Cleco 5 Series User manual

For additional product information visit our website at http://www.apextoolgroup.com
Parts Manual
823026
04/20/2011
5 Series
Nutrunners
5 XX N X L - XXX X X - XX
Tool Series
5
Rotation
-- = Non-Reversible
R = Reversible
BR = Button Reversible
Tool Type
N = Nutrunner
Clutch Designation
---- = Stall Type
A= Clecomatic
C = Rolling Impulse
Handle Style
L= Lever
Gear Train Designation
210 25 174
717 104 254
Generation
-- = First
B = Second, etc.
Angle Terminations
C H
F
Output Drive
2 = 1/4" 28 = 1/4-28B Spindle Internal Thread
3 = 3/8" Q = Quick Change Chuck
24 = 5/16-24B Spindle Internal Thread M = .25 Magnetic

2
Safety Recommendations
For your safety and the safety of others, read and understand the
safety recommendations and operating instructions before operat-
ing a nutrunner.
Always wear protective equipment:
For additional information on eye protection and face protection,
refer to Federal OSHA Regulations, 29 Code of Federal Regula-
tions, Section 1910.133., Eye and Face Protection, and American
National Standards Institute, ANSI Z87.1, Occupational and Edu-
cational Eye and Face Protection. Z87.1 is available from the
American National Standards Institute, Inc., 11 West 42nd Street,
New York, N.Y. 10036.
Hearing protection is recommended in high noise areas 85 dBA or
greater. The operation of other tools and equipment in the area,
reflective surfaces, process noises and resonant structures can
substantially contribute to, and increase the noise level in the area.
Excessive air pressure above 90 PSIG or worn motor components
can also increase sound level emitted by tool. Proper hearing
conservation measures, including annual audiograms and training
in the use and fit of hearing protection devices may be necessary.
For additional information on hearing protection, refer to Federal
Regulations, Section 1910.95, Occupational Noise Exposure, and
American National Standards Institute, ANSI S12.6, Hearing Pro-
tectors.
Cleco nutrunners are designed to operate on 90 psig (6.2 bar)
maximum air pressure. If the tool is properly sized and applied,
higher air pressure is unnecessary. Excessive air pressure in-
creases the loads and stresses on the tool parts, sockets, and
fasteners and may result in breakage. Installation of a filter-
regulator-lubricator in the air supply line ahead of the tool is
recommended.
Before the tool is connected to the air supply, check the throttle for
proper operation (i. e., throttle moves freely and returns to closed
position). Being careful not to endanger adjacent personnel, clear
the air hose of accumulated dust and moisture. Before connecting
a tool to the air hose, removing a tool from service or changing
sockets, make sure the air line is shut off and drained of air. This will
prevent the tool from operating if the throttle is accidently engaged.
CAUTION!
Personal hearing protection is
recommended when operating
or working near this tool.
WARNING!
Impact resistant eye protection
must be worn while operating
or working near this tool.
When using right angle nutrunners, be sure the throttle is posi-
tioned relative to the angle head so that the throttle will not become
wedged against an adjacent object in the "ON" position due to
torque reaction. The angle head may be repositioned with respect
to the lever to accommodate proper location for task. If tool is to be
reversed, locate throttle lever in a neutral position that will prevent
entrapment. Refer to operating instructions for additional informa-
tion.
It is essential for safe operation that any operator of a nutrunner use
good balance, sure footing, and proper posture in anticipation of a
torque reaction.
Tools with clutches can stall rather than shut-off if adjusted over
maximum power output of tool, or if there is a drop in air pressure.
Operator must then resist stall torque until throttle is released.
Tool balance arms are available to absorb the torque reaction of the
tool while balancing the weight of the tool for improved ergonomic
applications.
Some individuals may be susceptible to disorders of the hands and
arms when performing tasks consisting of highly repetitive motions
and/or exposure to extended vibration. Cumulative trauma disor-
ders such as carpal tunnel syndrome and tendonitis may be caused
or aggravated by repetitious, forceful exertions of the hands and
arms. Vibration may contribute to a condition called Raynaud's
Syndrome. These disorders develop gradually over periods of
weeks, months, and years. It is presently unknown to what extent
exposure to vibrations or repetitive motions may contribute to the
disorders. Hereditary factors, vasculatory or circulatory problems,
exposure to cold and dampness, diet, smoking and work practices
are thought to contribute to the conditions.
Any tool operator should be aware of the following warning signs
and symptoms so that a problem can be addressed before it
becomes a debilitating injury. Any user suffering prolonged symp-
Spindle Rotation Torque Reaction
Repetitive work motions and/or vibration
may cause injury to hands and arms.
Use minimum hand grip force consistent
with proper control and safe operation.
Keep body and hands warm and dry.
Avoid anything that inhibits blood circulation.
Avoid continuous vibration exposure.
Keep wrists straight.
WARNING
!
Avoid repeated bending of wrists and hands.
CAUTION!

