Clayton WartHog WGX Series Guide
WARNING
Respiratory protection is recommended
operating this equipment.
WARNING
Eye protection is required when operating this
equipment.
WARNING
Hearing protection is recommended when
operating this equipment.
WARNING
Read and understand operator’s manual before
using this equipment.
SAFETY LEGEND
WARNING
WGX-4 August 03, 2021
Safety – Operation – Maintenance
Keep this document in a safe place
Read and understand this manual before operating your air tool
• A HEPA Filter must be installed in this vacuum at all times.
• If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required.
• Any alteration to this equipment by a third party will nullify its warranty.
WartHog WGX Power Head
Air Powered HEPA Industrial Vacuum
Models: WGX-107G-4, WGX-115G-4, WGX-205G-4, WGX-215G-4
• Designed for toxic dust cleanup and housekeeping
• Dry Recovery Only
Scan this QR code for
online instructions and
documentation, or visit
www.ClaytonHowTo.com
WGX-4_cover
TABLE OF CONTENTS
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 2
Applications & Environments...............................................................................................3
What’s In the Box ................................................................................................................3
............................................................................................3
Getting Started ....................................................................................................................4
Compressed Air Fittings ......................................................................................................5
Before Each Use .................................................................................................................5
Bag Filter Change................................................................................................................6
Safe Filter Change...............................................................................................................7
Pre‑Filter Change ................................................................................................................8
HEPA Filter Change.............................................................................................................9
Illustrated Parts Breakdown...............................................................................................10
Limited Lifetime Warranty Terms And Conditions ..............................................................14
EC Declaration of Conformity............................................................................................15
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 3
• Designed for toxic dust cleanup and housekeeping.
• Dry recovery only.
Do not use this equipment for cleaning or extracting fuel residues from any vehicle or equipment.
Do not use this equipment for cleaning or extracting live sparks or burning embers.
Do not use this equipment in combustible dust or gas atmospheres.
NOTE:
both a power head and an appropriate Clayton vacuum tank. Refer to the instruction manual included with the vacuum tank for
additional information.
PHYSICAL:
Weight....................................................................................................................................................................................TBD lbs (TBD kg)
Dimensions (Diameter x Height) .......................................................................................................................... 17.5 x 12 in (44.5 x 30.5 cm)
Sound Level........................................................................................................................................................................................... 67 dBA
POWER CONSUMPTION:
Pressure...................................................................................................................................................................................90 psi (621 kPa)
Flow .................................................................................................................................................................................60 CFM (102 SCMH)
FILTRATION:
...............................................................................................................................................
............................................................................................................................................................. 95% @ 0.5 micron
PERFORMANCE:
Poly Tank
Vacuum Flow.......................................................................................................................................................... 105 CFM (179 SCMH)
Vacuum Suction ..........................................................................................................................................................180 inH
2
O (45 kPa)
Steel Tank
Vacuum Flow.......................................................................................................................................................... 120 CFM (204 SCMH)
Vacuum Suction ..........................................................................................................................................................120 inH
2
O (30 kPa)
APPLICATIONS & ENVIRONMENTS
WHAT’S IN THE BOX
WGX-4_001
WartHog WGX Power Head
SPECIFICATIONS & REQUIREMENTS
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 4
1. The vacuum power head and the vacuum tank ship in separate boxes.
2. Unbox the vacuum power head.
3. Visually inspect the power head to verify that no parts are missing or damaged.
4. Familiarize yourself with the power head.
Prepare the vacuum for use.
1.
•
•
• Grasp the sides of the cardboard collar and push it all the way onto the inlet tube.
• Verify the bottom of the collar is past the opening on the underside of the inlet tube.
2.
• Remove the Clayton HEPA timer card from the box and set aside.
• Remove the HEPA cable lock from the box and set aside.
•
continued on next page
GETTING STARTED
WGX-4_002
Pressure Gauge
Filter Adapter
Compressed Air
Plug (Air In)
HEPA Wire Lock
HEPA Wire Lock
Compressed Air
Control Valve
GL_005
Filter Bag
Bottom and top of
Cardboard Bag Collar
Push Cardboard Bag Collar
past this point
Tank Wall
Tank Wall
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 5
3.
•
•
–If it is not, rotate it clockwise until it is seated.
• Refer to the instructions included with the HEPA cable lock to install the cable lock.
4. Attach the power head.
• Position the power head on the tank.
• Rotate the power head so that the compressed air control valve on the power
head is aligned with the inlet port on the vacuum tank.
