ClearView RT-RT108 User manual

VERSION 1.1
INSTALLATION INSTRUCTIONS
RT-RT108 | RT-RT110

2
Introduction
clearviewaccessories.com.au
Clearview Accessories began in 2006, as a family run business owned by
entrepreneur, Mike Cowan and his son-in-law, Jay Praag. In the years that followed,
Mike and Jay turned their small family business with three full-time employees, into
one of Australia’s most respected 4WD and Touring Brands.
With a strong passion for the automotive industry, quality design and discipline in
professional workmanship, our trust is built within our values of creating high quality
ADR compliant designs.
Since our inception, our unrelenting commitment to creating solutions found
nowhere else, has helped us establish our position as a leader in manufacturing
unique 4wd and touring accessories. With an entrenched enterprising spirit, we are
dedicated to creating value for, and delighting our customers.
From humble beginnings, Clearview Accessories has grown and today manufactures
a range of unique, quality products for your next off-road adventure!
Contact us:
Clearview Accessories
3 Frog Court, Craigieburn VIC 3064
Phone: [phone]
Email: [email protected]
Website: clearviewaccessories.com.au
Due to Clearview's Continuous Improvement Program, information may change
without notice. Clearview takes no responsibility for the result of incorrect use of
these installation instructions.
Thank you
for choosing
Clearview Accessories®
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Contents
3
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Introduction
Getting Started
Before You Start
Assembly Instructions
3
5
7
8-17
How to Install Rock Tamers Mesh Inserts
Warranty
18
19

Getting Started
clearviewaccessories.com.au
Parts List for RT-RT108 and RT-RT110
Part No.
Qty.
U/M
Description
RT034
1
EA
Center Hub / Matte Black Finish*
RT035
2
EA
M10 Ball Mount Clamp Bolt*
RT036
2
EA
M10 Jam Nut*
RT037
2
EA
M10 Split Washer*
RT038
1
EA
M10 Flat Washer *
RT039
1
EA
Hub Arm R (Right) / Matte Black Finish*
RT040
6
EA
Hub Arm L (Left) / Matte Black Finish*
RT041
6
EA
M6 Arm Clamp Bolt*
RT032
2
EA
M6 Nylon Insert Hex Nut*
RT042
2
EA
M18 Arm Pivot Bolt*
RT043
2
EA
M18 Split Washer*
RT044
1
EA
M18 Flat Washer*
RT027
2
EA
5mm Allen Wrench - Solid (Black)
RT045
2
EA
Flap Support Rod (Stainless Sleeved )
RT046
2
EA
Rod End Cap
RT017
2
EA
Flap End Cap
RT018
2
EA
M5 Flap Retainer Bolt (Round Head)
RT047
2
EA
M5 End Cap Bolt (Hex Head)
RT019
4
EA
M5 Nylon Insert Hex Nut
RT048
2
EA
Flap Clamp / Matte Black Finish
RT022
2
EA
Mudflap (SS Trim Plate)
RT023
10
EA
M8 Flap Clamp Bolt
RT024
10
EA
M8 Flat Washer
RT025
10
EA
M8 Nylon Insert Hex Nut
RT026
1
EA
Bolt Hole Punch (Black)
RT028
2
EA
Rock Tamers Trim Plate
RT049
16
EA
Trim Plate Bolt (STAR PIN™)
RT030
16
EA
M6 Trim Plate Spacer
RT031
16
EA
M6 Flat Washer
RT032
16
EA
M6 Nylon Insert Hex Nut
RT050
1
EA
Locking STAR PIN™ Wrench (Black)
RT057
1
EA
2.5" Center Hub/Matte Black Finish.* (Only if RT-RT110 is
purchased)
IM002
1
EA
RT-RT108/RT-RT110 Instruction Manual
*HUB ASSRMBLY - FACTORY ASSEMBLED
If anything is missing, or damaged, please do not install your new Rock Tamers® and
contact us on 03 8351 9933 or via: [email protected]
4