3
Extension Neutral Flexion Radial Deviation Neutral Ulnar Deviation
Avoid Avoid Avoid OK Avoid OK
toms of tingling, numbness, blanching of fingers, clumsiness or
weakened grip, nocturnal pain in the hand, or any other disorder of
the shoulders, arms, wrists, or fingers is advised to consult a
physician. If it is determined that the symptoms are job related or
aggravated by movements and postures dictated by the job design,
it may be necessary for the employer to take steps to prevent further
occurrences. These steps might include, but are not limited to,
repositioning the workpiece or redesigning the workstation, reas-
signing workers to other jobs, rotating jobs, changing work pace,
and/or changing the type of tool used so as to minimize stress on
the operator. Some tasks may require more than one type of tool to
obtain the optimum operator/tool/task relationship.
The following suggestions will help reduce or moderate the effects
of repetitive work motions and/or extended vibration exposure:
• Use a minimum hand grip force consistent with proper
control and safe operation
• Keep body and hands warm and dry (cold weather is
reported to be a major factor contributing to Raynaud's
Syndrome)
• Avoid anything that inhibits blood circulation
—Smoking Tobacco (another contributing
factor)
—Cold Temperatures
—Certain Drugs
• Tasks should be performed in such a manner that the
wrists are maintained in a neutral position, which is
not flexed, hyperextended, or turned side to side.
• Stressful postures should be avoided — select a tool
appropriate for the job and work location
• Avoid highly repetitive movements of hands and
wrists, and continuous vibration exposure (after each
period of operation, exercise to increase blood circu-
lation)
• Keep tool well maintained and replace worn parts
Work gloves with vibration reducing liners and wrist supports are
available from some manufacturers of industrial work gloves. Tool
wraps and grips are also available from a number of different
manufacturers. These gloves, wraps, and wrist supports are de-
signed to reduce and moderate the effects of extended vibration
exposure and repetitive wrist trauma. Since they vary widely in
design, material, thickness, vibration reduction, and wrist support
qualities, it is recommended that the glove, tool wrap, or wrist
support manufacturer be consulted for items designed for your
specific application. WARNING! Proper fit of gloves is important.
Improperly fitted gloves may restrict blood flow to the fingers
and can substantially reduce grip strength.
For more information on the safe use of portable air tools, see the
latest edition of ANSI B186.1, Safety Code for Portable Air Tools,
available from the American National Standards Institute, Inc. 11
West 42nd Street, New York, N.Y. 10036.
This information is a compilation of general safety practices ob-
tained from various sources available at the date of production.
However, our company does not represent that every acceptable
safety practice is offered herein, or that abnormal or unusual
circumstances may not warrant or require additional procedures.
Your work may require additional specific safety procedures.
Follow these procedures as required by your company.
Warning Labels
The warning labels found on these tools are an essential part of this
product. Labels should not be removed. Labels should be checked
periodically for ligibility. Replace warning labels when missing or
when the information can no longer be read. Replacement labels
can be ordered as any spare part.
Safety Recommendations
OVER
CAUTION!
Personal hearing protection is recommended when operating or working near this tool.
WARNING!
Impact resistant eye protection must be worn while operating or working near this tool.
Read Operating Instructions carefully. Follow the Safety Recommendations for your safety and the safety of others. Hearing protection is recommended in high noise areas (above 85 dBA). Close proximity of other tools, reflective surfaces, process noises, and resonant structures can substantially contribute to the sound level experienced by the user.
WARNING
!
Repetitive work motions and/or vibration can cause injury to hands and arms. Use minimum hand grip force consistent with proper control and safe operation. Keep body and hands warm and dry. Avoid anything that inhibits blood circulation. Avoid continuous vibration exposure. Keep wrists straight.
Avoid repeated bending of wrists and hands.
Do not remove this tag until the operator of this tool has read these safety precautions.
203185
READ
OPERATING
INSTRUCTIONS
203185 203289

