL_011

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-1xxT www.DustlessMadeSimple.com • [email protected]
Page 4
Recommended consumables:
PHYSICAL:
603-105T
Weight ............................................................................................................................................................................TBD lbs (TBD kg)
Dimensions (L x W x H).......................................................................................................TBD x TBD x TBD in (TBD x TBD x TBD cm)
Capacity .............................................................................................................................................................................5 gal (19 liters)
603-107T
Weight ............................................................................................................................................................................TBD lbs (TBD kg)
Dimensions (L x W x H).......................................................................................................TBD x TBD x TBD in (TBD x TBD x TBD cm)
Capacity .............................................................................................................................................................................7 gal (26 liters)
603-115T
Weight ............................................................................................................................................................................TBD lbs (TBD kg)
Dimensions (L x W x H).......................................................................................................TBD x TBD x TBD in (TBD x TBD x TBD cm)
Capacity ...........................................................................................................................................................................15 gal (57 liters)
CONSUMABLES/ACCESSORIES
Item Vacuum Tank Model
603-105T 603-107T 603-115T
Filter Bags 627-0913B 627-1414B 627-16B
HEPA FIlter 627-12H 627-12H 627-12H
HEPA Pre-Filter 627-12P 627-12P 627-12P
Poly Bags 600-114DM-05 600-114DM-05 600-114DM-05
SPECIFICATIONS & REQUIREMENTS

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-1xxT www.DustlessMadeSimple.com • [email protected]
Page 5
1. Unbox the vacuum tank.
2. Visually inspect vacuum tank to ensure that no parts are missing or damaged.
3. Remove items shipped in the vacuum tank.
4. Attach the Handle [603-115T].
• Remove the 4 screws from the handle slots on both sides of the vacuum tank using a 1/2 in socket or open end wrench.
• Slide the handle into the handle slots on the side of the vacuum tank.
• Insert the screws through the holes in the handle and into vacuum tank; nger tighten until all 4 screws are started.
• Tighten using a 1/2 in socket or open end wrench.
continued on next page
GETTING STARTED
603-115T
Handle
Screws (x2)
Screws (x2)
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Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-1xxT www.DustlessMadeSimple.com • [email protected]
Page 6
5. Familiarize yourself with the vacuum tank.
6. Refer to the appropriate power head instructions for additional information.
GETTING STARTED
603-105T
Inlet Port
Grounding
Jack
Gasket
Safe Filter
Change Port
Latch
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603-107T
Safe Filter
Change Port
Latch
Inlet Port
Grounding
Jack
Gasket
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603-115T
Inlet Port
Grounding
Jack
Gasket
Safe Filter
Change Port
Latch
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Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-1xxT www.DustlessMadeSimple.com • [email protected]
Page 7
603-105T
ILLUSTRATED PARTS BREAKDOWN
Seq Item No Description
1 602-105 Vacuum Tank Poly Yellow 5Gal SFC (10.5lbs PMS123)
2 701-025-001S Caster, 2.5 In, Swivel 11 X 35mm Stem
3 900-019 Grounding Jack 1/4In X 1.6In Black
4 900-WH001 Wiring Harness, 5 Gal Poly
5 911-039 Molded Gasket For 5 Gallon Poly Tank
6 918-08CS Compression Sleeve 1/2In Brass
7 923-A006 Inlet Valve, Cast Assembly
8 945-HSEC08X3BK Heat Shrink End 1/2In
9 951-003 Latch, Draw Style, Warthog Vacuums
10 RE0623-SDSSS-Z Rivet Blind 3/16 X 0.719 Sealed SS (.376-.5)
11 RE0630-SDSSS-Z Rivet Blind 3/16 X 0.938 Sealed SS (.501-.625)
12 WE133203-RFS-Z Washer .203ID X .500OD .047H Round Stainless Steel
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ILLUSTRATED PARTS BREAKDOWN
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-1xxT www.DustlessMadeSimple.com • [email protected]
Page 8
ILLUSTRATED PARTS BREAKDOWN
603-107T (Sheet 1 of 2)
Seq Item No Description
1602-115 7 Gal Poly Tank, Aero, Yellow
2 701-025-001S Caster, 2.5 In, Swivel 11 X 35mm Stem
3 900-019 Grounding Jack 1/4In X 1.6In Black
4 WE133203-RFS-Z Washer .203ID X .500OD .047H Round Stainless Steel
5 900-WH008 Wiring Harness, 7 Gal Poly
6 911-047 Gasket, Molded Silicone, 7 Gallon Tank
7 918-08CS Compression Sleeve 1/2In Brass
8 923-A006 Inlet Valve, Cast Assembly
9 945-HSEC08X3BK Heat Shrink End 1/2In
10 951-009 Draw Latch SS Wire Bale Locking
11 RE0623-SDSSS-Z Rivet Blind 3/16 X 0.719 Sealed SS (.376-.5)
12 RE0616-SDSSS-Z Rivet Blind 3/16 X 0.500 Sealed SS (.126-.250)
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Install Inside