Bolt Torque Conversion Table
clearviewaccessories.com.au
Inch-Pounds
(in-lbs)
Foot-Pounds
(ft-lbs)
Newton-Meters
(N-m)
Kilogram-Centimeters
(kg-cm)
20
1.7
2.3
23
30
2.5
3.4
34
70
5.87
7.9
79
80
6.7
9.0
90
180
15
20
203
1500
125
169
1690
If anything is missing, or damaged, please do not install your new Rock Tamers® and
contact us on 03 8351 9933 or via: [email protected]
Wrench/Ratchet Wrench and socket sizes:
– 8mm, 10mm, 13mm, 17mm, & 27mm (or a wrench adjustable up to 27mm)
– Locking STAR PIN™ wrench (included in kit)
Utility knife
Tape measure or yardstick.
Straight edge for cutting guide at least 24” in length, or 61 cm long
Hammer or mallet
Tools Required:
– 5mm locking Allen wrench (included in kit)
5

CAUTION WARNING
Before you Start
FOR TECHNICAL SUPPORT CALL 03 8351 9933
Read through the fitting instructions before installation of Clearview Accessories.
Always install the accessory following the fitting instructions. Failure to do so may
cause damage to the vehicle or the accessory and will void your warranty.
Ensure all packaging materials are recycled and/or disposed of in accordance with
local regulations.
Safely store and protect any removed vehicle components.
Remove all metal swarf and dust from all vehicle surfaces if the surface is used for
accessory installation.
Consumer assumes all risks associated with product performance after installation.
Rock Tamers® will not protect everything and everyone from harm. Results may vary
depending on road surface and conditions, vehicle types, weather conditions,
installation, and driving input. Please apply common sense to your expectations
relating to product performance.
Car Washes; You must remove the mudflap system before entering any drive-
through car wash.
6
Any modifications to the factory-installed exhaust system may void your
manufacturer’s warranty.
Adequate clearance must be maintained to prevent heat damage to the flaps. If this
cannot be achieved we suggest fitting a 90degree dump or curved aluminum heat
deflector to the tailpipe. This will divert hot gasses away from the flaps.
For vehicles with exhausts that cannot be diverted we suggest attaching an aluminum
heat shield to the mud flap clamp bolts in the vicinity of the exhaust. This will deflect
the heat while allowing the flap to move freely.
Common sense should prevail, if you feel your flaps are getting too hot because of the
exhaust then have the modification done.
EXHAUSTS:

Before you Start
FOR TECHNICAL SUPPORT CALL 03 8351 9933 7
PERFORMANCE:
The static angle of the flaps can be increased up to 35 degrees from the vertical. This will
enhance the performance of the flaps and help eliminate the chance of stones re-
bounding back onto the tow vehicle. When travelling, the flaps need to be sitting at about
45 degrees to be effective. Adjusting the static angle will help achieve this.
Some Australian vehicles (for example the 200 series LandCruiser) require the center hub
to be turned upside down which lowers the pivoting point of the support arms by about
35mm. Doing this lessens the angle required of the supporting arms, allowing the rear
tailgate to be opened without damage.
If the center hub and supporting arms are mounted on a 200 series LandCruiser without
this modification, you cannot open the rear tailgate. It is also important to increase the
static angle of the flaps even more because the flaps sit further away from the vehicle.
Clearview Accessories provides a free Rock Screen with every set of Rock Tamers. This
lightweight mesh insert is also available to be purchased separately for vehicles regularly
travelling on gravel roads and off road driving. This insert, when fitted between the two
flaps, will reduce the occurrence of stray stones, debris etc. rebounding off the A-frame of
your tow vehicle. Available in two sizes: 750mm wide and 900mm wide.
MAINTENANCE:
Car Washes: You must remove the mudflap system before entering any drive-through car
wash.
Extend the life of your Rock Tamers: When not in use, spray the hub and fittings with a
lanolin-based spray and wipe off excess. This will protect against corrosion etc. particularly
when used salty conditions.
Before travelling, check all bolts to ensure that they are tight. For optimum service and life,
check components and the torque on all bolts prior to each use.
Rock Tamers will not protect everything from harm. Results may vary depending on road
surface and conditions, vehicle types, weather conditions, installation and driving input
(particularly speed). Please apply common sense to your expectations relating to the
product’s performance.