4
OPERATING INSTRUCTIONS
READ SAFETY RECOMMENDATIONS BEFORE
CONNECTING TOOL.
OPERATION
TheClecomaticNutrunner isanautomaticshutofftool.
Accurate torque is achieved by setting the Clecomatic
clutch to the desired torque. The tool will automatically
shut off at this preset torque. Releasing the throttle lever
will allow the tool to reset for the next cycle.
The Rolling Impulse Nutrunner is designed to tighten
the fastener to a predetermined torque and "roll through"
at this torque.The throttle lever must be released to stop
the motor.
The Stall Nutrunner controls torque through the use of
apressureregulator.Releasingthethrottle stops thetool,
and the torque the operator counteracts will be dis-
charged.
CLUTCH ADJUSTMENT
The clutch is adjusted through the slot provided in the
clutch housing. The slot cover will have to be rotated to
expose the adjustment slot. Rotate the clutch until the
hole in the adjustment lock plate is visible. Insert a No. 1
Phillips screwdriver and rotate in a clockwise direction to
increase the torque setting or a counterclockwise direc-
tion to decrease the setting.
If the clutch is adjusted over the maximum power output
of the tool, the clutch will not function and the tool will
operate like a stall-type tool. Also, if the tool is being
operated at its upper torque limits, a drop in air pressure
could cause the clutch not to function due to a loss of
motorpowerand the tool will functionlikea stall-type tool.
If tool stalls operator must resist stall torque until he
releases throttle.
RIGHT ANGLE HEAD POSITIONING
Head positioning shims should be used to position the
rightangleheadinrelationtothe throttle lever so reaction
torque will not tend to retain the throttle lever in the "on"
position.
Operational check: Grip tool securely and be prepared
to counteract stall torque in case clutch is improperly
adjusted.
AIR SUPPLY
The tool is designed to operate at 90 psig (6.2 bar) air
pressure. The air pressure should be checked at the
tool's air inlet while the tool is running.
The use of an automatic in-line filter-regulator-lubricator
is highly recommended. This will supply the tool with
clean, lubricated air, keep it in sustained operation, and
increase tool life.
For maximum performance, use a 1/4" (6.5mm) I.D. air
hose up to 8 feet in length. If additional length is required,
a 3/8" (9.5mm) I.D. or larger hose should be connected
to the 1/4" (6.5mm) I.D. hose.
The air hose should be cleared of accumulated dirt and
moisture, then one-quarter (1/4) teaspoon (6.5mm) of
10W machine oil should be poured into the tool's air inlet
before connecting the hose to the tool.
LUBRICATION
The in-line lubricator should be checked regularly and
filled with a good grade of 10W machine oil. In the event
a line lubricator is not used, tools should be disconnected
from the air supply several times daily and several drops
of oil poured into the tool's inlet bushing.
Application of the tool should govern how frequently it is
greased. It is recommended that the idler gears receive
a generous amount of NLGI 2-EP grease after every 40
hoursofoperation. The clutchhousing(left hand threads)
and clutch must be removed and the grease applied
through the hex in the spider. The right angle gears may
be greased through the grease fitting in the head.
CAUTION !

