Click Medical RL-300-07-01 User manual

1
Advisories
Tool Form for fabrication is sold separately;
Click Part Number: RL-310-00-01
Must be installed by a licensed professional.
Lace will wear:
• Routinely check for wear or damage.
• Look for broken black fibers around areas of high wear.
• Replace lace if a significant amount of black fibers are broken.
• Proactively replace lace every 6 months.
• Loss of suspension can occur if lace fails.
• Keep lace away from open flame and sharp edges.
Secure threaded insert to liner with medium thread lock.
Secure snap to threaded insert before tensioning system.
Weight limit: 125 kg
See advisories in other languages: clickmedical.co/advisories
WARRANTY
U.S. Customers:
Contact www.clickmedical.co/terms/#warranty
[e-mail]
Tel: [phone]
International Customers:
Please contact your local distributor.
MDSS GmbH
Schiffgraben 41
30175 Hannover,
Germany
Click Medical, LLC
1205 Hilltop Parkway, W101
Steamboat Springs, CO,
80487, USA [phone]
RevoLock®4-Hole Kit Contents: Overview of Possible Applications:
RL-300-07-01
6
W
A
R
R
A
N
T
Y
MONTHS
Fabricate a New Socket:
1. Determine location of Click®Reel.
2. Secure tool form to model.
3. Apply PVA bag.
4. Apply inner fabric layers.
5. Insert tube into distal housing and reel collar.
6. Apply outer fabric layers.
7. Laminate.
8. Remove form and install distal housing.
9. Lace device, then attach lace to the
Click®Reel and the snap.
10. Install Click®Reel into the collar.
11. Test for function.
Replace a Problem Pin-Lock:
1. Remove old pin-lock distal housing.
2. Insert and attach RevoLock®distal housing.
3. Route tubing from distal housing slot
through old pin-lock hole.
4. Determine Click®Reel location and
bond collar to socket frame.
5. Cut tubing to length, insert into collar,
bond tubing to socket.
6. Remove silicone from collar.
7. Feed lace through collar, tubing and distal housing.
8. Attach lace to snap.
9. Attach the other lace end to the reel and install into collar.
10. Attach threaded insert into liner.
11. Connect threaded insert to snap.
12. Tighten and release system 3x to test function.
4-Hole Kit
Click®Reel
Lamination Collar
2.0 m
Indicator Lace
0.5 m
Lamination Tube Lace Feeder
4-Hole Housing
Tool Form Plug
U.S. PATENT: #10918502
EU PATENT: PENDING
Snap
LE Threaded
Insert - M10
To learn more about fabricating RevoLock®, enroll in Click Academy.
Reel Tool Lock Pin
EC REP
For more resources visit:
clickmedical.co/knowledge-base

2
Install the tubing:
a. Pack tube end with 1 cm of clay.
b. Fully insert one end into tool form plug.
c. Measure the distance from the plug
to the collar, and add 2 cm.
d. Cut tube to length, pack with clay and
insert into collar (Lace Port B).
Detailed Fabrication Instructions:
Prepare the inner tool form by
inserting a tool form plug into the
base.
Note: Tool form plugs are found in each
RevoLock®Kit.
Apply inner fabric layers:
Use a hot knife to create access holes for the plug and the 4 pins.
Apply inner PVA bag:
a. Tape bag to metal form,
remembering to allow
access to the plug.
b. Trim excess.
Determine desired location of
reel and mark on the model.
RevoLock®can be fabricated using a single stage or double stage lamination process:
• For single stage: follow steps 1-9, then skip to step 17
• For double stage: follow steps 1-7, then skip to step 10
For material suggestions and guidelines, please refer to the Material Data Sheet:clickmedical.co/mds
Lace Port B
-- DO NOT KINK THE TUBE --
If the tube kinks, you must replace with a new piece.
Tape
Reel Location
Orient the tool form plug with
the collar and bond the tool
form to the model.
!
2 cm
Tool Form Plug
A
B
C

