Club Car Gold Standard Gasoline 2005 User manual

2005Owner’s Manual
Gold Standard Gasoline Vehicles
F
F
A
A
A
C
C
T
T
O
R
R
Y
E
M
N
U
U
R
E
D
C
E
R
T
I
I
F
E
D
G
O
L
D
S
T
A
A
N
D
D
R
CLUB CAR
Club Car
Club Car
Club Car

P. O. Box 204658
Augusta, Georgia 30917-4658 USA
Telephone [phone]
Service Parts Fax [phone]
www.clubcar.com
2005 Gold Standard Gasoline Vehicle Owner’s Manual Page 1
NOTICE
The Club Car
®
Limited One Year Warranty for Certified Remanufactured Vehicles appears at the end of this
manual. No other warranties, expressed or implied, are contained herein. Your authorized representative
checked the vehicle before it was delivered to you and will provide you a copy of the completed vehicle war-
ranty registration form.
Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the
use of the material in this manual.
Golf cars covered in this manual conform to the current American National Standards Institute’s Z130 Safety
and Performance Requirements for Golf Cars. This standard, which promotes safety in the design, applica-
tion, and operation of golf cars, defines a golf car as “a vehicle used to convey a person or persons and equip-
ment to play the game of golf in an area designated as a golf course.” Throughout this manual, the words “golf
car” are used in reference to golf cars only. The word “vehicle” is used in reference to any other vehicles cov-
ered in this manual, or may be used when referring to all vehicles, including golf cars, categorically.
This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of
this manual may be photocopied, reproduced, or translated to another language without the written consent
of Club Car, Inc.
The information contained in this document is subject to change without notice.
Club Car reserves the right to make design changes to vehicles without obligation to make these changes on
units previously sold.
These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500
for low-speed vehicles, and are not equipped for operation on public streets, roads, or highways.
Copyright © 2004 Club Car, Inc.
Club Car , ArmorFlex , and Tranquility
are registered trademarks of Club Car, Inc.
This manual effective July 19, 2004.

Page 2 2005 Gold Standard Gasoline Vehicle Owner’s Manual
FOREWORD
Thank you for choosing Club Car, the vehicle most widely recognized as the industry leader in vehicle effi-
ciency and long-lasting value. Please protect your investment and ensure that your Club Car vehicle(s) pro-
vides years of reliable, superior performance by reading and following the maintenance instructions in this
manual.
Your comfort and safety are important to us, so we urge you to read and follow the step-by-step operating
instructions and safety procedures in this manual. These instructions must be followed in order to avoid the
risk of severe personal injury. If you loan your vehicle to others, we recommend that you ask them to read this
manual before they operate the vehicle.
Club Car products are backed by a customer support system designed to offer you fast, courteous service. In
the event that your Club Car vehicle needs repairs or service, we recommend that your local authorized Club
Car representative perform them. For the name and address of the Club Car representative nearest you,
logon to our web site at www.clubcar.com or call 1-800-ClubCar (258-2227). If you would prefer to write to us,
direct your letter to: Club Car, Attention: Marketing Services, P.O. Box 204658, Augusta, Ga. 30917-4658
USA. Your local authorized Club Car representative can also provide technical advice, parts, and service
manuals.
We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi-
cle, please include the manual so that the next owner will have the important operating, safety, and mainte-
nance information it contains.

2005 Gold Standard Gasoline Vehicle Owner’s Manual Page 3
TABLE OF CONTENTS
Vehicle Feature Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pre-Operation and Daily Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Driving Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Loading and Unloading – DS Box Bed and Lynx Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Towing with the Vehicle – DS Golf, DS Box Bed, and Lynx Vehicles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Towing the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Transporting on a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Periodic Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Periodic Lubrication Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fueling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cleaning the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Subsequent Owner Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Vehicle Specifications – DS Golf, Four-Passenger, and DS Box Bed Vehicles . . . . . . . . . . . . . . . . . . . . 30
Vehicle Specifications – Lynx Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Club Car
®
Limited One Year Warranty for Certified Remanufactured Vehicles . . . . . . . . . . . . . . . . . . . . . 33