5
ball retainer 203573, and four (4) steel balls 842161, may
now be removed from the clutch spindle.
GEAR TRAIN DISASSEMBLY
, & 0 Gear Trains:
Spiders should be removed from the rear of the gear case.
Remove the bearing retainer ring 619017, and press the
spider bearing 847595, out the front of the gear case.
7 Gear Train:
When pressing the spider assembly out of the rear of the
gear case 869162, be sure the idler gears 869163, are in line
with the pockets machined in the gear case.
Remove the bearing retainer ring 619017, and press the
front spider bearing 847595, out the front of the gear case.
5 Gear Train:
Press the spider assembly out the rear of the gear case.
Remove the bearing retainer ring 619017, and press the
front spider bearing 847595, out the front of the gear case.
MOTOR DISASSEMBLY — (All Models)
Slipthe frontbearing842768, andfrontbearing plate203641,
off the front of the rotor and remove the cylinder 203504, and
four(4)rotor blades 203615.Setthe rear bearingplateonthe
vise jaws with the rotor hanging down. Use a 3/16" (4.8mm)
punch to drive the rotor out of the rear rotor bearing 842768.
HANDLE DISASSEMBLY — (All Models)
For inspection or replacement of the throttle valve or related
parts, unscrew the inlet bushing. The air inlet screen, should
bewashedin a solventandblown out inthereverse of normal
air flow. Replace the screen if clogged or torn.
Ring Type Reversing Valve:
On ring type reversible tools, the reversing valve 203643,
may be removed by unscrewing the reversing valve screw
812962, out of the reversing valve ring.
Button Type Reversing Valve:
On button type reversible tools, the pin 613374 must be
drivenoutto remove thereversingvalve 203722. Thethrottle
valve rod 203586 on clecomatic models must be removed
before removing reversing valve.
SERVICE INSTRUCTIONS
DISASSEMBLY - GENERAL (All Models)
Clamp the angle head in a soft-jawed vise and using a
wrenchunscrew the angle head adaptor (left hand threads).
Clamp the flats on the backhead in the vise and using
wrenches, unscrew the clutch housing or angle head
adaptor from the gear case. Unscrew and remove the gear
case assembly from the backhead. The motor unit may now
be removed from the backhead. Instructions are provided in
back of manual.
"F" ANGLE HEAD DISASSEMBLY
Unscrew (left hand threads) the gear bushing 202985, and
remove the square drive spindle 202982,. IMPORTANT:
Care should be exercised to prevent the loss of the twenty-
four (24) steel balls 863035, at this time. Remove the pinion
gear 202983, and related components from the rear of the
angle head. The needle bearing 867921, is removed by
pressing it and bearing plug 202988, out of the angle head.
"H" RIGHT ANGLE HEAD DISASSEMBLY
Remove the spindle bearing retainer ring 869033, and
clampthespindle in avise.Use a soft-faced hammertodrive
the right angle head off the spindle assembly.The driven
gearandspindle ball bearing847595,maybe removed from
the spindle shaft by pressing the small diameter of the
spindle through the gear and bearing. Remove the pinion
gear and related components from the rear of the angle
head.
CLUTCH DISASSEMBLY
Clecomatic Clutch:
Unscrew(lefthand threads) theadjustmentnut 869123, and
removethe adjustment lock ring 869140. The torque spring,
bearing races 863455, thrust bearing 847104, ball retainer,
203573, and four (4) steel balls 842161, may now be
removed from the clutch spindle.
Washing the remaining spindle asembly in a solvent at this
time will aid in disassembly. Remove the ball retainer ring
203574, and ball retainer plug 869149, from the clutch cam
203572. Rotate the clutch spindle, to allow the thirteen (13)
steelballs 842980, todropout of theballloading holelocated
in the clutch cam. Separate the clutch spindle and clutch
cam, being careful not to lose the reset pin 869112, reset
spring 203585, reset pin stop 869424, trip slide 203612, trip
slide reset spring 203613, and dowel pin 617226.
Rolling Impulse Clutch:
Unscrew(lefthand threads) theadjustmentnut 869123, and
removethe adjustment lock ring 869140. The torque spring,
springsleeve, bearing races863455, thrust bearing847104,

6
SERVICE INSTRUCTIONS
REASSEMBLY — GENERAL
IMPORTANT: During reassembly of the complete tool, the
gear case should be tightened to the handle to 20 ft. lbs.
(27Nm). Wrenches can be ordered for performing this task
on page 7.
All parts should be washed in a solvent and inspected for
damage or wear. Particular attention should be given to all
bearings, gears, gear pins, and rotor blades as failure of
these parts could cause damage to more expensive parts.
Rotor blades should be replaced if they measure less than
1/8" (3.175mm) on either end. Rotor blades should be sized
in length to .003"/.004" (.0762mm/.1016mm) shorter than
the cylinder.
Inspect and replace any "O"-rings or seals that show signs
of wear of deterioration. All gears, gear pins, and open
bearings should receive a generous amount of NLGI 2-EP
grease during reassembly. Reassembly of all of the various
subassemblies is in reverse order of disassembly: however,
the following paragraphs list some of the more important
reassembly procedures.
CLUTCH REASSEMBLY
Clecomatic Clutch:
During reassembly of the clutch, all parts should receive a
thin coating of 10W machine oil. In addition, the ball retainer
203573, should receive a generous amount of NLGI 2-EP
grease. When installing the dowl pin 617226, the tapered
endgoesinto the clutchcamfirst. The tripslide203612,goes
into the clutch cam cupped-end first. All parts installed into
theclutch spindleandclutch cam203572, shouldbechecked
for smooth operation before complete assembly of the
clutch.
MOTOR REASSEMBLY
Install the rear rotor bearing, into the rear bearing plate
203506. If using new parts, check for burrs or nicks. After
installing new cylinder pins, check for burrs around pins.
Press the bearing plate assembly (press on the bearing's
inner race) onto the rear rotor shaft until there is approxi-
mately.0015"(.038mm) clearance betweentherear bearing
plate and rotor.
Replace blade if less
than 1/8"(3.175mm)
on either end.
.0015" (.038mm)
Clearance

