Cleco 17BP B User manual

For additional product information visit our website at http://www.apextoolgroup.com
17BP…B…
Cordless EC Tool
Instruction Manual
P1890E/EN
2010-08

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For this Instruction Manual
This Instruction Manual is a – translation of the original Instruction Manual – intended for all persons who
work with this tool but do not do any programming work.
The Instruction Manual
• provides important notes for safe and effective use.
• describes the function and operation of the cordless EC tool.
• serves as a reference work for technical data, service intervals
and spare part orders.
• provides information on options.
For more information on the operation of the 17BP see
• programming manual controller TMEC-200, no. P1934E
• programming manual controller TMEB-200, no. P1895E
• programming manual TMEB-COM, no. P1898E for PC application
• Programming manual Nutrunner control m-Pro-400S⁄SE
• Programming manual Nutrunner control mPro400GC
• Instruction manual Power Module PM48, no. P1963E
• Instruction manual accupack 26 V 935377, no. P1970E
• Instruction manual accupack 44 V 936400PT, no. P2070BA
• Instruction manual battery charger 26 V 935391, no. P1893E
• Instruction manual battery charger 44 V 936491PT, no. P2069BA
Nomenclature
17 B P … … B … …
Series Attachment
17 Q – Quick change 1/4"
Power Max. Torque
B– Battery / PM48 05 – 05 Nm
07 – 07 Nm
09 – 09 Nm
13 – 13 Nm
Tool Style Power Supply
P– Pistol grip B– 48 V max.
Feature 1 (Data Transmission) Feature 2 (Scanner)
– IrDA S – Barcode Scanner
R– RF868 MHz – None
X– WLAN; WEP, WPA/WPA2: IEEE 802.1x
Z– RF15.4: IEEE 802.15.4

90a_ Deckblatt en.fm, 10.09.2010 P1890E/EN 2010-08 3
Identification text:
Identification graphic:
Copyright protection
Cooper Power Tools & GmbH & Co. OHG reserves the right to modify, supplement or improve the docu-
ment or the product without prior announcement. This document may not be reproduced in any way, shape
or form, in full or parts thereof, or copied to another natural or machine readable language or to a data car-
rier, whether electronic, mechanical, optical or otherwise without the express permission of
Cooper Power Tools & GmbH & Co. OHG.
17BP represents all models of the cordless EC tool as described here.
PS represents all models of power supply as described here:
Accupack / Power Module
RF15.4 represents the Wireless Fidelity IEEE 802.15.4
➔refers to required actions.
• refers to lists.
kursiv refers menu items, i. e.: Diagnostics
<…> refers elements, that have to be selected or deselected, such as buttons or control boxes,
i.e.: <F5>
Courier refers names of paths and files are written in Courier font
i.e.: setup.exe
\ refers selection of an item from the menu i.e.: file \ print
refers a movement in one direction.
refers function and force.

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P1890E-EN_2010-08_17BP-BIVZ.fm, 10.09.2010 P1890E/EN 2010-08 5
Contents
1 Safety 7
1.1 Warnings and notes.............................................................................. 7
1.2 Basic requirements for safe working practices ..................................... 8
1.3 Operator training................................................................................... 8
1.4 Personal protective equipment ............................................................. 8
1.5 Designated use..................................................................................... 9
1.6 Codes and standards............................................................................ 9
1.7 Noise and vibration ............................................................................. 10
2 Scope of supply, transport and storage 10
2.1 Items supplied..................................................................................... 10
2.2 Transport ............................................................................................ 10
2.3 Storage ............................................................................................... 10
3 Product description 11
3.1 General description............................................................................. 11
3.2 Operation and functional elements ..................................................... 12
4 Accessories 17
5 Before initial operation 18
5.1 Setting up tool holder.......................................................................... 18
5.2 Ambient conditions ............................................................................. 18
5.3 Charging the battery ........................................................................... 18
5.4 Changing the screw inserts ................................................................ 18
6 First Operation 19
6.1 Carrying out the rundown ................................................................... 19
6.2 Operating status ................................................................................. 19
7 LCD display 21
7.1 Result display ..................................................................................... 21
7.2 Status display ..................................................................................... 22
7.3 Operating menu .................................................................................. 24
7.4 System error messages ..................................................................... 36