Vehicle Feature Identification
Page 4 2005 Gold Standard Gasoline Vehicle Owner’s Manual
GASOLINE VEHICLES
OFF ON
• Before using vehicle, read operating instructions.
• Remain seated and hold on to seat handle while moving.
• Do not start vehicle until all occupants are seated.
• Two (2) persons per seat maximum.
• Operate from driver side only and not on public roads.
• Keep entire body inside vehicle while moving.
• Drive slowly in turns and straight up and down slopes.
• Do not leave children unattended on vehicle.
• Never operate under the influence of alcohol or drugs.
• Use brakes to reduce speed when coasting downhill.
• Never stand in front of or behind vehicle.
CCI 101960601
WARNING
ROLLOVER OR FALLING OFF MAY CAUSE DEATH.
OPERATING INSTRUCTIONS
• Read Owner's Manual and safety warnings located on dash panel prior to driving.
• Study and understand controls.
• Make sure wheels are turned in desired direction.
• Turn key to “ON” position and be sure nothing is in your path.
• While vehicle is stopped, select direction by placing
shift lever or switch in desired position:
F – Forward N – Neutral R – Reverse (Buzzer will sound)
• Vehicle will start moving when accelerator pedal is depressed.
• Slowly depress accelerator pedal to increase speed. Park brake will
release when accelerator pedal is depressed.
• To stop, release accelerator pedal and depress brake pedal.
• After stopping the vehicle:
- Firmly depress park brake until it locks.
- Place Forward/Reverse switch in "NEUTRAL" position.
-Turn key“OFF” and remove key when not in use.
CCI 101621601
VEHICLE
LOADING
Read Owner's Manual
and warnings on dash.
• Vehicle rated capacity - 550 lbs. on level surface only.
Weight to include passengers, cargo bed load, and
gross trailer weight. See Owner's Manual.
• Maximum cargo load - 150 lbs. Weight to include cargo
bed load and gross trailer weight.
• Maximum trailer hitch tongue weight - 150 lbs.
• Cargo should be evenly spread over the floor of the
cargo bed as far forward as possible and secured.
• For vehicle stability, when fully loaded, drive slowly
and avoid stopping on or backing down steep hills.
• Avoid top heavy loads. See Owner's Manual.
• When driving on uneven terrain or down steep hills,
reduce speed and load. SVP147801
WARNING
UNDER
16 YOUNG DRIVERS INCREASE CHANCE OF DEATH
CCI 102075801
• Young drivers may not be able to control vehicle. • No drivers younger than 16 years old.
DRIVER/PASSENGER
WARNIG DECAL
LOW OIL
WARNING
LIGHT
SERIAL NUMBER
BRAKE PEDAL
PARK BRAKE
PEDAL
OPERATING INSTRUCTIONS
DECAL
ACCELERATOR PEDAL
KEY SWITCH
(LYNX AND DS BOX BED VEHICLES ONLY)
VEHICLE LOADING DECAL
UNDERAGE WARNING DECAL
(LYNX VEHICLE ONLY)

Vehicle Feature Identification
2005 Gold Standard Gasoline Vehicle Owner’s Manual Page 5
GASOLINE VEHICLES
FN R
• GASOLINE EXPLOSION / FIRE.
• CAN CAUSE SEVERE INJURY OR DEATH.
• NO SMOKING, SPARKS, OR OPEN FLAME.
• STOP ENGINE, ALLOW TO COOL BEFORE REFUELING.
• TURN FUEL VALVE ( ) ON DURING OPERATION.
( ) OFF DURING STORAGE OR TRANSPORT.
CCI 1015476-01
WARNING
Riding in cargo bed
can cause severe injury
or death.
Do not ride in cargo bed.
WARNING
CCI 101553901
FALLING OFF COULD RESULT
IN SEVERE INJURY OR DEATH
• Remain seated with entire body
inside vehicle and hold on to seat
handle or handrail at all times.
• Two (2) persons per bench seat maximum.
• One (1) person per bucket seat maximum.
• Do not leave children unattended on
vehicle at anytime.
• Never stand in front of or behind vehicle.
CCI 101705701
WARNING
!
GASOLINE WARNING DECAL
(ON VEHICLE FRAME NEAR FUEL TANK)
FRAME GROUND AND GOVERNOR WARNING DECAL
(ON VEHICLE FRAME NEAR BATTERY)
CHOKE
FORWARD/REVERSE
HANDLE
OIL FILL
NEUTRAL
LOCKOUT CAM
FUEL SHUT-OFF
VALVE
ROTATING PARTS AND
HOT MANIFOLD DECAL
(ON STARTER/GENERATOR AND ENGINE)
(FOUR-PASSENGER VEHICLE ONLY)
REAR FACING SEAT PASSENGER
WARNING DECAL
(DS BOX BED AND LYNX VEHICLES ONLY
)
BED LOAD WARNING DECAL

