ClipperCreek HCS SERIES User manual
Innovative Infrastructure for
Electric and Hybrid Vehicles
HCS QUAD-MOUNT KIT
INSTALLATION GUIDE
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
Page 2
PLEASE NOTE:
This installation guide includes the latest information at the time of printing. ClipperCreek, Inc. reserves the right to
Before Beginning:
Note to the Installer:
Note to the User:
Keep these instructions for further reference.
Download or view the most recent version of this Installation Guide at:
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
CONTENTS
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HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
FIGURES
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HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
IMPORTANT SAFETY INSTRUCTIONS
electrical codes and ordinances.
electrical codes and ordinances.
DO NOT attempt to perform a
INSTALLATION REQUIREMENTS
two EVSE (Two EVSE per Pedestal):
•
2
2
four EVSE (Four EVSE per Pedestal):
•
2
2
1
Refer to the EVSE documentation to determine the appropriate circuit breaker current capacity.
2All conductors must be appropriately sized for the EVSE current capacity, in accordance with local and NEC electrical codes.
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
Page 6
TOOLS REQUIRED FOR ASSEMBLING THE QUAD
PEDESTAL KIT (HCS Series EVSE)
(Alternatively, a ratcheting driver
• Tape measure
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
PEDESTAL DIMENSIONS
Figure 2: Pedestal Base Dimensions
3”
28”
14”
48”
14” 14”
20”
HCS Quad Four EVSEs
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
PACKING LISTS
Part Number QTY Description
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
Page 9
PACKING LISTS (continued)
Part Number QTY Description
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
The location, dimensions, and composition of the concrete
the concrete pad for the purposes of securing the pedestal
post.
•
Use the Pedestal Base Pattern Template:
•
included in the pedestal kit. This template is provided as
pattern is shown in
shown in .
rectangular pattern. This placement corresponds to the
.
Figure 4: Proper Distance from the Curb
12” with Bumper or
36” without Bumper
A A
A A
B B
B B
X
C C
C C
X
XX
Do not place bolts where ‘X’ labels are shown IF
INITIAL PEDESTAL INSTALLATION
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
through the underground conduit, the pedestal post
NOTE:
NOTE: at the
and weather protection of the pedestal post.
• Feed all service conductors up through the inside
of the pedestal post. e conductors must be of
sucient length to pass beyond the top of the
pedestal so that nal connections can be worked
with comfortably at a later step.
• Align the pedestal post base notches with the four
anchor bolts and ease it into place.
• Nuts and washers may be used under the pedestal
base to adjust the vertical alignment of the
pedestal should the concrete pad not be level.
Figure 6: Pedestal Post Mounting by Pattern
Wire Access Hole
Wire Access
Hole
Service
conductors
are pulled
beyond top of
may vary
slightly from
what is depicted
DO NOT REMOVE
PROTECTIVE TAPE
• The two covers are of an identical overlapping
design.
of each cover piece are tucked inside of the
opposite cover.
• Align the four screw holes of each cover piece
with the corresponding screw holes on the
opposite cover.
DO NOT REMOVE
PROTECTIVE
TAPE
INITIAL PEDESTAL INSTALLATION (continued)
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
A pedestal cap is provided to cover the opening to protect
the conductors and inner pedestal from the elements. It
protection during shipping. Remove this cap for addition
Figure 9
• Connect the following to the Pedestal Post in the order
as shown in Figure 9:
right.
side.
Figure 8: Cap Removal
Figure 9: HCS Pedestal Conduit Assembly
When installing only two
only the closest c1 or c2
opening per side depending
on how your pedestal is
a.
Ground Lug
Location
b.
c1.
c2.
INITIAL PEDESTAL INSTALLATION (continued)
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
side of the pedestal post as shown in
• Align the two center screw holes of the mounting plate with
the corresponding top threaded inserts on the front of the
pedestal post.
surface of the mounting plate
• Repeat on the opposite side with the second mounting plate,
Figure 11.
pan head screws.
Figure 12.
Figure 10: The EVSE Mounting Plates
Slide together
until holes align
Slot nests
on inside
(the inner
PEM nuts
slide into
slots)
Figure 11: Slide EVSE Mounting Plates Together
INITIAL PEDESTAL INSTALLATION (continued)
Figure 12: Secure Sides of Quad
Mounting Plates
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
installation.
to the left side of the corresponding Mounting Plate as shown
in Figure 13.
repeat the previous steps for the opposite side.
Figure 13: Mounting the Holsters
Mounting Two Front Facing EVSEs
during installation.
metal portion of the washer should face the head of the screw
while the neoprene should face the tip of the screw.
Refer to
with the corresponding threaded inserts on the mounting plate.
Mount.
Figure 14: HCS Plastic Angle Washers
CORRECT! WRONG!
Pedestal Wall Mount
MOUNTING THE EVSES
INITIAL PEDESTAL INSTALLATION (continued)
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
Figure 16: Mounting HCS EVSEs, Bottom Screws
recommended length of conduit to remain is
inches
• Route the three conductors that come through the
connection and pull through the top of the Pedestal
Post.
Push the conduit onto the NPT Fitting ferrule and
then tighten the domed sealing nut on the NPT
opposite side.
• All sets of conductors and ground lug connections
and connected at this time. The top access hole will
MOUNTING THE EVSES (continued)
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
The pedestal cap is provided to cover the opening to protect the conductors and inner pedestal from the
• Align the screw hole on each side of the post cap with the corresponding thread insert on the side of the
pedestal.
screws. The metal portion of the washer should face the head of the screw while the neoprene should face
the tip of the screw.
Figure 18: The Pedestal Post Cap
The standard post cap has a
The replacement post cap in
accomodate a second charger
FINAL PEDESTAL INSTALLATION
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
hear the click to lock in place.
Figure 19: Wrap and Stow the Connectors
FINAL PEDESTAL INSTALLATION (continued)
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
CUSTOMER SUPPORT
PLEASE HAVE THE
Distributor Service
Number Here
HCS QUAD PEDESTAL KIT INSTALLATION GUIDE
ClipperCreek,Inc.
WARRANTY INFORMATION
LIMITED WARRANTY
ELECTRIC VEHICLE SUPPLY EQUIPMENT and ACCESSORIES
ClipperCreek, Inc.
To obtain warranty service:
11850 Kemper Rd., Suite E
Auburn, CA 95603
www.ClipperCreek.com
(877) 694-4194
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