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8 Maintenance 39
8.1 Cleaning instructions .......................................................................... 39
8.2 Service schedule ................................................................................ 39
8.3 Lubricants ........................................................................................... 40
8.4 Disassembling gear ............................................................................ 40
9 Troubleshooting 41
10 Spare parts 49
10.1 Gear.................................................................................................... 50
10.2 Tool holder (optional).......................................................................... 52
10.3 Fixture order list .................................................................................. 53
11 Technical data 55
11.1 Dimensions of 17BP ........................................................................... 55
11.2 Dimensions of tool holder (optional) ................................................... 56
11.3 Performance Data............................................................................... 57
11.4 Electrical data ..................................................................................... 58
12 Service 61
12.1 Recalibration....................................................................................... 61
13 Disposal 61

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Safety 1
1 Safety
1.1 Warnings and notes
Warning notes are identified by a signal word and a pictogram:
• The signal word describes the severity and the probability of the impending danger.
• The pictogram describes the type of danger.
WARNING!
Indicates a potentially hazardous situation
which, if not avoided, could result in serious injury.
CAUTION!
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or
property and environmental damage. If this warning is not observed, injuries, property or environmental
damage may occur.
Class 2 laser product
Class 2 laser scanners use a laser diode that produces a low-power visible light beam that is comparable to
a very bright source of light, such as the sun.
Do not look into the laser beam when the laser is on.
Doing so can cause damage to the eyes.
NOTE
General notes
include application tips and useful information but no hazard warnings.
LASER RADIATION
DO NOT LOOK INTO THE BEAM
CLASS 2 LASER
IN ACCORDANCE WITH
EN 60825-1:1994
P < 1mW;
λ= 630 nm

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Safety
1
1.2 Basic requirements for safe working practices
You should read all instructions. Nonobservance of the instructions below may result in electrical shock,
burns and serious injuries.
1.3 Operator training
All operators must be trained and experienced before operating the 17BP.
The 17BP may be repaired by authorized technicians only.
1.4 Personal protective equipment
When working
• Wear the protective goggles to protect against spurting metal splinters.
Danger of injury by being wrapped up in and caught by machinery
• Wear a hairnet.
• Wear close-fitting clothing.
• Do not wear jewelry.
CAUTION! Work area
➔Ensure there is enough space in the work area.
➔Keep the work area clean.
➔Electrical safety
➔Protect the 17BP from rain and moisture. Use only in the inner zone (IP40).
➔Follow the safety instructions printed on the battery and charger.
➔Use 17BP only with power supply (PS) by Cleco.
Safety of persons
➔The head can close when pushing the start button inadvertently (eg when putting down the tool). Fin-
gers can be bruised or severed. Do not reach into the open head.
➔Ensure a secure standing position. Maintain balance.
➔Make sure that the PS is securely installed before operating the 17BP.
➔Hold the 17BP tightly in the hand – be prepared for high short-term reaction torques.
➔Do not carry the 17BP with the finger on the start button –
prevent accidental operation.
➔Do not open the battery. Acid will cause injury.
➔Do not look into the laser beam of tools with built-in barcode scanners.
➔Follow generally valid and local safety and accident prevention rules.
Safe working with and around fastening tools
➔Inspect bits for visible damage and cracks. Replace damaged bits immediately.
➔Disconnect the 17BP from the PS before replacing the bits.
➔Only use bits for machine-controlled fastening tools.
➔Only use bits from Cleco, see 10.9 Socket for C1, C3, optional, page 66.
➔Do not attach sockets on the head aslant.
➔Make sure that the bits are securely inserted.