!WARNING
Rotating Parts
Practice Safety
Page 6 2005 Gold Standard Gasoline Vehicle Owner’s Manual
Safety signs like you see above may at first seem shocking, but their impact is mild
compared with the reality of severe personal injury.
Your safety and satisfaction are of the utmost importance to Club Car. That is why
before operating the vehicle, we urge you to review the information in this manual.
Understand and become familiar with the DANGER, WARNING and CAUTION state-
ments and procedures it contains, along with the safety decals that are affixed to your
vehicle.
Take time to understand the language of safety. It is a language that can save your life.
PROPOSITION 65 – STATE OF CALIFORNIA
∆ WARNING
This product contains or emits chemicals or substances that have been determined by the state of
California to cause cancer and birth defects or other reproductive harm.

Safety Details
2005 Gold Standard Gasoline Vehicle Owner’s Manual Page 7
SAFETY DETAILS
∆
WARNING
•This owner’s manual should be read completely before attempting to drive or service the
vehicle. Failure to follow the instructions in this manual could result in property damage,
severe personal injury, or death.
It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi-
cle are preceded by the words DANGER, WARNING, or CAUTION. For your protection, we recommend that
you take special notice of these safety precautions. Safety precautions are essential and must be followed.
Throughout this manual and on the operation and safety decals affixed to the vehicle, the words “golf car” are
used in reference to golf cars only.The word “vehicle” is used in reference to any other vehicles covered in this
manual, or may be used when referring to all vehicles, including golf cars, categorically.
If any of the operation or safety decals on the vehicle become damaged, have been removed or cannot be
easily read, they should be replaced immediately to avoid possible property damage, personal injury, or
death. Contact your Club Car distributor/dealer.
∆
DANGER
•ADANGER indicates an immediate hazard that will result in severe personal injury or death.
∆
WARNING
•AWARNING indicates an immediate hazard that could result in severe personal injury or
death.
∆
CAUTION
•ACAUTION with a safety alert symbol indicates a hazard or unsafe practice that could result
in minor personal injury.
CAUTION
•ACAUTION without the safety alert symbol indicates a situation that could potentially result
in property damage.
GENERAL WARNINGS
The following safety statements must be heeded whenever the vehicle is being operated, repaired, or ser-
viced. Vehicle feature identification information is also included on pages 4 and 5. Other specific safety state-
ments appear throughout this manual and on the vehicle.
∆
DANGER
•Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and
service area.Ventilate when charging or operating vehicle in an enclosed area. Wear a full face
shield and rubber gloves when working on or near batteries.
•Gasoline – Flammable! Explosive! Do not smoke. Keep sparks and flames away from the
vehicle and service area. Service only in a well-ventilated area.
•Do not operate gasoline vehicle in an enclosed area without proper ventilation. The engine
produces carbon monoxide, which is an odorless, deadly poison.
•AClub Car vehicle will not provide protection from lightning, flying objects, or other storm-
related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek
shelter in accordance with applicable safety guidelines for your location.