Assembly Instructions
IMPORTANT
Rock Tamers Trim Plate
Rod End Cap Flap Support Rod
Flap Clamp
Small & mid sized vehicles
Full size vehicles
Large sized vehicles such
as motorhomes or dual
axel vehicles
Flap Position Holes
1.
2.
3.
Flap Retainer Bolt with
nylon Insert Hex Nut
Flap End Cap
Flap Clamp Bolts (5)
each side with washers
& Nylon Insert Hex Nuts
Mudflap
Trim Plate Bolts (8) each
side w/spacers, washers
and Nylon Insert Hex Nuts
8 clearviewaccessories.com.au
The lowest point of the mud flaps need to
be a minimum of 100mm off the ground
when hitched or fully loaded. Ensure the
mudflaps are installed with a slight curve at
the top so there is tension on the rubber,
this will help provide maximum protection
from rocks and debris etc. (See page 7)
100mm
curved

Assembly Instructions
IMAGE 1
Arm Pivot Bolts (2) Arm Clamp Bolts
for width adjustment
(3) each side
Hub Assembly
Ball Mount
Clamp Bolts (2)
Receiver
on vehicle
(vehicle not shown)
Ball Mount (example)
purchase separately
Hitch Pin (example)
purchase separately
9clearviewaccessories.com.au
Assembly Hints
The MUDFLAP length may require cutting to fit your specific vehicle. Be sure of the
required length (minimum 100mm off the ground to bottom of mudflap) by measuring
with full tongue weight attached.
Refer Image 1 for component names and general definitions. Names in ALL CAPITALS
refer to parts named in the illustrations.
It may be easier to assemble the system while attached to a BALL MOUNT on the vehicle.
However, it may also be assembled on a floor or workbench.

Assembly Instructions
10 clearviewaccessories.com.au
Refer Images 2 & 3.
1. Slide HUB ASSEMBLY onto
BALL MOUNT and insert into
vehicle RECEIVER HITCH.
Account for all parts listed in the Parts List.
Adjust HUB ASSEMBLY to
desired position.
2. Secure the BALL MOUNT
with HITCH PIN.
Refer Image 3.
3. Tighten the two M10 BALL
MOUNT CLAMP BOLTS to hold
CENTER HUB in place.
(For assembly only)
Refer Image 4.
4. Loosen or Remove all three M6
ARM CLAMP BOLTS from each
HUB ARM. Carefully insert the two
FLAP SUPPORT RODS thru HUB
ARMS. Place ROD END CAP over
the end of rods, hex side facing
away from the vehicle, insert END
CAP BOLT through END CAP
BOLT HOLE, tighten securely with
M5 NYLON INSERT HEX NUT.
IMAGE 2
Hub Assembly
Ball Mount (Example)
Purchase separately
IMAGE 3
Vehicle Bumper shown
with 2" receiver
Ball Mount Clamp Bolts
IMAGE 4
Rod End Cap
End Cap
Bolt & Nut
Arm Clamp Bolts &
Nuts (3) each Arm
Hub Arm
Slot
End Cap Bolt hole
End Cap Bolt hole

IMAGE 5
Arm Clamp for fine
width adjustment Flap Support Rods
Rod End Caps with
Nut and Bolts
Flap position holes
must face forward
IMAGE 6
Slide carefully
Flap End Cap
Square holes, this side
Flap Retainer Bolt
through both parts
Small & mid sized vehicles
Full size vehicles
Large sized vehicles
Flap Position Holes
1.
2.
3.
(dual axles, motorhomes..)
11
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Assembly Instructions
6. Position the left and right FLAP SUPPORT RODS so the width adjustment
holes face forward horizontally. Refer Image 5.
5. Re-install M6 ARM CLAMP BOLTS and M6 NYLON INSERT HEX NUTS back into
HUB ARMS after the SUPPORT ROD is inserted. (Do not tighten yet.)
NB: MUDFLAP not yet attached in Image 6.
7. Slide FLAP CLAMPS over the FLAP SUPPORT RODS with square holes facing
away from vehicle. Do not secure with FLAP RETAINER BOLTS yet.
Refer Image 6 for orientation of flap retainer bolt hole and flap support rod
positioning holes.