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Safety 1
1.5 Designated use
The 17BP is designed exclusively for fastening and releasing threaded fasteners.
The communication with the controller is allowed only over the following interface ports:
• Do not use it in areas where there is a risk of explosion.
• Do not open it or modify it structurally.
• Only use with accessory parts which are approved by the manufacturer
(see 4 Accessories, page 17).
• Do not use as a hammer or for re-bending.
1.6 Codes and standards
It is mandatory that national, state and local codes and standards be followed.
1.6.1 FCC conformity
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)
this device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void the
user's authority to operate the equipment.
1.6.2 Canada conformity
Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may cause undesired
operation.
1.6.3 EMC
Industrial environment EMC limit class A.
The tool complies with the following EMC standards:
DIN EN 61000-6-4 Emitted interference
DIN EN 61000-6-2 Interference immunity
Types Communications
All IrDA interface port of the tool holder, order no. 935290
17BPR… 868 MHz with base station, order no. 961300 (EU)
17BPX... WLAN standard IEEE 802.11b
17BPZ… WPAN standard IEEE 802.15.4

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Scope of supply, transport and storage
2
1.6.4 Data transmission
WLAN
EN 50371:2002
EN 301489-17 V1.2.1
EN 300328 V1.6.1
868 MHz
EN 301489-3 V1.4.1
EN 50371:2002
EN 300220 V1.1.1
RF15.4
EN 50392
EN 300328
EN 300220 V1.1.1
FCC Part 15.247 / RSS-210
1.6.5 Barcode scanner
• 21CFR1040.10 and 1040.11
except for deviations in accordance with Laser Notice 50 of July 26, 2001.
• EN60825-1:1994+ A1:2002 +A2:2001
• IEC60825-1:1993+A1:1997+A2:2001
1.7 Noise and vibration
Noise level< 60 dB(A) free speed (without load) according to DIN EN ISO 4871:1997-03.
Vibration values < 2.5 m/s² according to DIN EN ISO 20643:2005-03.
2 Scope of supply, transport and storage
2.1 Items supplied
Check shipment for transit damage and ensure that all items have been supplied:
1 17BP
1 Marking foil
1 This instruction manual
1 Declaration of Conformity
1 Factory test certificate for transducers
2.2 Transport
Transport and store the 17BP in the original packaging. The packaging is recyclable.

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Product description 3
2.3 Storage
For short-term storage and for protection against damage:
➔Place the 17BP in the tool holder.
For storage longer than 100 hours:
➔Disconnect battery from the 17BP.
The battery is discharged by the electronics integrated in the tool.
3 Product description
3.1 General description
• Sturdy, brushless motor with resolver.
Shutoff is torque/angle-controlled.
• LCD display with information on status, torque and angle.
• Green OK and red NOK LED display provides information
on the current fastening result.
• LED lighting makes it possible to find the screw point quickly.
• Clockwise/counterclockwise rotation
• Low vibration level
• Servo and fastening electronics are integrated in the 17BP.
• Fastening parameters are set with the controller or to a computer.
• Data is transmitted between the controller and tool via
- infrared (IrDA)
Parameters and rundown results are transmitted to the control or to a computer simply by placing the
17BP in the tool holder.
- 868 MHz
- WLAN (IEEE 802.11b/g)
- RF15.4 (IEEE 802.15.4).
• Power supply via
- Akkupack 26 V / 44 V
- Power Modul 48 V
• Built-in acoustic signal. The signal is activated after barcodes are scanned. It can also be activated after
NOK rundowns for a programmable time.
Object Time period Storage temperature
17BP without PS No guideline -25 °C to +40 °C (-13 to 104 °F)

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Product description
3
3.2 Operation and functional elements
This chapter describes operational and functional elements and their tasks in the order of their respective
item nos.
Item Designation
<F1>, <F2> Function keys
2 LED display
3 Start button
4 Reverse switch
5 IrDA (infrared interface port)
6 Set torque – stick-on marking foil
7 LED lights for fast location of the fastening position
8 Power supply (PS); accupack 26 V shown
9 LCD display with information on torque, angle and status
10 Barcode scanner
11 Wireless module
8
<F2><F1>
11
3
4
10
2
2
9
6
5
7
2

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Product description 3
3.2.1 Function keys
Left function key <F1>
• Confirm error message
➔Press once.
Programmable: Depending on how the key is programmed, actions can be carried out by pressing it briefly.
• Exit menu
➔Press for two seconds.
Right function key <F1>
• Activate menu
➔Press until the display shows the Main menu (for additional information, refer to 7.3 Operating menu,
page 24).
• Select functions, if menu is activated
➔Press for two seconds. Alternatively, the start button can be pressed.
3.2.2 LED display
The LED display shows the respective operating status and the result of the last fastening sequence (see
6.2 Operating status, page 19):
Software update
During Software Update, the actual programming process is indicated by rapid flashing alternating at irregu-
lar intervals between red and green.
LEDs Operating status Result
after screwing cycle
Steady light Green Active OK
Steady light Red Active NOK
Flashing light Green –
low frequency
Energy saver mode
Off Sleep
If Linking is selected on the controller:
Flashing light Green –
high frequency
Active / Settings: Linking Linking OK
Flashing light Red Active / Settings: Linking Linking NOK
NOTE
Do not interrupt programming by removing the PS during this phase.