General Information
Page 8 2005 Gold Standard Gasoline Vehicle Owner’s Manual
∆
WARNING
•Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and
CAUTION statements in this manual as well as those on the vehicle and battery charger.
• Do not leave children unattended on vehicle.
•Prior to leaving the vehicle unattended or servicing the vehicle, set the park brake, place the
Forward/Reverse handle or switch in the NEUTRAL position, turn the key switch to the OFF
position, and remove the key. Chock the wheels when servicing the vehicle.
•Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle
performance, severe personal injury, or death.
•Any modification or change to the vehicle that affects the stability or handling of the vehicle,
or increases maximum vehicle speed beyond factory specifications, could result in severe
personal injury or death.
•Check the vehicle for proper location of all vehicle safety and operation decals and make sure
they are in place and are easy to read.
•Only trained technicians should service or repair the vehicle or battery charger. Anyone doing
even simple repairs or service should have knowledge and experience in electrical and
mechanical repair. The appropriate instructions must be used when performing maintenance,
service, or accessory installation.
•To avoid unintentionally starting the vehicle:
- Disconnect battery cables, negative (–) cable first (Figure 1).
- Disconnect the spark plug wire from the spark plug.
•Frame ground – Do not allow tools or other metal objects to contact frame when
disconnecting battery cables or other electrical wiring. Do not allow a positive wire to touch
the vehicle frame, engine, or any other metal component.
•Wear safety glasses or approved eye protection when servicing the vehicle or battery charger.
Wear a full face shield and rubber gloves when working on or near batteries.
•Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing the
vehicle or battery charger.
•Use insulated tools when working near batteries or electrical connections. Use extreme
caution to avoid shorting of components or wiring.
GENERAL INFORMATION
This manual features the following Gold Standard gasoline models:
• DS golf car
• Four-passenger vehicle
• DS box bed vehicle (see following NOTE)
• Lynx vehicle
NOTE: Throughout this manual, the term “DS box bed vehicle” is used when referring to the DS vehicle
equipped with a box bed. The Lynx also has a box bed, but it has larger tires, a lifted chassis, and
a brush guard.

Model Identification
2005 Gold Standard Gasoline Vehicle Owner’s Manual Page 9
Throughout this manual, important features unique to each model are highlighted. We urge the owner/opera-
tor to read and understand this manual and to pay special attention to the features specific to his/her vehi-
cle(s).
MODEL IDENTIFICATION
The serial number of the vehicle is printed on a bar code decal mounted on the frame directly above the accel-
erator pedal (Example: 2A0501-123456) (Figure 2) . There is also a second serial number decal mounted on
the front body frame behind the center dash panel.The center dash panel must be removed to view this decal.
See following NOTE.
NOTE: Have the vehicle serial number available when ordering parts or making inquiries.
The model year designation of a Gold Standard vehicle is the year that the vehicle was remanufac-
tured, rather than the year that it was originally manufactured.
Figure 1 Gasoline Vehicle
Figure 2 Serial Number Decal
FRONT
OF VEHICLE
AS SEEN FROM
PASSENGER SIDE
OF VEHICLE
Remove
negative
cable first.
DISCONNECT BATTERY CABLES
BEFORE WORKING ON VEHICLE
SERIAL NUMBER
2A0501-123456
P O BOX 204658
AUGUSTA GA 30917
Club Car R
This vehicle is covered by one or more of the
following U.S. Patents as applicable: D271008
D292899, 4343503, 4539162, 4637270, 4821827
4826467, 5042519, 5083736 and other
patents pendings.
SERIAL NUMBER
DECAL

Controls and Indicators
Page 10 2005 Gold Standard Gasoline Vehicle Owner’s Manual
CONTROLS AND INDICATORS
See General Warnings on page 7.
∆
WARNING
•If loaning the vehicle, make sure the driver is familiar with all controls and operating
procedures before allowing the vehicle to be driven.
•Do not shift the Forward/Reverse handle while the vehicle is moving. To avoid injury to an
unsuspecting passenger or damage to the vehicle, always bring the vehicle to a full stop
before shifting the Forward/Reverse handle.
•Release the accelerator pedal and then press the brake pedal firmly until the vehicle stops. To
avoid unintentionally starting or rolling the vehicle, set the park brake, place the Forward/
Reverse handle in the NEUTRAL position, turn the key switch to the OFF position, and remove
the key when leaving the vehicle.
•Do not tamper with the governor. Doing so will void the warranty, as well as damage the
engine and other components, and could result in property damage, personal injury, or death
due to unsafe speeds.
KEY SWITCH
The key switch is mounted on the dash to the right of the steering column (Figure 3) . It has two positions, OFF
and ON, which are clearly labeled. See following NOTE.
NOTE: The key can be removed only when the key switch is in the OFF position.
FORWARD/REVERSE CONTROL
The Forward/Reverse handle is located on the seat support panel, below and to the right of the driver’s right
knee (Figure 4) . The Forward/Reverse handle has three distinct positions: F (FORWARD), R (REVERSE),
and N (NEUTRAL). Rotate the handle towards the driver (FORWARD) to operate the vehicle in the forward
direction, or towards the passenger (REVERSE) to operate vehicle in reverse. When the handle is in the
straight up position (NEUTRAL), the vehicle will not operate. Club Car vehicles operate at reduced speed in
Figure 3 Key Switch
OFF ON
• Before using vehicle, read operating instructions.
• Remain seated and hold on to seat handle while moving.
• Do not start vehicle until all occupants are seated.
• Two (2) persons per seat maximum.
• Operate from driver side only and not on public roads.
• Keep entire body inside vehicle while moving.
• Drive slowly in turns and straight up and down slopes.
• Do not leave children unattended on vehicle.
• Never operate under the influence of alcohol or drugs.
• Use brakes to reduce speed when coasting downhill.
• Never stand in front of or behind vehicle.
CCI 1019606-01
WARNING
ROLLOVER OR FALLING OFF MAY CAUSE DEATH.