• Latch the power head to the tank.
5.
• Attach the new HEPA timer card with a zip tie (included) to the top handle of the
vacuum.
• Follow the directions on timer card to activate it.
The vacuum has the following compressed air requirements to function properly:
• Compressed air must be clean, dry, and oil free to prevent blockage of the pneumatic system.
•
Compressed Air Plug (Air In)
•
•
•
• Install a new compressed air plug.
1. Attach the vacuum hose.
• Open the inlet port on the vacuum tank.
• Insert the metal sleeve of the vacuum hose into the inlet port on the vacuum tank.
2. Activate the vacuum.
• Rotate the Compressed Air Control valve to the ON position.
GETTING STARTED
WGX-4_003
Inlet Port
aligned with …
Compressed Air
Control Valve …
COMPRESSED AIR FITTINGS
BEFORE EACH USE
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 6
1. Safe the vacuum.
• Disconnect the vacuum from compressed air source.
• Remove all hoses from the vacuum.
2. Remove the power head.
• Unlatch the power head from the tank.
•
•
3.
•
• Holding your hand over the opening on the bag, lift the bag out of the tank.
• Dispose of the bag according to company policy.
4.
•
•
• Grasp the sides of the cardboard collar and push it all the way onto the inlet tube.
• Verify the bottom of the collar is past the opening on the underside of the inlet tube.
5.
•
•
–If it is not, rotate it clockwise until it is seated.
6. Replace the power head.
• Position the power head on the tank.
• Rotate the power head so that the Compressed Air Control valve on the power head is aligned with the inlet port on the vacuum tank.
• Latch the power head to the tank.
BAG FILTER CHANGE
GL_005
Tank Wall
Tank Wall
Bottom and top of
cardboard bag collar
Push cardboard bag
collar past this point
Filter Bag
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 7
Principle of Operation
Safe Filter Change (SFC) uses a second Clayton HEPA vacuum and a Safe Filter Change Hose to create a downdraft within the primary
1. Connect the vacuums.
• Verify the Compressed Air Control valve on both vacuums is in the AUTO/OFF position.
• Remove all vacuum hoses from the primary vacuum.
• Position the support vacuum with its inlet port facing the SFC port on the primary vacuum.
• Open the inlet port on the support vacuum.
• Insert one metal sleeve of the SFC hose into the inlet port on the support vacuum.
• Open the SFC port on the primary vacuum.
• Insert the other metal sleeve of the SFC hose into the SFC port on the primary vacuum.
• Connect both vacuums to a compressed air source.
2. Remove the power head.
• Unlatch the primary vacuum’s power head from the tank.
•
• Rotate the support vacuum Compressed Air Control valve to the ON position to create the downdraft.
•
•
• The primary power head should remain running.
3.
• Turn a large disposal bag inside out around your arms.
•
•
•
• Gather the neck of the disposal bag and seal the bag closed using tape or ties.
•
4.
•
•
• Grasp the sides of the cardboard collar and push it all the way onto the inlet tube.
• Verify the bottom of the collar is past the opening on the underside of the inlet tube.
continued on next page
SAFE FILTER CHANGE
GL_005
Filter Bag
Bottom and top of
Cardboard Bag Collar
Push Cardboard Bag Collar
past this point
Tank Wall
Tank Wall
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 8
5.
•
•
–If it is not, rotate it clockwise until it is seated.
6. Replace the primary power head.
• Carefully position the primary power head on the primary tank.
• Rotate the primary vacuum Compressed Air Control valve to the OFF position.
• Rotate the power head so that the Compressed Air Control valve on the power head is aligned with the inlet port on the vacuum tank.
• Latch the power head to the tank.
• Rotate the support vacuum Compressed Air Control valve to the OFF position.
7. Disconnect the vacuums.
• Disconnect the SFC hose from the primary vacuum SFC port.
• Disconnect the SFC hose from the support vacuum inlet port.
1. Safe the vacuum.
• Disconnect the vacuum from the compressed air source.
• Remove all hoses from the vacuum.
2. Remove the power head.
• Unlatch the power head from the tank.
•
•
3.
•
• Find the seam and carefully peel the Velcro apart.
•
4.
•
•
•
5.
•
•
–If it is not, rotate it clockwise until it is fully seated.
6. Replace the power head.
• Position the power head on the vacuum tank.
• Rotate the power head so that the Compressed Air Control valve on the power head is aligned with the inlet port on the vacuum tank.
