Click Medical RevoLock User manual

1
Advisories
Must be installed by a licensed professional.
Lace will wear:
• Routinely check for wear or damage.
• Look for broken fibers around areas of high wear.
• Replace lace if a significant amount of fibers are broken.
• Proactively replace lace every 6 months.
• Loss of suspension can occur if lace fails.
• Keep lace away from open flame and sharp edges.
Secure threaded insert to liner with medium thread lock.
Secure snap to threaded insert before tensioning system.
Weight limit: 300lbs/135kg
See instructions in other languages: clickmedical.co/instructions
RevoLock Align Kit Contents:
Fabrication Overview:
1. Secure lamination post to model.
2. Slide align housing over tube, then insert tube
end onto distal end of fabrication post.
3. Slide align housing onto fabrication post.
4. Apply PVA bag.
5. Apply inner fabric layers.
6. Place tube and collar in desired location.
7. Apply outer fabric layers.
8. Perform 1st lamination.
For material suggestions and guidelines, please refer to the Material Data Sheet:clickmedical.co/mds
9. Transfer alignment (if making socket adjustable, add RevoFit®kit now).
10. Perform 2nd lamination.
11. Remove model.
12. Lace socket.
13. Attach lace to both the snap and the Click Reel.
14. Attach snap insert to liner.
15. Install Click Reel into collar.
16. Attach threaded insert to snap and test for function.
Click Reel
0.5m
Lamination Tube
Metal Lace FeederAlign Housing & Fabrication Post
2.0m
HC Lace
Lamination Collar &
Dummy
To learn more about fabricating RevoLock, enroll in ClickAcademy.co
Reel Tool
LE Quick
Connect Insert Plastic Lace
Feeder x 3
LE Quick
Connect Snap
RevoLock Slider
GUARANTEE
The Click Reel is guaranteed to last the life of the device
into which it is originally installed. Registration of the Click
Reel is required at the time of original device delivery. To
register: clickmedical.co/contact-us/cr-registration/
WARRANTY
For warranty information on all of Click Medical’s
products: clickmedical.co/terms/#warranty
U.S. Customers:
Contact [e-mail]
Tel: [phone]
International Customers:
Please contact your local distributor.
Click Medical products are patent protected.
For full list see www.clickmedical.co/patents
RL-301-07-01
For more resources visit:
clickmedical.co/knowledge-base
Align Kit with Click®Reel

2
Install the tubing:
a. Carefully bend the tubing -WITHOUT
KINKING IT- toward the collar.
b. Measure the distance to the
collar, and add 2 cm.
c. Cut the tube to length, pack with
clay and insert into the collar (Lace
Port A or C). Leave 20-30mm of
space from the proximal end of the
collar to the trim line to allow for the
installation of the Slider in Step 8.
Detailed Fabrication Instructions: Single or Two Stage Lamination
Apply inner material layup:
Tie inner fabric layers around
tube and reflect over the mold.
Do not pull tube out of the post.
Mount the lamination collar in
the desired location:
Glue the collar to the outer
fabric layer with Lace Port
A or C - NOT B oriented
towards the distal end.
Expose 8-10 cm of bare tubing,
then slide the tube through align
housing onto the post.
Slide distal housing over
tube and onto post:
Note: Housing will secure
the tube to the post and
create an air-tight seal.
Apply PVA bag:
Tie PVA bag into the bottom
groove of the distal housing
and trim excess PVA.
-- DO NOT KINK THE TUBE --
If the tube kinks, you must replace with a new piece.
Apply lamination post to model:
Cover inside
and post
surfaces
with mold
release.
DO NOT EXCEED 15 inHG OF VACUUM PRESSURE DURING LAMINATION
A
B
C
1cm
Pack the end of
tube with clay and
insert firmly onto
the distal end
nipple.
Lace Port
A or C
• Drill 9 mm hole into
distal end of model.
• Flatten end of model.
• Backfill hole with plaster
or adhesive, to secure
post to model.