Controls and Indicators
2005 Gold Standard Gasoline Vehicle Owner’s Manual Page 11
reverse. The reverse buzzer will sound as a warning when the Forward/Reverse handle is in the REVERSE
position.
ACCELERATOR PEDAL
The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 5) . The operation of
the accelerator pedal differs from that of an automobile. When the key switch is in the ON position, and the
Forward/Reverse handle is in either the FORWARD or REVERSE position, pressing the accelerator pedal will
automatically release the park brake and start the vehicle moving in the direction selected (forward or
reverse). As the accelerator pedal is pressed, speed will increase until full speed is reached. When the accel-
erator is released, power will be cut off and the motor will stop running.
BRAKE PEDAL
The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 5) . To slow or stop the
vehicle, press the brake pedal with your foot (Figure 6) .
Figure 4 Forward/Reverse Handle
Figure 5 Accelerator and Brake Pedals

Controls and Indicators
Page 12 2005 Gold Standard Gasoline Vehicle Owner’s Manual
PARK BRAKE PEDAL
The park brake pedal is the small raised portion in the upper left corner of the brake pedal. It has the word
PARK molded into it and the words PARK BRAKE marked on top of it (Figure 6) . To set the park brake, press
the brake pedal firmly and tilt the park brake portion of the pedal forward with your foot (Figure 7) . See fol-
lowing WARNING.
∆
WARNING
•The park brake will release automatically when either the accelerator or brake pedal is
pressed. The park brake has multiple locking positions and should be firmly pressed and
locked to prevent the vehicle from rolling.
NEUTRAL LOCKOUT
For the convenience of the trained technician, there is a neutral lockout cam located on the back of the For-
ward/Reverse shifter. If the neutral lockout cam is pulled out approximately 3/8 inch (10 mm) and then rotated
one-half turn until it snaps into place, the cam will be in the SERVICE position (Figure 8) . This will allow the
technician to operate the engine in neutral for certain maintenance procedures. With the cam in this position,
the vehicle will not operate if the Forward/Reverse handle is placed in either the FORWARD or REVERSE
position.
Figure 6 Brake Pedal Figure 7 Park Brake Pedal
Figure 8 Neutral Lockout – Service Figure 9 Neutral Lockout – Operate
NEUTRAL
SERVICE POSITION
NEUTRAL
OPERATE POSITION

Controls and Indicators
2005 Gold Standard Gasoline Vehicle Owner’s Manual Page 13
To put the cam back into the OPERATE position, pull the cam out approximately 3/8 inch (10 mm) and rotate
it one-half turn until it snaps into place (Figure 9). See following WARNING and NOTE.
∆ WARNING
•With the cam in the SERVICE position and the engine running, the vehicle may move suddenly
if the Forward/Reverse handle is shifted or accidentally bumped. To prevent this, chock the
front and rear wheels and firmly set the park brake before servicing or leaving the vehicle.
NOTE: Be sure to return the cam to the OPERATE position after servicing the vehicle, or it will not operate
with the Forward/Reverse handle in either the FORWARD or REVERSE position.
CHOKE
The choke is located on the seat support panel below and to the left of the driver’s left knee (Figure 10) . If the
vehicle is hard to start in cool or cold temperatures, simply push in the choke cover to activate it. Hold it during
start up and release the choke cover after the engine starts and runs smoothly.
LOW OIL WARNING LIGHT
The gasoline vehicle is equipped with a low oil warning light, located on the dash panel just above the steering
column (Figure 11) . If the warning light comes on, oil should be checked and added to the engine as neces-
sary before continuing to use the vehicle. The vehicle should never be driven with the low oil warning light
remaining on. If the warning light goes on and off, you may proceed, but oil should be added at the first oppor-
tunity. If the oil level is correct and the warning light stays on, have a trained technician check the vehicle. See
following CAUTION.
∆
CAUTION
•Failure to add oil immediately when the low oil warning light stays on may result in permanent
engine damage.
Figure 10 Choke