12 clearviewaccessories.com.au
Assembly Instructions
IMPORTANT: This next step is critical in
ensuring that the MUDFLAP SYSTEM is
properly installed. All measurements
should be made while tow vehicle has
full tongue weight. (Mudflap to be a
minimum of 100mm off the ground)
8. Make sure SUPPORT RODS are level on both sides and measure the distance from the
bottom of FLAP SUPPORT ROD to the ground. Subtract the desired ground clearance
(3”- 4” recommended or 75 mm – 100 mm).
Refer Image 7.
9. Lay MUDFLAP down with grooved side up on flat surface. Measure desired MUDFLAP
length from the bottom up. Find the nearest pre-molded CUT LINE GROOVE and mark.
Refer Image 8.
IMPORTANT:
Before cutting and
drilling/punching holes, make
sure to place either a scrap piece
of wood or thick cardboard
underneath MUDFLAP to avoid
any surface damage.
IMAGE 7
Measure with
each side
Measure
Mudflap
length
Ground
Clearance
(3" - 4")
Ground
Clearance
(3" - 4")
Ground
IMAGE 8
Measure
Mudflap
length
Cut Guide Grooves
100mm

13
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Assembly Instructions
10. Use a sharp utility knife to cut through MUDFLAP using the groove and a straight
edge as a guide. This may take several passes to completely cut through MUDFLAP.
Refer Image 8. Repeat procedure for 2nd MUDFLAP.
IMPORTANT: Place a scrap piece of wood under the MUD FLAPS when punching or
drilling holes, as the punch will dull and may damage the surface underneath.
11. Punch the top row of pre-
moulded holes in the MUDFLAP
using the included BOLT HOLE
PUNCH.
Refer Image 9.
Insert the five M8 FLAP CLAMP BOLTS through the square holes. Loosely attach the
M8 FLAT WASHER and M8 NYLON INSERT HEX NUT to the back as shown. (Do not
tighten yet.) Refer Image 10. Repeat for 2nd MUDFLAP.
Inner Hole - for small and mid-sized vehicles
Center Hole - for full-size vehicles
Outer Hole - for large vehicles, such as dually trucks and small motor homes
12. Assemble the cut end of the MUDFLAP into FLAP CLAMP by either sliding or pushing it
down onto the top of the MUDFLAP with the square holes on the smooth side.
Note: Should it be difficult to slide MUDFLAP into FLAP CLAMP, lubricate the cut end of
the MUDFLAP surface before inserting - i.e. a dry lubricant, such as WD40 Dry PTFE
Lubricant may be used to help with Installation.
13. Slide the FLAP CLAMP with the attached MUDFLAP over the FLAP SUPPORT ROD with
the NYLON INSERT HEX NUTS facing your vehicle. Position the MUDFLAPS and FLAP
SUPPORT RODS (left and right) as desired for your vehicle. Line up a small hole in FLAP
CLAMP with one of the three flap adjustment holes in SUPPORT ROD depending on
vehicle size.
Finally, insert the small M5 FLAP RETAINER BOLT through the FLAP CLAMP and
SUPPORT ROD and attach the M5 NYLON INSERT HEX NUT.
Refer Images 1 & 6. Repeat for 2nd MUDFLAP.
IMAGE 9
Bolt Hole Puch
Pre-Molded Holes
Wood Block
under Mudflap
Cut Edge

14 clearviewaccessories.com.au
Assembly Instructions
14. Assemble TRIM PLATES. Insert M6 TRIM PLATE SPACERS into holes in raised bottom
portion of MUDFLAP. Attach the ROCK TAMERS TRIM PLATE with the eight M6 TRIM
PLATE BOLTS (Locking STAR PIN™ [STAR PIN™ wrench included]), M6 FLAT WASHERS,
and M6 NYLON INSERT HEX NUTS as shown in Image 10. (20 in-lbs torque [10 mm
socket or wrench]).
Repeat for 2nd MUDFLAP.
Note: DO NOT over-tighten, as it will damage the TRIM PLATE.
15. The ARMS of the HUB
ASSEMBLY may be loosened
and rotated to fit your vehicle
application. The FLAP SUPPORT
RODS must also be rotated
slightly so the MUDFLAPS hang
vertical.
Refer Image 11.
See Detail D
Detail D
Square Hole
Flap Clamp
Bolts (5)
Trim Plate
Bolts (8)
IMAGE 10
Hub Arm may be rotated to fit
the vehicle application. Upright
position recommended. Rotate
the same both sides.
Arm Pivot Bolts (2)
IMAGE 11

