Clayton Scorpion SC-100 Series Guide

January 2019
WARNING
SAFETY LEGEND
Hearing protection is recommended when
operating this equipment.
Respiratory protection is recommended when
operating this equipment.
Read and understand operator’s manual before
using this equipment.
Eye protection is required when operating
this equipment.
WARNING WARNING
WARNING
WARNING
WARNING
• A HEPA Filter must be installed in this vacuum at all times
• If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required
• Any alteration to this equipment by a third party will nullify its warranty
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Safety – Operation – Maintenance
Keep this document in a safe place
Read and understand this manual before operating your vacuum
Scorpion
Handheld HEPA Vacuum
Models with Prex: SC-100
• Designed for FOD Control, Dustless Sanding, & General Cleanup
• Dry Recovery Only

TABLE OF CONTENTS
Table of Contents.................................................................................................................2
Applications & Environments...............................................................................................2
What’s Included ...................................................................................................................3
Specications ......................................................................................................................3
Getting Started ....................................................................................................................3
Compressed Air Fittings ......................................................................................................4
Before Each Use .................................................................................................................5
Empty The Vacuum .............................................................................................................6
Safe Debris Removal...........................................................................................................7
Pre-Filter Change ............................................................................................................... 8
HEPA Filter Change.............................................................................................................9
Shoulder Strap...................................................................................................................10
Illustrated Parts Breakdown...............................................................................................11
Limited Lifetime Warranty Terms And Conditions ..............................................................12
APPLICATIONS & ENVIRONMENTS
• Designed for general cleanup and house keeping
• Dry Recovery Only
Do not use this equipment for cleaning or extracting fuel residues from any vehicle or equipment
Do not use this equipment for cleaning or extracting live sparks or burning embers
Do not use this equipment in combustible dust or gas atmospheres
WARNING
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Page 2

GETTING STARTED
1. Remove and identify the vacuum, consumables, and accessories included in the box
2. Visually inspect vacuum to ensure that no parts are missing or damaged
3. Activate the HEPA Filter Timer
• The HEPA Timer Card is attached to the handle
• Follow the directions on Timer Card to activate
4. Familiarize yourself with the vacuum
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Page 3
WHAT’S INCLUDED
Scorpion Vacuums ship with the following items:
• Scorpion Vacuum
• HEPA Filter (Installed)
• HEPA Pre-Filters (Installed)
Scorpion Kits ship with some or all of the following optional accessories:
• Cleanup Hose
• Compressed Airline
• FlexLoc FOD Wand
• Tygon FOD Wand
• Cleanup Tools
• Shoulder Strap
Use only the following Clayton consumables and accessories:
Weight .......................................................................... 3 lbs (1.4 kg)
Dimensions................................................................... 8w x 11h in (20.3 x 27.9 cm)
HEPA Filter Efciency................................................... 99.97% @ 0.3 μm (H13)
Filter Bag Efciency...................................................... 95% @ 0.5 micron
Compressed Air Consumption...................................... 15 SCFM
Compressed Air Supply Pressure................................. 90-120 PSI (6.2 - 8.3 bar)
Vacuum Flow ................................................................ 50 SCFM (85 SCMH)
Vacuum Suction............................................................ 40 in/H2O (10 kPa)
Sounds Pressure Level ................................................ <70 dBA
SPECIFICATIONS
Compressed
Air Coupler
(Tool Air Out)
Vacuum Inlet
Compressed
Air Valve
Compressed Air
Plug (Air In)
Canister
HEPA Filter
Pre-Filter
Shoulder Strap
Mojave Buckle
HEPA Filter
Shoulder Strap
HEPA Pre-Filters
Scorpion Accessories
Model
Compressed Airline 4ft 922-A04H04
Vacuum Hose 4ft 671-VHA16-022
FlexLoc FOD Wand 500-415-1216
Tygon FOD Wand 500-524-1216
Scorpion Filters
Model
Pre-Filter 627-516P
HEPA 627-516H

COMPRESSED AIR FITTINGS
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Page 4
1. The vacuum has the following compressed air requirements to function properly
• Compressed air must be clean, dry, and oil free to prevent blockage of the pneumatic system
• Compressed airline must have a minimum diameter of 3/8in
2. Compressed Air Plug (air in)
The Vacuum is supplied with a 1/4in industrial interchange compressed air plug for connection to your compressed air supply.
The compressed air plug may be changed to another nominal 1/4in style if required
• Hold the compressed air bushing with a 3/4in open end wrench
• Remove the compressed air plug with either a 9/16in deep socket or 9/16in open end wrench
• Install a new compressed air plug
3. Compressed Air Coupler (air out)
The Vacuum is supplied with a 1/4in brass high ow compatible industrial interchange compressed air coupler.
This coupler provides convenient pass through compressed air for an air tool connected to the vacuum.
The compressed air coupler may be changed to another nominal 1/4in style if required
• Hold the compressed air bushing with a 3/4in open end wrench
• Remove the compressed air coupler with a 3/4in open end wrench
• Install a new compressed air coupler
Compressed Air Plug
Compressed
Air Coupler
Compressed
Air Bushing
Compressed
Air Bushing