Pre-Operation and Daily Safety Checklist
Page 14 2005 Gold Standard Gasoline Vehicle Owner’s Manual
PRE-OPERATION AND DAILY SAFETY CHECKLIST
Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving
your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect
each vehicle to ensure that it is in proper working condition before accepting delivery.
Use the following checklist as a guide to inspect the vehicle.This checklist should be used daily to ensure that
the vehicle is in proper working condition and in conjunction with the Periodic Service Schedule on page 23.
Any problems should be corrected by a Club Car distributor/dealer or a trained technician.
• General: All the parts should be in place and properly installed. Be sure that all nuts, bolts, and screws
are tight. Check all hose clamps for tight fit as well as the starter belt for tightness.
•Safety and information decals: Check to ensure that all safety and information decals are in place.
See pages 4 and 5.
• Tires: Check for proper tire pressure. Visually inspect tires for wear, damage, and proper inflation on a
daily basis.
• Battery: Check electrolyte to ensure that it is at its proper level (Figure 17, Page 26). Check battery
posts. Wires should be tight and free of corrosion. See Vehicle Specifications – DS Golf, Four-Pas-
senger, and DS Box Bed Vehicles on page 30 or Vehicle Specifications – Lynx Vehicle on
page 31.
• Engine: Check for proper engine oil level. See Engine Oil on page 27.
• Fuel: Check fuel level. See Fueling Instructions on page 28. Check fuel tank, lines, cap, pump, fuel
filters, and carburetor for fuel leakage.
• Exhaust system: Check for leaks.
∆ WARNING
•Be sure the plastic has been removed from the seat bottom before operating the vehicle.
Failure to do so may result in a fire, property damage, personal injury, or death.
Figure 11 Low Oil Warning Light
• Before using vehicle, read operating instructions.
• Remain seated and hold on to seat handle while movi
n
• Do not start vehicle until all occupants are seated.
• Two (2) persons per seat maximum.
• Operate from driver side only and not on public roads.
• Keep entire body inside vehicle while moving.
• Drive slowly in turns and straight up and down slopes.
• Do not leave children unattended on vehicle.
• Never operate under the influence of alcohol or drugs.
• Use brakes to reduce speed when coasting downhill.
• Never stand in front of or behind vehicle.
CCI 1019
6
WARNING
ROLLOVER OR FALLING OFF MAY CAUSE
D

Driving Instructions
2005 Gold Standard Gasoline Vehicle Owner’s Manual Page 15
PERFORMANCE INSPECTION
After you have familiarized yourself with the vehicle controls and have read and understood the driving
instructions, take the vehicle for a test drive.
Use the following checklist as a guide to inspect the vehicle and check daily for proper operation. Any prob-
lems should be corrected by a Club Car distributor/dealer or a trained technician.
• Forward/Reverse control: Check for proper operation. See Controls and Indicators on page 10.
• Brakes: Be sure the brakes function properly. When brake pedal is fully pressed under moderate pres-
sure, it should not go more than halfway to the floor, and vehicle should come to a smooth, straight
stop. If the pedal goes more than halfway to the floor, or if the vehicle swerves or fails to stop, have the
brake system checked and adjusted as required. Brake adjustment must be maintained so that the
brake pedal cannot be pressed to the floor under any circumstance.
•Park brake: When latched, the park brake should lock the wheels and hold the vehicle stationary (on
an incline of 20% or less). It should release when either the accelerator or brake pedal is pressed.
•Reverse buzzer: The reverse buzzer should sound as a warning when the Forward/Reverse handle is
in the REVERSE position.
• Steering: The vehicle should be easy to steer and should not have any play in the steering wheel.
• Accelerator: With the key switch in the ON position and the Forward/Reverse switch in the FORWARD
position, as the accelerator pedal is pressed, the engine should start and the vehicle should accelerate
smoothly to full speed. When the pedal is released it should return to the original position and the
engine should stop. All Club Car vehicles operate at reduced speed in reverse.
•Governor: Check maximum speed of the vehicle. The vehicle should operate at 12-15 mph (19-24 km/h)
on a level surface.
• General: Listen for any unusual noises such as squeaks or rattles. Check the vehicle’s ride and perfor-
mance. Have a Club Car distributor/dealer or a trained technician investigate anything unusual.
DRIVING INSTRUCTIONS
∆ WARNING
• Only licensed drivers should be allowed to drive the vehicle.
•If renting or loaning the vehicle, make sure the driver is familiar with all controls and
operating procedures before allowing the vehicle to be driven.
•No more than two people should be on the vehicle at one time, except for the four-passenger
vehicle, which can carry four people.
• The vehicle is not specially equipped for handicapped persons:
-Be sure all persons can properly operate the vehicle prior to allowing them to drive the
vehicle.
-Be sure all passengers are capable of securing themselves in a vehicle before allowing
them to ride in one.
• For night use, the vehicle must be equipped with headlights, taillights and reflectors.
•Stop the vehicle before shifting the Forward/Reverse handle. Failure to do so may result in
injury to an unsuspecting passenger and (or) damage to the vehicle.
•To help avoid being struck, do not stand in front of or behind the vehicle.
WARNING CONTINUED ON NEXT PAGE...