7
RIGHT ANGLE HEAD REASSEMBLY
On the "C" and "F" head, slide needle bearing on pinion and
press needle bearing into housing to a depth of 1.050"
(26.6mm) from the shoulder of housing the ball bearing sets
on (See drawing below). After the right angle head is
assembled, it is important that it be tightened securely to
either the clutch housing or right angle head adapter to
insure proper right angle gear makeup after assembly.
SERVICE INSTRUCTIONS
34 204 - ARMSTRONG U.S.A.
203803
GEAR CASE WRENCH
C 471 3/4 - 2
203804
CLUTCH HOUSING WRENCH
1.050 (26.6mm)
Needle Bearing
TRIP ROD SIZING
Tighten the clutch housing until the motor starts, continue
tightening 3/4 to 1 complete turn then measure the gap
between the bottom of clutch housing and shoulder of gear
case. Remove this amount from the trip rod.
IMPORTANT: During reassembly of the complete tool, the
gear case to handle should be tightened to 20 ft. lbs. (27Nm)
and all other joints should be tightened to a minimum of 10
ft. lbs. (13.6 Nm). Wrenches shown below can be ordered to
tighten the gear case and clutch housing.
SAFETY CHECK
After repair of replacement of parts, tools should be tested
to verify that they are functioning properly.

8
PARTS LIST "F" RIGHT ANGLE HEAD
QTY.
1
1
1
1
1
1
1
1
1
*
*
1
1
24
1
1
1
1
1
847846
202983
612229
867921
867922 863035 202985
202982 1/4" SQ. DR.
202989 1/4"-28 Drill
202986
202988
847853
202987
202984
864964
ANGLE HEAD ADAPTER
STALL TOOLS ONLY
869679
.002" 614263
.005" 863216
.010" 614264
The complete right angle head can be purchased
using these part numbers. 1/4" sq. dr. - 201266
1/4" - 28 drill - 201267
* Number of shims required is variable.
**Parts included in 202982 1/4" sq. dr.
PART NO.
202000
202001
202002
202003
202004
614263
614264
812901
844111
845835
847597
847846
847852
847853
847854
863035
863216
864964
869434
869679
PARTS LIST "C" RIGHT ANGLE HEAD
NAME OF PART
Angle Head (incl. 864964)
Bearing Plug
Gear Bushing
Pinion
1/4" Sq. Dr. Spindle (incl. 202986,
202987, 844111, 847853)
Head Positioning Shim .002"
Head Positioning Shim .010"
Retainer Ring
Gear Pin
Pinion Needle Bearing
Driven Gear Needle Bearing
Pinion Ball Bearing
Lock Pin Retainer Plug
Lock Pin Spring
Socket Lock Pin
Steel Ball 1/16"
Head Positioning Shim .005"
Grease Fitting
Clutch Spacer (Clutch Models
Only)
Angle Head Adapter (Stall Models
Only)
QTY.
1
1
1
1
1
*
*
1
1
1
1
1
1
1
1
20
*
1
1
1
"C" RIGHT ANGLE HEAD
The complete right angle head can be purchased
using this number 861945.
* Number of shims required is variable.
"F" RIGHT ANGLE HEAD
202003
845835
847597
844111 863035 202002
202004 1/4" sq. dr.
202066 1/4-28 drill spindle
202068 9/32-40 drill spindle
847854
202001
847853
847852
202000
864964
812901
Clutch Model Only
869434
847846
ANGLE HEAD ADAPTER
STALL TOOLS ONLY
869679
.002" 614263
.005" 863216
.010" 614264
PART NO.
202982
202983
202984
202985
202986
202987
202988
202989
612229
614263
614264
847846
847853
863035
863216
864964
867921
867922
869679
NAME OF PART
1/4" Sq.Dr.(incl.202986, 202987,
867922, 847853)
Pinion
Angle Head
Gear Bushing
Plug**
Plunger**
Bearing Cap
1/4- 28 Drill Spindle
Needle Bearing
Angle Head Positioning Shim .002"
Angle Head Positioning Shim .010"
Bearing, Ball
Spring**
Ball
Angle Head Positioning Shim .005"
Oil Hole Cover
Needle Bearing
Gear Pin**
Angle Head Adapter