• Latch the power head to the tank.
SAFE FILTER CHANGE
PRE-FILTER CHANGE
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 9
Never attempt to clean
the HEPA lter as this will damage it.
1. Safe the vacuum.
• Disconnect the vacuum from the compressed air source.
• Remove all hoses from the vacuum.
2. Remove the power head.
• Unlatch the power head from the vacuum tank.
•
•
3.
• Remove the Clayton HEPA timer card from the box and set aside.
• Remove the HEPA cable lock from the box and set aside.
•
4.
• Holding the power head on its side cut the HEPA cable lock and remove it.
•
•
5. Install a new HEPA Filter.
•
•
–If it is not, rotate it clockwise until it is fully seated.
• Refer to the instructions included with the HEPA cable lock to install the cable lock.
6. Replace the power head.
• Carefully position the power head on the vacuum tank.
• Rotate the power head so that the Compressed Air Control valve on the power head is aligned with the inlet port on the vacuum tank.
• Latch the power head to the vacuum tank.
7.
• Remove the old HEPA timer card from the power head.
• Attach the new HEPA timer card with a zip tie (included) to the top handle of the vacuum.
• Follow the directions on the timer card to activate.
HEPA FILTER CHANGE
ILLUSTRATED PARTS BREAKDOWN
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 10
603-WGX-4 (Sheet 1 of 4)
ILLUSTRATED PARTS BREAKDOWN
Seq Item No Description
1 605-310A HH Vac Head Handle Cap SS Black
2 605-316E WTX Vac Enclosure Toxic Pneu SS Black
3 918-08BH Bulkhead, 1/2 X 1/2, Brass
4 924-0502 Valve, 1/2, MPT X FPT, Ball Valve
5 925-P24R160-01 Gauge Pressure 1.5in 0-160 psi Panel Mount
6 930-027 Handle, Carry, Flex Rubber
7 940-08PM FTG, Plug, 1/2 in MNPT
8 FE103212-HZSM-Z Hex Standoff, 10-32 MF X 3/4 in SS
9 NE10320608-HNSZ Nut 10-32 Nylon Lock SS Short
10 RE0620-SDSSS-Z Rivet Blind 3/16 X 0.625 Sealed SS (.251-.375)
11 SE103206-XPSM-Z Screw 10-32 X 3/8in SS TORX
12 WE133203-RFS-Z Washer .203ID X .500OD .047H Round Stainless Steel
WGX-4_004
1
6
11
2
7
12
3
84
9
5
10
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 11
ILLUSTRATED PARTS BREAKDOWN
603-WGX-4 (Sheet 2 of 4)
Seq Item No Description
1 922-T.25GN 1/4 in OD. Nylon Tubing Green
2 922-T.50NGE Tubing, 1/2 Polyethylene, Orange
3 927-04L-02F FTG Elbow 1/8 FNPT To 1/4 PC
4 927-08L-08 FTG Elbow 1/2 PC To 1/2 MNPT
5 927-08R04 FTG Reducer 1/2 MPC To 1/4 PC
6 927-08T-08 FTG Tee 1/2 PC To 1/2 MPT
WGX-4_005
4
1
5
2
6
3
ILLUSTRATED PARTS BREAKDOWN
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 12
ILLUSTRATED PARTS BREAKDOWN
603-WGX-4 (Sheet 3 of 4)
Seq Item No Description
1 911-803-1 Handle Cap Sound Control Foam
2 911-803-3 Enclosure Top Sound Control Foam
3 911-803-4 Base Ring Sound Control Foam
4 911-803-6 Enclosure Foam 1 Sound Control
4 911-803-7 Enclosure Foam 2 Sound Control
4 911-803-8 Enclosure Foam 3 Sound Control
WGX-4_006
1
2
3
4
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 13
ILLUSTRATED PARTS BREAKDOWN
603-WGX-4 (Sheet 4 of 4)
WGX-4_007
1
4
7
10
2
8
11
3
6
7
7
9
12
14
5
13
Seq
Item No Description
1 600-019 Air Motor WartHog
2 600-WF-1364F Washer Fiber 13/64 ID X 3/8OD
3 601-021 Filter Adapter, WartHog
4 602-812 Can Plastic Mufer Black
5 605-310B16 HH Vac Head Base 16in SS Black
6 911-011 Gasket, Filter Adapter
7 911-812 Mufer Felt Kit For WartHog Air
8 FE103208-HZSM-B Hex Standoff, 10-32 MF X 1/2 SS With Bore
9 FE103224-HZSM-Z Hex Standoff SS, 10-32 M-F X 1.5in Long
10 NE10320615-HNSZ Nut, 10-32 Nylon Lock, SS, High
11 SE103206-XPSM-Z Screw 10-32 X 3/8in SS TORX
12 SE103210-ACSM-L Screw 10-32 X 5/8 Low Socket Cap SS
13 SE162012-XPSM-Z Screw 1/4-20 X 3/4in Button Head Torx SS
14 WE133203-RFS-Z Washer .203ID X .500OD .047H Round Stainless Steel
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 14
Warranty Terms
Clayton Associates, Inc. guarantees its manufactured products against defects in materials or workmanship and will either repair or replace
all parts that prove defective under normal use during the lifetime of the products. The warranty period shall commence from the date of paid
invoice.