15
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Assembly Instructions
16. Finalise all positioning and adjustments. For all conversions see Torque conversion
table on Page 6.
17. Make sure the M10 SPLIT WASHERS and M10 JAM NUTS remain loose on the M10 BALL
MOUNT CLAMP BOLTS and finish tightening the M10 CLAMP BOLTS evenly onto BALL
MOUNT. (120-180 in-lbs torque [17 mm socket or wrench]). Once the M10 BALL MOUNT
CLAMP BOLTS are tight, tighten the M10 WASHERS AND JAM NUTS securely.
Refer Image 12.
18. Tighten the large CENTER
HUB M18 ARM PIVOT BOLTS.
(1500 in-lbs torque [27mm
socket or wrench]).
Refer Image 13.
Note: Make sure the ARM
PIVOT BOLTS and SUPPORT
RODS have sufficient
clearance away from the
bumper so that they do not
rub up against it.
Exploded view
Ball Mount Clamp Bolt
Flat Washer
Split Washer
Jam Nut
Ball Mount Clamp Bolt
IMAGE 12
Arm Pivot Bolts (2)
Hub Assembly
IMAGE 13

clearviewaccessories.com.au
Assembly Instructions
19. Finalise width adjustment of FLAP SUPPORT RODS by sliding them in or out of the
HUB ARMS. Refer Image 5.
Note: It is recommended that the final MUDFLAP position extends a minimum
of 2” from outer edge of tyre.
Same as IMAGE 5
Arm Clamp for fine
width adjustment Flap Support Rods
Rod End Caps with
Nut and Bolts
Flap position holes
must face forward
20. Tighten the five M8 FLAP CLAMP BOLTS on each of the FLAP CLAMPS.
Refer Image 10. (30 in-lbs torque [13mm socket or wrench])
IMPORTANT: SUPPOR T RODS MUST NOT BE ABLE TO ROTATE or MOVE IN HUB
ARMS or FLAP CLAMPS.
See Detail D
Detail D
Square Hole
Flap Clamp
Bolts (5)
Trim Plate
Bolts (8)
Same as IMAGE 10
16
IMPORTANT: Evenly tighten the three M6 ARM CLAMP BOLTS beginning with
the center bolt and moving from one to another on each side until all are tight.
The SLOT will NOT close. (70-80 in-lbs torque [5mm ALLEN WRENCH])

Flap End Cap
Same as IMAGE 6
Slide carefully
Flap End Cap
Square holes, this side
Flap Retainer Bolt
through both parts
Small & mid sized vehicles
Full size vehicles
Large sized vehicles
Flap Position Holes
1.
2.
3.
(Dual Axles, Motorhomes..)
IMAGE 14
IMAGE 16
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Assembly Instructions
21. Tighten the M5 FLAP RETAINER BOLTS on each side. Refer Image 6.
IMPORTANT: FLAP RETAINER BOLTS are not intended to hold FLAP CLAMP on FLAP
SUPPORT ROD. The RETAINER BOLTS must be used for proper positioning and safety.
23. The ROCK TAMERS® Mudflap
System is now ready to use. As a final
safety procedure, check bolts to
ensure that they are tight and
properly assembled. For optimum
service and life, check components
and the torque on all bolts prior to
each use.
Refer Image 16.
22. Complete the assembly by
inserting the FLAP END CAPS into
the FLAP CLAMPS.
Refer Image 14.
17
Insert the Rock Tamers Bolt
Bumpers into the bolts.
Refer Image 15
IMAGE 15