9
"H" RIGHT ANGLE HEAD
PARTS LIST —"H" RIGHT ANGLE HEAD
1
1
1
*
1
1
1
1
1
1
1
1
1
1
1
1
847595
847846
847853
863216
864964
869027
869028
869029
869031
869033
869038
869039
869434
869519
869676
869679
Qty.
1
1
1
1
1
1
*
*
1
1
1
1
1
1
1
1
1
1
Part No. Name of Part
Name of Part
Release Sleeve
Release Seeve Spring
Lock Pin Retainer Plug 1/4"sq. dr.
Socket Lock Pin 1/4" sq. dr.
5/164 Threaded Spindle
Quick Change Chuck Spindle
Head Positioning Shim .002"
Head Positioning Shim .010"
Spindle Needle Bearing
Bit Retainer Cap (incls. 844305)
Retainer Ring
Lock Pin Retainer Plug 3/8" sq. dr.
Socket Lock Pin 3/8" sq. dr.
Lock Pin Spring 3/8" sq. dr.
Ball
"O"-ring 1/4" x 3/8"
Pinion Needle Bearing
Spacer
Part No.
202833
202842
202986
202987
203054
204183
614263
614264
617600
813446
833688
844013
844016
844017
844265
844305
845845
864249
Qty.
Spindle Ball Bearing
Pinion Ball Bearing
Lock Pin Spring 1/4" sq. dr.
Head Positioning Shim .005"
Grease Fitting
Pinion Gear
Driven Gear
Bearing Spacer
3/8" sq. dr. Spindle (incls. 844013,
844016, 844017)
Spindle Bearing Retainer Ring
1/4" sq. dr. Spindle (incls. 202986,
202987, 847853)
1/4- 28 Threaded Spindle
Clutch Spacer (Clutch Models Only)
1/4" Internal Hex Magnetic Spindle
(incl. 813446)
Angle Head (incls. 864964)
Angle Head Adapter
The complete right angle head can be purchased using these part numbers:
* Number of shims required is variable. 1/4" sq. dr. —861830 Quick Change —201639
3/8" sq. dr. —861831 1/4" Internal —201421
1/4- 28 Threaded spindle —201643
869027 845845
617600
202986
847853
202987
869676
864964
Clutch Model Only
869434
847846
869029
869038
1/4' SQ. DR.
844013
844014
844016
869031
3/8' SQ. DR.
869033
847595869028
.002" 614263
.005" 863216
.010" 614264
844305 813446
869519
844265
204183
1/4" INTERNAL HEX
MAGNETIC SPINDLE
QUICK CHANGE
CHUCK SPINDLE
ANGLE HEAD ADAPTER
STALL TOOLS AND DOUBLE REDUCTION
869679
202833 833688
864249
202842
869039
1/4-28 THD.
203054
5/16-24 THD.

10
2ND REDUCTION GEAR TRAIN
FOR
104, 174, 254
Part No.
203623
203624
844111
869135
Idler Gear
Spider
Idler Gear Pin
Gear Case
Name of Part Qty.
3
1
3
1
PARTS LIST —2ND REDUCTION GEAR TRAIN
The complete gear train can be purchased using part no.
—201460.
869135
844111
203623
203624

11
5 NUTRUNNER CLECOMATIC CLUTCH
FOR 104, 174, 254
PARTS LIST —5 NUTRUNNER CLECOMATIC CLUTCH FOR 104, 174, 254
Part No. Qty.Part No.
203572
203573
203574
203575
203578
203579
203580
203584
203585
203589
203612
203613
203625
203626
617226
619017
842161
842980
847095
847104
863455
869112
869123
869140
869149
869424
1
4
13
1
1
2
1
1
1
1
1
Clutch Cam
Ball Retainer
Retainer Ring
Torque Spring - White
Torque Spring - Yellow
Torque Spring - Green
Torque Spring - Blue
Adj. Cover (incl. in 203626)*
Clutch Reset Spring
Spring Spacer
Trip Slide
Slide Reset Spring
Clutch Spindle
Clutch Housing (incls. 203584)*
Dowel Pin
Retainer Ring*
Ball (3/16" /4.76250mm)
Ball (3/32" /2.38125mm)
Ball Bearing*
Needle Bearing
Thrust Race
Reset Pin
Adjustment Nut
Adjustment Lock Ring
Ball Retainer Plug
Reset Pin Stop
Name of Part
Name of Part Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
The complete clutch can be purchased using these part numbers: 201461
* Not included in subassembly.
203625
842161
847104
863455 863455
869123
869140
203626*
847095*
203580 Blue
203579 Green
203575 White
203578 Yellow
203584*619017*
203589 203573
203572
203574
203585 203612
203613
617226
842980
869112
869149
869424