This warranty does not cover (a) repairs due to normal wear, accident, neglect, misuse, or use other than as indicated in the instruction booklet
(b) products manufactured by third parties and distributed by Clayton (c) wear items such as bearings, rotor blades, regulators, valve stems,
levers, shrouds, guards, O‑rings, seals, gaskets, motor brushes, and other wearable parts.
Repair within the Continental US
associated with returning the products for repair to a Clayton selected service location and repair the product at no charge. Clayton personnel
will determine the best way to repair the product.
Past 90 days, Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service
location at customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Repair Outside the Continental US
Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service location at
customer’s expense and Clayton will repair the product at no charge and provide return shipping.
Limitation of Liability
or its failure to operate.
Clayton Associates, Inc. makes no other warranty or representation of any kind, except that of title, and all other warranties, express or implied,
LIMITED LIFETIME WARRANTY TERMS AND CONDITIONS
Brad Clayton
President
Clayton Associates, Inc.
Place of Issue: Lakewood, New Jersey, USA November 23, 2018
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 15
Clayton Associates, Inc. of 1650 Oak Street, Lakewood New Jersey 08701 U.S.A. declare on our own responsibility that the
Industrial HEPA Filtered, Electrically Powered Vacuum Cleaners and Accessories for Dry Recovery
• Vacuum Models (where XXXX is the Tank Model):
WGX-XXXX-0, WGP-XXXX-0, WTX-XXXX-0, WTP-XXXX-0
WGX-XXXX-1, WGP-XXXX-1, WTX-XXXX-1, WTP-XXXX-1
• Tank Models: 115G,115T,205G, 205T, 215G, 215T
• With serial numbers ranging from WH0000001 through WH9999999
applicable directives:
• Machinery Directive 2006/42/EC
• The Electromagnetic Compatibility Directive 2004/108/EC
Compliance has been obtained by application of the following standards:
• EN ISO 12100:2010-11
• EN 60335-1:2012/A13 excluding 25.6
•
collection of hazardous dusts
• EN 55014-1:2017
• EN 55014-2:2015
Way, Wrexham Industrial Estate, Wrexham, LL13 9UZ, United Kingdom.
File Number: 18FILE0423
Subject to use for the purpose for which it was designed in accordance with relevant standards and with the manufacturer’s
EC DECLARATION OF CONFORMITY
Brad Clayton
President
Clayton Associates, Inc.
Place of Issue: Lakewood, New Jersey, USA November 23, 2018
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
WGX-4 www.DustlessMadeSimple.com • [email protected]
Page 16
EC DECLARATION OF CONFORMITY
Clayton Associates, Inc. of 1650 Oak Street, Lakewood New Jersey 08701 U.S.A. declare on our own responsibility that the
Industrial HEPA Filtered, Electrically Powered Vacuum Cleaners
• Vacuum Models (where XXXX is the Tank Model):
WGX-XXXX-0, WGP-XXXX-0, WTX-XXXX-0, WTP-XXXX-0
WGX-XXXX-1, WGP-XXXX-1, WTX-XXXX-1, WTP-XXXX-1
• Tank Models: 115G,115T,205G, 205T, 215G, 215T
• With serial numbers ranging from WH0000001 through WH9999999
Test Procedure:
• The test was performed using an aerosol generator and a photometer.
•
•
Test Results:
•
• Test performed at: 740 Driving Park Avenue, Rochester NY 14613 USA
Declaration:
•
THIS PAGE IS INTENTIONALLY BLANK
Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com • [email protected]
Clayton products are proudly made in the USA
This manual suits for next models
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