Set width of rubber flaps to approximately 31.5” (800mm) between the first Flap Clamp Bolts
on each side (see Image 1).
Remove the 2 Flap Clamp Bolts, replace them with 2 included bolts with thread facing away
from vehicle. Lock bolts into position using a nut, tighten to 30 in-lbs (see Image 3). *NOTE
THAT HARDWARE SHOULD BE SAVED FOR FUTURE USE.
Place the Mesh Insert on these bolts, mark the location of the hole and slot that will be cut
for the ball-mount on the Mesh Insert.
With the Mesh Insert still in place, mark the location of the lower 2 eyelets on the rubber
flaps.
Place the Mesh Insert on a scrap piece of wood and cut the hole and slot using a sharp blade.
(see dotted line in Image 2) *NOTE THAT THE SLOT, IF REQUIRED, SHOULD BE CUT
BETWEEN THE 2 TOP CENTRE EYELETS.
Drill 1/4” (6mm) holes in the rubber flaps, corresponding with the markings from the lower
eyelets. *NOTE THAT THE RUBBER FLAPS SHOULD BE PLACED ON A SCRAP PIECE OF
WOOD, ON A SOLID SURFACE.
Insert a bolt, with 1 large washer, into the hole in the rubber flap with the thread facing away
from the vehicle.
Place another large washer over the lower bolt, then lock the bolt into position using a nut
(see Image 4).
Repeat steps 7 & 8 on the other rubber flap.
Place the Mesh Insert over the 4 bolts and secure in place using 4 small washers, 4 split lock
washers and 4 wing nuts.
Lace the 2 top centre eyelets together using zip tie or string (not included).
Additional access slots can be cut for power leads, chains, etc.
The Mesh Insert is a disposable item and available for purchase from Clearview Accessories.
The life of the Mesh Insert will vary depending on road conditions and speed.
A loose-fitting mesh will last longer than a tight-fitting mesh.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
NOTE
HOW TO INSTALL ROCK TAMERS
MESH INSERTS 33.5” (850mm)
clearviewaccessories.com.au
18
Image 1
Image 2
Image 3 Image 4

clearviewaccessories.com.au
Warranty
Clearview® Rock Tamers® are designed and manufactured to the highest quality standards.
We stand behind our Products with a 12-Month Manufacturer’s Warranty.
Clearview Accessories® warranty applies to the original purchaser only. Please ensure that
your receipt is kept in a safe place. A receipt will be required to make a warranty claim on any
Clearview® product. If we determine that a Clearview® Product is defective in materials or
workmanship during the Warranty, we will either repair or replace the product. Repair or
replacement is solely at the discretion of Clearview Accessories®.
Please ensure that you fit the Clearview® products in accordance with the product
information provided and all relevant vehicle safety and compliance laws; and use the
Clearview® product for the purpose for which it was originally designed. This warranty does
not apply to failure or damage caused by incorrect or faulty fitment, accidental or intentional
damage, alteration, acts of nature, vandalism, collision, road hazards or adverse conditions,
misuse, abuse or neglect of the Clearview® product, including improper repair or maintenance
or failing to repair and maintain the product, failure of other products, operation of the product
outside of its environmental or technical specifications, or repair or modification carried out by
anyone other than Clearview Accessories®. No charges will be accepted for external labour or
materials without the prior advice or clearance from Clearview® claims team. Clearview
Accessories warranty does not cover any scratches or chips.
Clearview® Products are not designed to be modified for convenient use in alternative
applications. Alteration, modification, or manipulation of our products will void all warranty
with Clearview Accessories®.
All claims under this warranty should lodged through our website warranty section
https://www.clearviewaccessories.com.au/about/warranty/ with the detail of the fault, proof of
purchase, proof of identification and vehicle fitment details where relevant. If your claim is
accepted for defects in material or workmanship Clearview® will, at its discretion, offer to
repair, replace parts, or return and refund.
Our goods come with guarantees that cannot be excluded under the Australian Consumer
Law. You are entitled to a replacement or refund for a major failure and for compensation for
any other reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure does not
amount to a major failure. In the event of a minor failure, the company reserves the right to
choose to repair or replace the product.
Clearview Accessories | ABN: 59 140 145 393 | 3 Frog Court, Craigieburn VIC 3064
Ph: [phone] | Email: [email protected]
19

Clearview Accessories
3 Frog Court, Craigieburn VIC 3064
[phone]
[email protected]
clearviewaccessories.com.au