Click Medical RevoLock RL-301-07-01 User manual

1
Advisories
Must be installed by a licensed professional.
Lace will wear:
• Routinely check for wear or damage.
• Look for broken black fibers around areas of high wear.
• Replace lace if a significant amount of black fibers are broken.
• Proactively replace lace every 6 months.
• Loss of suspension can occur if lace fails.
• Keep lace away from open flame and sharp edges.
Secure threaded insert to liner with medium thread lock.
Secure snap to threaded insert before tensioning system.
Weight limit: 125 kg
See advisories in other languages: clickmedical.co/advisories
WARRANTY
U.S. Customers:
Contact www.clickmedical.co/terms/#warranty
[e-mail]
Tel: [phone]
International Customers:
Please contact your local distributor.
MDSS GmbH
Schiffgraben 41
30175 Hannover,
Germany
Click Medical, LLC
1205 Hilltop Parkway, W101
Steamboat Springs, CO,
80487, USA [phone]
RevoLock®Align Kit Contents:
RL-301-07-01
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MONTHS
Align Kit
Fabrication Overview:
1. Secure lamination post to model.
2. Apply PVA bag.
3. Slide align housing over tube, then insert tube
end onto distal end of fabrication post.
4. Slide align housing onto fabrication post.
5. Apply inner fabric layers.
6. Place tube and collar in desired location.
7. Apply outer fabric layers.
8. Perform 1st lamination.
For material suggestions and guidelines, please refer to the Material Data Sheet:clickmedical.co/mds
9. Transfer alignment (if making socket adjustable, add RevoFit®kit now).
10. Perform 2nd lamination.
11. Remove model.
12. Lace socket.
13. Attach lace to both the snap and the Click®Reel.
14. Attach snap insert to liner.
15. Install Click®Reel into collar.
16. Attach threaded insert to snap and test for function.
Click®Reel
0.5 m
Lamination Tube
Lace FeederAlign Housing + Fabrication Post
2.0 m
Indicator Lace
Lamination Collar
To learn more about fabricating RevoLock®, enroll in Click Academy.
U.S. PATENT: #10918502
EU PATENT: PENDING
Reel Tool Lock Pin
Snap
LE Threaded
Insert - M10
EC REP
For more resources visit:
clickmedical.co/knowledge-base

2
Install the tubing:
a. Carefully bend the tubing
-WITHOUT KINKING IT- over the
distal end towards the collar.
b. Measure the distance to the
collar, and add 2 cm.
c. Cut the tube to length, pack
with clay and insert into the
collar (Lace Port B).
Detailed Fabrication Instructions: Two Stage Lamination
Apply inner material layup:
Tie inner fabric layers around
tube and reflect over the mold.
Do not pull tube out of the post.
Mount the lamination collar in
the desired location:
Glue the collar to the outer
fabric layer with Lace Port B
oriented towards the distal end.
Expose 8-10 cm of bare
tubing, then slide the align
housing onto the tube.
Pack the end of tube with clay
and insert firmly onto the distal
end nipple.
Slide distal housing over
tube and onto post:
Note: Housing will secure the
tube to the post and create an
air-tight seal.
Apply PVA bag:
Tie the PVA bag into the groove
on post and trim excess.
-- DO NOT KINK THE TUBE --
If the tube kinks, you must replace with a new piece.
Apply lamination post to model:
• Drill 9 mm hole into
distal end of model.
• Use sure-form to flatten
end of model.
• Backfill hole with plaster
or adhesive, to secure
post to model.
Apply outer layers of material. Perform 1st lamination. Transfer socket alignment:
Optional: If also adding RevoFit®adjustability,
install those components now.
Perform 2nd lamination.
Remove socket from mold.
Remove lamination post from distal housing.
Lace Port B 2 cm
A
B
C

3
Detailed Fabrication Instructions (continued)
Prepare collar:
a. Grind to silicone
and remove.
b. Continue grinding
carbon until flat with
top of the collar.
c. Trim tube.
Drill a 3 mm pilot hole into
socket frame to access the reel
release mechanism.
Note: Drill through lamination into void
- Do not damage collar.
Lace the device:
a. Use the lace feeder to feed the lace
through tubing starting at the collar.
Lace
Feeder
Attach lace to the Click®Reel.
Foot
Metal Insert
Orient the reel so that the foot of the reel aligns with the void in the
lamination collar opposite of the metal insert. Then determine which
lace hole(s) align with your lace path.
Step 1
16
Use the lace port “B”.
A
B
C
Insert lace through lace exit
and out of u-shaped hole in the
bottom-center of the reel.
Step 2
Tie an overhand knot at
desired length and trim tail.
Step 3 Step 4
1
Channel Midpoint
Pull lace to seat knot on far side of the
channel midpoint. Push knot into hole
with a flathead screwdriver. Then,
REMOVE LOCK PIN.
A
B
C
A
B
C
A
B
C
Foot
Lock Pin
Lace Path
A
B
C

4
a. Insert the foot of the reel into collar.
Install the Click®Reel.
b. Press the reel firmly into the collar (you
should hear a “CLICK” when secure).
CLICK!
17
Attach Lace to Snap:
18
a. Determine lace length for the
user to easily connect snap
parts, and mark the lace.
Note: Max lace length from
distal housing = 45 cm.
45 cm
max
b. Connect the lace to the snap:
1. Thread lace up through the center hole
from the bottom of the snap base.
2. Then thread lace down through
the knot chamber.
3. Tie a double overhand knot.
4. Seat the knot into the knot
chamber by pulling on the lace.
5. Seal the hole with a drop of glue.
Center
Hole
Knot
Chamber
1
2
**MAKE SURE THE KNOT DOES NOT INTERFERE WITH THE CONNECTION OF THE SNAP**
Apply medium thread lock to the insert
threads and attach to the liner.
Test the snap connection by attaching and detaching 2-3 times.
Test system for proper function:
Cycle the system 3 times before delivering to verify proper function of the reel.
CLICK!
f
ATTACHING
DETACHING
Foot
Top Bottom
Center Hole
Knot Chamber
Push In
Pull Off

5
How to use the Click®Reel
Turn reel to quickly take
up lace.
Micro-adjust by turning
forward or backward.
To fully release lace tension,
turn backwards 3 full turns.
Reel will automatically shift
to high power mode as it
tightens.
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x3
To remove the Click®Reel:
Insert a small tool into pilot hole and push to disengage lock while pulling the dial upwards.
Push In
WARNING:DO NOT PRY THE TOOL UPWARDS - DAMAGE TO COLLAR CAN OCCUR!
See clickmedical.co/instructions for detailed instructions for replacing/re-lacing a reel.
Teach your patients how to operate
the snap to connect the liner:
CLICK!
ATTACHING DETACHING
Pull Out
Push In
Pull Off

6
Teach your patients to care for and
maintain their RevoLock®system:
This product is waterproof and
submersible. Rinse with fresh
water after use in saltwater,
sand, or mud.
✔
✔
✔
Inspect lace:
Check for wear or damage routinely
Replace at any sign of wear
Replace lace every 6 months
Regularly inspect your RevoLock®system. NEW LACE
WORN LACE
look for broken black fibers
Look for broken black fibers for areas of
high wear. If a significant amount of black
fibers are broken, then replace the lace.
Have your patient register their RevoLock®
device: https://clickmedical.co/register/