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-1xxT www.DustlessMadeSimple.com • [email protected]
Page 9
ILLUSTRATED PARTS BREAKDOWN
603-107T (Sheet 2 of 2)
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Install Inside
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ILLUSTRATED PARTS BREAKDOWN
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-1xxT www.DustlessMadeSimple.com • [email protected]
Page 10
ILLUSTRATED PARTS BREAKDOWN
603-115T (Sheet 1 of 2)
Seq Item No Description
1 601-122 Axle Retaining Plate For WH-115
2 601-123 Axle, Poly Warthog 15 Gal
3 602-106 Vacuum Tank Poly Yellow 15Gal SFC (19lbs PMS123)
4 610-141-4 Handle, 15 Gallon Warthog Vacuum
5 701-025-001S Caster, 2.5 in, Swivel 11 X 35mm Stem
6 701-08-001 Wheel, 8 in, 1/2 Axle, Offset
7 900-019 Grounding Jack 1/4in X 1.6in Black
8 900-WH002 Wiring Harness, 15 Gal Poly
9 911-044 Gasket, 15 Gal Poly Lip
10 918-08CS Compression Sleeve 1/2in Brass
11 923-A006 Inlet Valve, Cast Assembly
12 929-RR.75 Retaining Ring, Split, .75 Shaft
13 929-WW.500 Washer, Triple Wave, .516ID .860OD
14 945-HSEC08X3BK Heat Shrink End 1/2in
15 951-003 Latch, Draw Style, Warthog Vacuums
16 RE0623-SDSSS-Z Rivet Blind 3/16 X 0.719 Sealed SS (.376-.5)
17 RE0630-SDSSS-Z Rivet Blind 3/16 X 0.938 Sealed SS (.501-.625)
18 SE162008-HHSM-Z Screw 1/4-20 X 1/2in SS Hex
19 SE201824-HHSM-Z Screw 5/16-18 X 1.5in SS Hex
20 WE133203-RFS-Z Washer .203ID X .500OD .047H Round Stainless Steel
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Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-1xxT www.DustlessMadeSimple.com • [email protected]
Page 11
ILLUSTRATED PARTS BREAKDOWN
603-115T (Sheet 2 of 2)
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Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WH-1xxT www.DustlessMadeSimple.com • [email protected]
Page 12
Warranty Terms
Clayton Associates, Inc. guarantees its manufactured products against defects in materials or workmanship and will either repair or replace
all parts that prove defective under normal use during the lifetime of the products. The warranty period shall commence from the date of paid
invoice.
This warranty does not cover (a) repairs due to normal wear, accident, neglect, misuse, or use other than as indicated in the instruction booklet
(b) products manufactured by third parties and distributed by Clayton (c) wear items such as bearings, rotor blades, regulators, valve stems,
levers, shrouds, guards, O‑rings, seals, gaskets, motor brushes, and other wearable parts.
Repair within the Continental US
During the rst 90 days of the warranty period, Clayton will provide parts and labor to the customer’s site at no charge or pay freight costs
associated with returning the products for repair to a Clayton selected service location and repair the product at no charge. Clayton personnel
will determine the best way to repair the product.
Past 90 days, Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service
location at customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Repair Outside the Continental US
Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service location at
customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Limitation of Liability
Clayton shall not in any event be liable for any damages, loss of production time or prots, whether based on contract, warranty, negligence,
strict liability or otherwise, including without limitation any consequential, incidental or special damages, arising with respect to the equipment
or its failure to operate.
Clayton Associates, Inc. makes no other warranty or representation of any kind, except that of title, and all other warranties, express or implied,
including warranties of merchantability or tness for any particular purpose, are hereby expressly disclaimed.
LIMITED LIFETIME WARRANTY TERMS AND CONDITIONS

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Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Clayton products are proudly made in the USA