3
Apply outer layers of material.
If doing single stage lamination,
add attachment hardware now.
Perform 1st lamination. If doing two stage lamination, transfer socket
alignment now.
Optional: If also adding
RevoFit adjustability, install
those components now.
Perform 2nd lamination.
Remove model.
Remove lamination post
from distal housing.
Note: Make sure
silicone dummy is
removed from the collar
before attempting to
remove the post from
the distal housing.
Prepare collar.
a. Grind to silicone in
both the collar and
the slider dummies
and remove.
b. Smooth edges.
c. Trim the tube
in both the Reel
Collar and the
Slider Collar.
Install RevoLock Slider Base and Tubing:
Purpose: The RevoLock Slider locks the reel into Power Mode and prevents unintentional full release of lace.
a. Plug both ends of Slider Tube with clay.
1cm 1cm
b. Insert tube into Slider Base.
Insert fully - at least 1cm.
1cm
c. Insert free end of tube into Lamination Collar
opposite of the tubing inserted in step 6.
Either lace port A or C. Insert fully - at least 1cm.
d. Place Lamination Collar and
Slider Base in desired location.
e. Use additional material
to fill in under tubing for
support.
A
B
C
1cm Pro Tip:
Use light spray
adhesive if necessary.
Detailed Fabrication Instructions (continued):
14

4
Detailed Fabrication Instructions (continued):
Install RevoLock Slider:
b. Insert wire on Slider into the Slider Collar
and into tubing. Push the wire through
the tubing until it exits the reel collar.
c. Push the Switch down into the
Slider Base until it “clicks”.
e. VERY IMPORTANT STEP: Mark the Lock Wire
at the inside diameter of the reel Lamination
Collar with a permanent marker.
f. Move Switch into the locked position,
with the red pill shape showing.
Cut Lock Wire at the mark. Sand/file smooth to remove any burrs.
a. Ensure carbon edge surrounding Lamination
Collar and Slider Collar cavity is smooth
- sand with wet/dry sand paper.
d. VERY IMPORTANT STEP: Ensure that the Switch is in the
unlocked/open position with the red indicator not visible.
Step 1 Step 2
15

5
Detailed Fabrication Instructions (continued):
Lace
Feeder
Attach lace to the Click Reel.
Lace the reel using the
plastic lace feeder.
Pro Tips:
1. Slightly bend
the tip of the
lace feeder.
2. Once inserted into
lace hole, twist
lace feeder to help
exit the lace hole.
Step 3
Step 5
Step 4
Step 6
Foot
Metal Insert
Orient the reel so that the foot of the reel aligns with the void
in the lamination collar opposite of the metal insert.
Step 1
Tie a double overhand knot
for the HC Lace. Trim tail to
<5mm and lightly burn the end
of the tail.
Ensure that the reel is ready for lacing. Both lock plugs
should be in place. The green marks on the spool
should align with the green marks on the washer. If
necessary, turn dial to align green marks. Use Lace
Port “A” or “C”.
Lock Plug
Lace Port C
Lock Plug
Adjust alignment by
turning dial
Lace Port A
Step 2
Pull lace to seat knot in the far lace
pocket, on the opposite side of the
green marker.
Completely push knot into the cavity
with a #1 flathead screwdriver:
Green
Marker
Remove both red lock
plugs to engage the
Shift®feature of the reel.
a. b. c.
Pro Tip: Keep the red lock plugs
for future use or leave in place to
keep reel locked in Power Mode.
Lace the device:
a. Use the lace feeder to feed the lace
through tubing starting at the collar.
16
17

6
Attach Lace to Snap:
a. Determine lace length for the
user to easily connect snap
parts, and mark the lace.
Note: Max lace length from
distal housing = 45 cm.
45 cm
max
b. Connect the lace to the snap:
1. Thread lace up through the center hole
from the bottom of the snap base.
2. Then thread lace down through
the knot chamber.
3. Tie a double overhand knot.
4. Seat the knot into the knot
chamber by pulling on the lace.
5. Seal the hole with a drop of glue.
Center
Hole
Knot
Chamber
**MAKE SURE THE KNOT DOES NOT INTERFERE WITH THE CONNECTION OF THE SNAP**
Apply medium thread lock to the insert
threads and attach to the liner.
Test the snap connection by attaching and detaching 2-3 times.
Top Bottom
Center Hole
Knot Chamber
a. Insert the foot of the reel into collar.
Install the Click Reel.
b. Press the reel firmly into the collar (you
should hear a “CLICK” when secure).
CLICK!
Metal Insert
Foot
Test system for proper function:
Cycle the system 3 times before delivering to verify proper
function of the reel.
CLICK!
ATTACHING
DETACHING
Push In
Pull Off
Important.
As a final step of fabrication, attach the patient Instructions For Use
hangtag on dial.
20 21
22 23