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Page 5
BEFORE EACH USE
1. Visually inspect vacuum to ensure that no parts are missing or damaged
2. Empty the Vacuum if required
• See the Emptying the Vacuum section of this document
3. Install a new HEPA Filter if required
• See the HEPA Filter Change section of this document
4. Install a new Pre-Filter if required
• See the Pre-Filter Change section of this document
5. Attach the Compressed Air Line
• Ensure that the compressed air valve on the vacuum is in the off position
• Connect the compressed airline to a compressed air source
• Connect the compressed airline to the compressed air plug on the vacuum
6. Attach Vacuum Hose
Vacuum Hose only
• Press the vacuum hose cuff onto the Vacuum Inlet
Combination Air/Vac Hose
• Press the vacuum hose cuff onto the Vacuum Inlet
• Connect the compressed air plug to the compressed
air coupler on the vacuum
7. Activating the Vacuum
• Rotate the compressed air valve on the vacuum
45 degrees forward to start compressed
air owing and activate the vacuum
Compressed
Air Valve Off
Compressed
Air Plug
Vacuum
Hose Cuff
Compressed
Air Plug
Compressed Air
Valve On
Vacuum Inlet
Compressed
Air Coupler
Compressed Airline

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Page 6
If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required.
The vacuum should be emptied when half full or when dust accumulation in the vacuum degrades performance.
1. Safe the Vacuum
• Disconnect the compressed air source from the vacuum
• Disconnect the vacuum hose
2. Remove the Inlet Cap
• Hold the vacuum canister and rotate the inlet cap counterclockwise approximately 1 full turn
• Remove the cap from the canister and set aside
3. Empty the Canister
• Discard the contents of the canister in an approved waste receptacle
4. Replace the Inlet Cap
• Clean / Wipe the top edge of the canister to ensure a good seal when the inlet cap is attached
• Replace the inlet cap on the canister and rotate clockwise approximately 1 full turn until snug
EMPTY THE VACUUM
Inlet Cap
Canister
Top Edge of Canister

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Page 7
Principle of Operation
If the Scorpion is used to collect hazadous debris, a second HEPA ltered vacuum (Support Vacuum) can be used to safely remove the
debris out of the Scorpion. It is recommended that the Support Vacuum have a 1-1/2in vacuum hose.
If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required.
The vacuum should be emptied when half full or when dust accumulation in the vacuum degrades performance.
1. Safe the Vacuum
• Disconnect the compressed air source from the vacuum
• Disconnect the vacuum hose
2. Connect the Support Vacuum
• Activate the support vacuum
• Hold the end of the Support Vacuum Hose over the Scorpion Vacuum Inlet
3. Connect the Support Vacuum
• Tilt the Scorpion onto its side to help the debris ow to the vacuum inlet
• Continue to tilt and lightly shake the Scorpion until all of the debris has been removed from the canister
SAFE DEBRIS REMOVAL
Canister
Support Vacuum Hose
Vacuum Inlet

PRE-FILTER CHANGE
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Page 8
If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required.
The Pre-Filter should be replaced if damaged or when dust accumulation on the Pre-Filter degrades
vacuum performance.
1. Safe the Vacuum
• Disconnect the compressed air source from the vacuum
• Disconnect the vacuum hose
2. Remove the Inlet Cap
• Hold the vacuum canister and rotate the inlet cap counterclockwise
approximately 1 full turn
• Remove the cap from the canister
3. Remove the Pre-Filter from the HEPA lter
• Hold the Inlet Cap in your left hand
• Grasp the bottom of the Pre-Filter with your right hand and carefully pull it
down and off the HEPA lter
• Dispose of the Pre-Filter according to your company policy
4. Install a new Pre-Filter on the HEPA lter
• Lay the inlet cap assembly upside down on a work surface
• Stretch a new Pre-Filter over the HEPA lter
• Pull the Pre-Filter on to the HEPA lter until the entire HEPA lter is covered
• Ensure the Pre-Filter elastic is touching the bottom of the inlet cap
• Ensure the Pre-Filter elastic is NOT seated between the HEPA lter gasket
and the bottom of the inlet cap
5. Replace the Inlet Cap
• Clean / Wipe the top edge of the canister to ensure a good seal when
the inlet cap is attached
• Replace the inlet cap on the canister and rotate clockwise approximately
1 full turn until snug
Canister
Inlet Cap
Pre-Filter
HEPA Filter
Elastic
Top Edge of Canister