12
5 NUTRUNNER
CLECOMATIC CLUTCH
PARTS LIST —5 NUTRUNNER CLECOMATIC CLUTCH
Part No. Qty.Part No.
203571
203572
203573
203574
203575
203578
203579
203580
203581*
203584*
203585
203589
203612
203613
617226
842161
842980
847104
863455
869112
869123
869140
869149
869423*
869424
1
4
13
1
2
1
1
1
1
1
1
Clutch Spindle
Clutch Cam
Ball Retainer
Retainer Ring
Torque Spring - White
Torque Spring - Yellow
Torque Spring - Green
Torque Spring - Blue
Clutch Housing (incls. 203584)
Adj. Cover (incl. in 203581)
Clutch Reset Spring
Spring Spacer
Trip Slide
Slide Reset Spring
Dowel Pin
Ball (3/16" /4.76250mm)
Ball (3/32" /2.38125mm)
Needle Bearing
Thrust Race
Reset Pin
Adjustment Nut
Adjustment Lock Ring
Ball Retainer Plug
Clutch Spacer
Reset Pin Stop
Name of Part
Name of Part Qty.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
The complete clutch can be purchased using these part numbers: 201437 —2, 7, 10 - White, 201439 —17, 25 - Green,
201438 —2, 7, 10 - Yellow Opt., 201440 —17, 25 - Blue Opt..
* Not included in subassembly.
203571
203573
842161
847104
863455 863455
869123
869140
203581
203584869423
203580 Blue
203579 Green
203575 White
203578 Yellow
203589
203572
203574
203585 203612
203613
617226
842980
869112
869149
869424

13
203571
203573 842161
847104
863455 863455
869123
869140
203581
20358869423
203589
203580 Blue
203579 Green
203575 White
203578 Yellow
203604
203574
842980
869149
Clutch Spindle
Ball Retainer
Retainer Ring
Torque Spring - White (Opt.)
Spring Sleeve - White
Torque Spring - Yellow (Opt.)
Torque Spring - Green
Torque Spring - Blue (Opt.)
Clutch Housing(incls. 203584)
Adjustment Cover
Spring Sleeve
PARTS LIST —5 ROLLING IMPULSE CLUTCH
Part No. Qty.Part No.
203571
203573
203574
203575
203576
203578
203579
203580
203581*
203584*
203589
Clutch Cam
Ball (3/16" /4.76250mm)
Ball (3/32" /2.38125mm)
Thrust Bearing
Thrust Race
Adjustment Nut
Adjustment Lock Ring
Ball Retainer Plug
Spacer
Name of Part
Name of Part
The complete clutch can be purchased using this number: 201449 - 10, 17, 25 - Green
* Not included in subassembly.
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
4
13
1
2
1
1
1
1
203604
842161
842980
847104
863455
869123
869140
869149
869423*
5 ROLLING IMPULSE
CLUTCH

16
5 MOTORS
Name of Part
Cylinder
Rear Bearing Plate (All Others)
Rotor 7, 25, 254 (7T)
Rotor 2, 10, 104 (Hex)
Rotor 17, 174 (6T)
Trip Rod (Clecomatic)
Rotor Blade
Front Bearing Plate
Rear Bearing Plate (Button Rev.)
Bearing
Front Cylinder Pin
Reversible Rear Cylinder Pin
Non-Reversible Rear Cylinder Pin
Part No.
203504
203506
203545
203546
203547
203586
203615
203641
203721
842768
844897
847548
863036
Qty.
1
1
1
1
1
1
4
1
1
2
1
1
1
PARTS LIST —5 MOTORS
203504
842768842768 203615
Rev. 847548
Non-Rev. 863036
203586
844897
203546 -2, -10, -104
203545 -7, -25, -254
203547 -17, -174
203506
203641 203506 All Others
203721 Button Rev.

17
Name of Part
Inlet Bushing (incl. 863589)
Exhaust Deflector
Muffler
Throttle Valve Spring
Throttle Valve
Throttle Valve Seat
Throttle Valve Bushing
Shut-off Valve Spring
Reversing Valve Ring
Backhead
Lever
Part No.
203518
203519
203520
203521
203522
203523
203524
203525
203526
203527
203528
PARTS LIST —5 CLECOMATIC REVERSIBLE LEVER HANDLE
Name of Part
Qty.
1
1
4
1
1
1
1
1
1
1
1
Part No.
203529
203530
203532
203643
812962
844308
847710
847808
863598
865777*
869786
Shut-off Valve
Throttle Valve Seat
Motor Spacer
Reversing Valve
Reversing Valve Screw
"O"-ring (9/16" x 23/64")
"O"-ring (5/8" x 31/64")
Lever Pin
Inlet Screen
Bail (Optional)
Throttle Valve Pin
1
1
1
1
1
1
1
1
1
1
1
Qty.
The complete handle can be purchased as a subassembly using part number: 201430
*Not included in subassembly.
5 CLECOMATIC
REVERSIBLE
LEVER HANDLE RNAL
203632
Optional
Piped Away
Exhaust Deflector
R
203526
203532
203643
847710
203528
865777
847808 203519
203520
203518
203521
203522
844308
203523
203524
203525
203529
812962
203530
869786
203527
863598