7
This process is ON LY needed if the Lock Wire is trimmed short and does not engage the Shift Ring.
Replace it with the second Lock Wire included in the kit.
Old Lock Wire
How to replace the Lock Wire:
Put the slider in the locked position with
the red pill shape showing completely.
Place a #1 flathead screwdriver on top
of the base behind the slider and on
top of the red pill shape.
Push the Switch into the unlocked
position, ramping it up the flathead
screwdriver face until the Switch
pops out of the Slider Base.
Push the pin out of the Switch body from one side only.
Once the pin is exposed enough to grab with
pliers, pull the pin almost all of the way out,
but leaving it in one of the side walls.
Remove and discard old Lock Wire & put new Lock Wire in pocket.
Push the pin back through second wall with a flat head
screwdriver, capturing the Lock Wire and fastening it in place.
The Lock Wire should still be able to rotate, but not pull out
of the pocket. Make sure that the pin is not proud of the
wall surface, otherwise it will drag on the inside of
the Slider Base and cause a malfunction.
Reinsert Lock Wire into tubing and Switch into Slider Base (see step 6 above).
*If you lose the pin, use the discarded locking wire as a replacement. Cut the old locking wire
cleanly and insert into side wall pin hole. Push through until it starts to enter the second
wall. Trim old locking wire and push the pin the rest of the way into the first wall.
Step 1
Step 4
Step 5 Step 6
Step 7
Step 8
Step 2 Step 3

8
How to use the Click Reel
Turn reel clockwise to
quickly take up lace.
Micro-adjust by turning
forward or backward.
To fully release, unwind
counter-clockwise until
“clicking” stops.
Reel will automatically shift
to high power mode as it
tightens.
Fast Wind or Full Release
Mode = Silent (Smooth) Power Mode =
“Clicking” (Tactile)
Pro Tip: If you prefer the reel to operate
ONLY in Power Mode for constant
micro-adjustment, replace the lock plug
to “disable” the Shift function.
See clickmedical.co/instructions for detailed
instructions for replacing/re-lacing a reel.
How to operate the Snap to connect the liner:
To remove the Click Reel:
a. Locate the metal insert.
b. Insert a small flathead screwdriver between
the metal insert and the reel body.
c. Gently pry the reel upwards.
Metal Insert
Pull Out
Push In
CLICK!
ATTACHING DETACHING
Push In
Pull Off
Unlock Lock
Red Mark
is Hidden
How to use the Slider:
Push out, Slider is unlocked.
• Allows for the standard function
of the Reel with full release of the
lace.
• Turn the dial clockwise until the limb is
completely pulled into the socket.
• Then lock the Slider by pushing it towards
the reel, until the red mark appears.
Once locked, the reel will micro-adjust in
both directions click by click, but will not
allow for full release of the lace.

9
At delivery of device with patient present, scan Instructions For Use
Hangtag. Please review with your patient how to use the Click Reel and to
care for and maintain their RevoLock system.
This product is waterproof and
submersible. Rinse with fresh
water after use in saltwater,
sand, or mud.
✔
✔
✔
Inspect lace:
Check for wear or damage routinely
Replace at any sign of wear
Replace lace every 6 months
Regularly inspect your RevoLock system.
Click Medical, LLC, 1205 Hilltop Parkway, W101
Steamboat Springs, CO 80487, USA [phone]
MDSS GmbH, Schiffgraben 41
30175 Hannover, Germany
CH
UK
MDSS CH GmbH, Laurenzenvorstadt 61
5000 Aarau, Switzerland
MDSS-UK RP LIMITED, 6 Wilmslow Road
Rusholme, M14 5TP Manchester
United Kingdom