HEPA FILTER CHANGE
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Page 9
If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required.
The HEPA Filter should be replaced if damaged or when dust accumulation on the HEPA lter degrades
vacuum performance.
1. Safe the Vacuum
• Disconnect the compressed air source from the vacuum
• Disconnect the vacuum hose
2. Unbox a new HEPA lter
• Remove the Clayton HEPA timer card from the box and set aside
• Remove the HEPA lter from the box and unwrap
3. Remove the Inlet Cap
• Hold the vacuum canister and rotate the inlet cap counterclockwise
approximately 1 full turn
• Remove the cap from the canister
4. Remove the HEPA lter with Pre-Filter from the Inlet cap
• Hold the Inlet Cap in your left hand
• Grasp the bottom of the HEPA lter with your right hand and turn counter
clockwise approximately 3 full turns
• Remove the HEPA lter and Pre-Filter
• Dispose of the HEPA lter and Pre-Filter according to your company policy
5. Install a new HEPA lter
• Hold the Inlet Cap in your left hand
• Grasp the bottom of the HEPA lter with your right hand and turn
clockwise approximately 3 full turns
• Tighten the HEPA lter until it hard stops
Optional
• Using a 3/4 inch 6 point socket and torque wrench ensure the lter
is tightened to 46 in/lbs of torque
6. Install a new Pre-Filter on the HEPA lter
• Lay the inlet cap assembly upside down on a work surface
• Stretch a new Pre-Filter over the HEPA lter
• Pull the Pre-Filter on to the HEPA lter until the entire HEPA lter
is covered
• Ensure the Pre-Filter elastic is touching the bottom of the inlet cap
• Ensure the Pre-Filter elastic is NOT seated between the HEPA lter
gasket and the bottom of the inlet cap
7. Replace the inlet cap
• Clean / Wipe the top edge of the canister to ensure a good seal
when the inlet cap is attached
• Replace the inlet cap on the canister and rotate clockwise
approximately 1 full turn until snug
8. Activate the HEPA lter timer
• Remove the old HEPA timer card from the top handle of the vacuum
• Attach the new HEPA timer card with a zip tie (included) to the top
handle of the vacuum
• Follow the directions on timer card to activate
Inlet Cap
Top Edge of Canister
Canister
HEPA Filter
Pre-Filter
HEPA / Pre-Filter

SHOULDER STRAP
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Page 10
Attaching the Shoulder Strap
• The Shoulder Strap buckles “A” clip to two Mojave Buckles “B” on the Inlet Cap
• Adjust the Shoulder Strap by sliding buckle “C”
B
B
A
A
C

ILLUSTRATED PARTS BREAKDOWN
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Page 11
8
3
11
13
14
2
6
7
5
1
7
12
4
10
9
Seq Item No Description
1 600-027 Scorpion Venturi Assy
2 601-023 Hornet Filter adapter Nickel Plated Aluminum
3 602-SC01 Scorpion Vacuum Canister Lexan
4 602-SC05 Scorpion Vacuum Cap/Inlet
5 627-516H HEPA Filter for Hornet / Scorpion
6 627-516P Prelter Scorpion
7 673-A0013 Inlet Bushing
8 911-060 Hornet Filter Adapter inside gasket
9 930-054 Carry Handle with Mojave Buckles Single Tack
10 930-054-1 Shoulder Strap Mojave Buckles
11 940-011 Fitting Coupler 1/4in HiFlow x 1/4 MNPT
12 940-016 Fitting Plug 1/4in HiFlow x 1/4in MNPT
13 RE0618-PDATB-Z Rivet Blind 3/16 x 0.563 Open Alum Blk (.251-.375)
14 SE103210-PFSM-Z Screw, FH100, SS, 1032 X .625

LIMITED LIFETIME WARRANTY TERMS AND CONDITIONS
Warranty Terms
Clayton Associates, Inc. guarantees its manufactured products against defects in materials or workmanship and will either repair or replace
all parts that prove defective under normal use during the lifetime of the products. The warranty period shall commence from the date
of paid invoice.
This warranty does not cover (a) repairs due to normal wear, accident, neglect, misuse, or use other than as indicated in the instruction
booklet (b) products manufactured by third parties and distributed by Clayton (c) wear items such as bearings, rotor blades, regulators,
valve stems, levers, shrouds, guards, O-rings, seals, gaskets, motor brushes, and other wearable parts.
Repair within the Continental US
During the rst 90 days of the warranty period, Clayton will provide parts and labor to the customer’s site at no charge or pay freight
costs associated with returning the products for repair to a Clayton selected service location and repair the product at no charge.
Clayton personnel will determine the best way to repair the product.
Past 90 days, Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected
service location at customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Repair Outside the Continental US
Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service location at
customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Limitation of Liability
Clayton shall not in any event be liable for any damages, loss of production time or prots, whether based on contract, warranty, negligence,
strict liability or otherwise, including without limitation any consequential, incidental or special damages, arising with respect to the equipment
or its failure to operate.
Clayton Associates, Inc. makes no other warranty or representation of any kind, except that of title, and all other warranties,
express or implied, including warranties of merchantability or tness for any particular purpose, are hereby expressly disclaimed.
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Page 12

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]

Clayton products are proudly made in the USA
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]