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Product description
3
3.2.3 Start button
According to settings the start button has 3 different functions:
• It activates the LED lighting.
➔Press the start button halfway down and hold it.
• It starts the motor, the LED light goes out.
➔Press the start button all the way down.
• It activates the barcode scanner—only for types of the 17BP series.
➔Press the start button all the way down.
3.2.4 Reverse switch
The reverse switch changes the rotation direction of the 17BP:
Clockwise rotation – for screwing in screws
Press reverse switch as far as it will go.
When the start button is pressed Active appears on the LCD display.
Counterclockwise rotation – for loosening or screwing out screws
Press reverse switch as far as it will go.
When the start button is pressed Left appears on the LCD display.
3.2.5 IrDA interface port
The 17BP communicates with the controller or a computer (TMEB-COM) via the IrDA interface port. For
secure data transmission and for programming the 17BP, place the 17BP in the tool holder with IrDA inter-
face port, Order no. 935144. Data transmission is possible in the Active, Energy saver mode and Standby
operating modes, but not possible in Sleep
(see 6.2 Operating status, page 19).
3.2.6 Radio interface port
Tools are equipped with an wireless interface port in addition to the IrDA interface port.
The tool uses the radio interface port for continuous communication with the controller. This interface port is
used to transmit both the parameters and the rundown results. Data transmission is possible in the Active,
Energy saver mode and Standby operating modes, but not possible in Sleep (see 6.2 Operating status,
page 19). Programming and setting up the radio interface port are described in the programming manual of
the controller.
NOTE
If the data transmission has been interrupted, the 17BP reports Synch error on the LCD display. Replace
the 17BP in the tool holder. The complete data transmission is acknowledged on the display with
Remain 512.
Type Communication necessary counterpart
17BPR… RF868 MHz Base station order no. 961300
17BPX… WLAN Standard IEEE 802.11b Access Point according to Standard
IEEE 802.11b
17BPZ… WPAN Standard IEEE 802.15.4 Base station order no. 961390

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Product description 3
3.2.7 Identification – set torque
To identify the set torque on the 17BP, glue the corresponding marking foil to the right and the left of the
LCD display.
3.2.8 LED lighting
LED lighting make it possible to quickly find the screw point.
3 different activation methods are possible. Define the method by programming
the controller correspondingly:
• Activation by pressing the start button halfway down (3.2.3 Start button, page 14).
• Time-controlled beginning at start
• You also have the option of disabling it.
The lighting distance is up to 19.7" (500 mm).
3.2.9 Power supply
See Instruction manual Accupack / Instruction manual Power Module PM48.
3.2.10 LCD display
See 7 LCD display, page 21
NOTE
After the tool is switched on, it can take up to 35 seconds until the communication via WLAN is active.
Order No. 935078

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Product description
3
3.2.11 Barcode scanner
For tools of the 17BP series, the built-in barcode scanner is a class 2 laser scanner with a wavelength of
650 nm.
The barcode scanner reads one-dimensional linear barcodes:
Depending on how the controller is programmed, there are two different operating modes:
Barcode as release for further rundowns
➔Press the start button on the tool; this activates the barcode scanner.
The successful scan is acknowledged by an acoustic signal.
➔Press the start button on the tool again; this starts the rundown.
If is necessary to read another barcode, proceed as follows.
Barcode not necessary as release for further rundowns
➔From the Scanner tool menu, select Read barcode.
➔Press the start button on the tool; this activates the barcode scanner.
The successful scan is acknowledged by an acoustic signal.
➔Press the start button on the tool again; this starts the rundown.
Alternative: Assign the Read barcode function to the left function key <F1> on the tool.
➔Press the left function key <F1> on the tool once.
➔Press the start button on the tool again; this activates the barcode scanner.
Programming the barcode scanner is described in the programming manual of the controller.
CAUTION!
Eye injury from class 2 laser beam
➔Do not look into the laser beam window when the laser is on.
➔Repair any damage immediately.
Damage of the optical components can cause laser radiation.
➔Modifications to the barcode scanner and procedures not outlined in these operating instructions
are strictly prohibited.
➔Take defective devices out of operation immediately.
Scanning operation Acoustic signal
• Successful 50 ms long
• Faulty
• Not within 3 seconds
•Canceled by pressing the start button
3 times in rapid succession
LASER RADIATION
DO NOT LOOK INTO THE BEAM
CLASS 2 LASER
IN ACCORDANCE WITH
EN 60825-1:1994
P < 1mW;
λ= 630 nm