18
Name of Part
Part No.
203518
203519
203520
203521
203522
203523
203524
203525
203528
203529
Name of Part
Inlet Bushing (incl. 863598)
Exhaust Deflector
Muffler
Throttle Valve Spring
Throttle Valve
Throttle Valve Seat
Throttle Valve Bushing
Shut-off Valve Spring
Lever
Shut-off Valve
Qty.
1
1
4
1
1
1
1
1
1
1
Part No.
203530
203532
203591
203642
844308
847710
847808
863598
865777*
869786
Throttle Valve Seal
Motor Spacer
Backhead
Motor Block
"O"-ring (9/16" x 23/64")
"O"-ring (5/8" x 31/64")
Lever Pin
Inlet Screen
Bail (Optional)
ThrottleValve Pin
1
1
1
1
1
1
1
1
1
1
Qty.
The complete handle can be purchased as a subassembly using part number: 201444
*Not included in subassembly.
PARTS LIST —5 CLECOMATIC LEVER NON-REVERSIBLE HANDLE
5 CLECOMATIC
NON-REVERSIBLE LEVER
HANDLE NAL
203632
Optional
Piped Away
Exhaust Deflector
203528
865777
847808 203519
203520
203518
203521
203522
844308
203523
203524
203525
203529
203530
869786
203591
203532
203642
847710
863598

19
PARTS LIST - 5 STALL REVERSIBLE LEVER HANDLE
Name of Part
Part No.
203518
203519
203520
203521
203522
203523
203524
203526
203527
203528
Name of Part
Inlet Bushing (incl. 863598)
Exhaust Deflector
Muffler
Throttle Valve Spring
Throttle Valve
Throttle Valve Seat
Throttle Valve Bushing
Reversing Valve Ring
Backhead
Lever
Part No.
203530
203633
203643
812962
844308
847710
847808
863598
865777*
869786
Shut-off Valve Seat
Motor Spacer
Reversing Valve
Reversing Valve Screw
"O"-ring (9/16" x 23/64")
"O"-ring (5/8" x 31/64")
Lever Pin
Inlet Screen
Bail (Optional)
ThrottleValve Pin
The complete handle can be purchased as a subassembly using part number: 201436
*Not included in subassembly.
5 STALL
REVERSIBLE
LEVER HANDLE RNL
203632
Optional
Piped Away
Exhaust Deflector
Qty.
1
1
4
1
1
1
1
1
1
1
Qty.
1
1
1
1
1
1
1
1
1
1
203633
203528
865777
847808 203519
203520
203518
203521
203522
844308
203523
203524
812962
203530
869786
203527
R
203526
203643
847710
863598

20
Name of Part
Name of Part
Inlet Bushing (incl. 863598)
Exhaust Deflector
Muffler
Throttle Valve Spring
Throttle Valve
Throttle Valve Seat
Throttle Valve Bushing
Lever
Shut-off Valve Seat
Qty.
1
1
4
1
1
1
1
1
1
Backhead
Motor Spacer
Motor Block
"O"-ring (9/16" x 23/64")
"O"-ring (5/8" x 31/64")
Lever Pin
Bail (Optional)
Inlet Screen
ThrottleValve Pin
1
1
1
1
1
1
1
1
1
Qty.
The complete handle can be purchased as a subassembly using part number: 201443
*Not included in subassembly.
PARTS LIST- 5 STALL NON-REVERSIBLE LEVER HANDLE
5 STALL
NON-REVERSIBLE
LEVER HANDLE NL
203632
Optional
Piped Away
Exhaust Deflector
Part No.
203518
203519
203520
203521
203522
203523
203524
203528
203530
Part No.
203591
203633
203642
844308
847710
847808
863598
865777*
869786
203528
865777
847808 203519
203520
203518
203521
203522
844308
203523
203524
203530
869786
203591
203633
203642
847710
863598