3
Apply outer fabric layers. Apply outer former and nut.
Clay the 2 small holes on top of nut.
Apply outer PVA bag and laminate.
Add plastic spacer
plate to create void
for 2nd lamination,
then apply outer
former and
compression nut.
Clay the 2 small holes
on top of nut.
Apply outer PVA bag.
Perform 1st lamination.
Remove compression
nut, outer former
and spacer plate.
Apply outer fabric layers.
Then reapply the outer
former and compression nut.
Apply outer PVA bag.
Perform 2nd lamination.
Outer Former
Spacer
Compression Nut
Detailed Fabrication Instructions (continued)
• For single stage: follow steps 1-9, then skip to step 17
• For double stage: follow steps 1-7, then skip to step 10
REMINDER
For All Laminations, Complete These Final Steps:
Prepare collar:
a. Grind to silicone
and remove.
b. Continue grinding
carbon until flat with
top of the collar.
c. Trim tube end and
clear debris.
Drill a 3 mm pilot hole into socket frame to
access the reel release mechanism.
Gently tap center bolt to
remove inner tool form
and plug.
Note: Be careful not to
damage threads on the bolt.
Drive Bolt
Attachment Bolts x 2
Parting Tool
Note: Drill through lamination into void - Do not damage collar.
Tool Form removal:
a. Remove compression nut.
b. Place parting tool onto
the outer former.
c. Screw 2 attachment bolts through
parting tool and into outer former.
d. Screw drive bolt into parting tool
to remove the outer former.
!

4
Detailed Fabrication Instructions (continued)
Attach lace to the Click®Reel.
Foot
Metal Insert
Use the lace port “B”.
Orient the reel so that the foot of the reel aligns with the void in the
lamination collar opposite of the metal insert.
Step 1
24
Install 4-Hole Housing:
a. Insert distal RevoLock®
housing into socket.
Note: Align bottom channel
to fit over the tubing.
b. Attach alignment hardware
and torque to spec (12 Nm).
Lace the device:
Use the lace feeder to feed the lace through
tubing starting at the collar.
Lace
Feeder
(12 Nm)
Attach lace to the snap.
23
a. Determine lace length for the
user to easily connect snap
parts, and mark the lace.
Note: Max lace length from
distal housing = 45 cm.
45 cm
max
b. Connect the lace to the snap:
1. Thread lace up through the center
hole from the bottom of the snap.
2. Then thread lace down through
the knot chamber.
3. Tie a double overhand knot.
4. Seat the knot into the knot
chamber by pulling on the lace.
5. Seal the hole with a drop of glue.
Top Bottom
Center Hole
Knot Chamber
Center
Hole
Knot
Chamber
1
2
**MAKE SURE THE LACE DOES NOT INTERFERE WITH THE CONNECTION OF THE SNAP**
A
B
C
Note: Crimp end of feeder to help steer it up
and through the housing.
Foot
Lock Pin
Lace Path
A
B
C

5
a. Insert the foot of the reel into collar.
Install the Click®Reel.
b. Press the reel firmly into the collar (you
should hear a “CLICK” when secure).
CLICK!
25
Apply medium thread lock to the insert
threads and attach to the liner.
Test the snap connection by attaching and detaching 2-3 times.
Test system for proper function:
Cycle the system 3 times before delivering to verify proper function of the reel.
CLICK!
ATTACHING
DETACHING
Foot
Metal Insert
Insert lace through lace exit
and out of u-shaped hole in the
bottom-center of the reel.
Step 2
Tie an overhand knot at
desired length and trim tail.
Step 3 Step 4
1
Channel Midpoint
Pull lace to seat knot on far side of the
channel midpoint. Push knot into hole
with a flathead screwdriver. Then,
REMOVE LOCK PIN.
A
B
C
A
B
C
A
B
C
Push In
Pull Off