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Accessories 4
4 Accessories
Accupack, Li-ion, 26 V
Order no. 935377
Accupack, Li-ion, 44 V
Order no. 936400
Battery charger, Li-ion 26 V
(110 – 230 VAC)
Order no. 935391 – 1-fold
Order no. 935302 – 4-fold
Battery charger, Li-ion 44 V
(85 – 270 VAC)
Order no. 936491PT – 1-fold
Power Module PM48
Order no. 961350
Adapter cable
Order no. 961341-030 – 3 m
Order no. 961341-060 – 6 m
Order no. 961341-080 – 8 m
Order no. 961341-100 – 10 m
Extension cable
Order no. 961342-030 – 3 m
Order no. 961342-060 – 6 m
Order no. 961342-080 – 8 m
Order no. 961342-100 – 10 m
With IrDA interface, RS232 connection cable
Order no. 935144
Without IrDA interface, RS232 connection cable
Order no. 935396
RS232 Extension cable (IrDA)
Order no. 935154 – 3 m (9.84")
Order no. 935155 – 6 m (19.7")
Order no. 935157 – 10 m (32.8")
Protective sleeve
Order no. 941407 – Pistol
Order no. 941410 – Scanner

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Before initial operation
5
5 Before initial operation
The 17BP has been configured by Cooper Power Tools & GmbH & Co. OHG. A setting for your specific
screw joint needs must only be made with the controller or a computer by a qualified person. For more infor-
mation, refer to the controller programming manual.
5.1 Setting up tool holder
➔Mount the tool holder on a stable base.
For tool holder with IrDA interface port:
➔Select the location in such a way that no outside light shines onto the tool holder.
This can inhibit data transmission.
➔Lay the connection cable in such a way that there is no danger that persons can trip.
5.2 Ambient conditions
5.3 Charging the battery
Battery is only partly charged when delivered.
➔Charge fully before first use. See Instruction manual accupack.
5.4 Changing the screw inserts
Abb. 5-1
Screw bits (GETA / APEX recommended):
Connection in accordance with DIN 3126, form E 6,3 (¼" shank).
Ambient temperature 0 °C (32 °F) to maximum +40° C (+104° F)
Humidity 0 to 80 %, not with dew
Working height up to 1000 m above sea level
1.
2.
1.
2.
Insertion Removal

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First Operation 6
6 First Operation
6.1 Carrying out the rundown
Make sure that the battery is securely installed before operating the 17BP. The 17BP is now ready for use.
➔Press and release the start button: the LCD display reads Ready.
Types with wireless transmission continuously communicate with the controller. The tool automatically
receives the parameters and, when the rundown is complete, automatically sends the rundown results to
the control system. Programming and setting up the wireless interface port are described in the program-
ming manual of the controller.
Types without wireless transmission must be placed in the tool holder when the rundown is complete. The
rundown results are transmitted and shown under the Run screen menu item.
6.2 Operating status
The operating modes change in the following order.
The following functions are available depending on the display:
Operating
status
LED
display
LCD display Function
Active Steady light:
Red – Rundown NOK
Green – Rundown OK
On Screws
Data transmission
Automatic switch to the following after 1 minute idle time:
Energy saver
mode
Flashing light Green Off Data transmission
Automatic switch to the following after further 10 minutes:
Sleep Off Off Data transmission not possible
Manual switch from Sleep to Active:
Press down start button and hold down for approx. 1 second.
To switch off the 17BP manually, pull out the battery.

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First Operation
6