Driving Instructions
Page 16 2005 Gold Standard Gasoline Vehicle Owner’s Manual
∆ WARNING
• Operate the vehicle from the driver seat only.
•To help prevent falls from the vehicle, remain seated in a moving vehicle and hold on to hand
holds or handrails at all times. Driver should keep both hands on the steering wheel when the
vehicle is in motion.
•To help prevent the possibility of serious injury, keep your entire body inside the vehicle.
• Do not leave children unattended on vehicle.
•To help prevent overturning the vehicle, drive slowly straight up and down slopes. Avoid
driving the vehicle on slopes exceeding 20% incline.
•To help avoid possible injury to an inattentive passenger and (or) damage to the vehicle, avoid
sudden starts, sudden stops, and abrupt turns.
•To help avoid the possibility of losing control of or overturning the vehicle, reduce speed for
adverse driving conditions such as wet grass or rough terrain.
•Do not use the vehicle on public roads. It is not designed or intended for street use and
should not be licensed for use on public roads.
• Where applicable, obey all local rules concerning golf cars and off-road vehicles.
• The vehicle should be driven in only specified areas by trained drivers.
• Do not drive while under the influence of alcohol, drugs, or medications.
•To prevent overturning the vehicle, drive slowly in turns.
• Use brakes to reduce speed when coasting downhill.
No one should drive the vehicle without first being instructed in the proper operation and use of the vehicle’s
controls. An experienced operator should accompany each first-time driver on a test drive before allowing
him/her to operate the vehicle alone.
To ensure safe operation of the vehicle, follow exactly and in order, all of the following procedures. Read and
understand all instructions prior to driving the vehicle.
STARTING THE VEHICLE
1. Study and understand controls.
2. Read safety warnings located on dash and above pedals.
3. For vehicles with cargo beds: Make sure load is secure.
4. Make sure everyone is seated and holding onto seat hand holds or handrails.
5. Make sure wheels are turned in desired direction and that nothing is in your path.
6. Turn key to the ON position.
7. Select direction by placing the Forward/Reverse handle in desired position (F = forward or R = reverse).
A buzzer will sound as a warning when the Forward/Reverse handle is in the REVERSE position.
8. Place both hands on the steering wheel.
9. Slowly press accelerator pedal. The park brake will release automatically and the vehicle will start to
move. As the accelerator pedal is pressed, speed will increase until full speed is reached. See following
WARNING and NOTE.

Loading and Unloading – DS Box Bed and Lynx Vehicles
2005 Gold Standard Gasoline Vehicle Owner’s Manual Page 17
∆ WARNING
• Operator must control vehicle speed when going downhill.
•Do not shift the vehicle out of forward while going downhill. If you do, you will not be able to
shift into reverse or back into forward until stopped.
•Press the brake pedal as necessary and partially press the accelerator when descending a
hill. With the accelerator pedal partially pressed, the governor will cause the engine to assist
the brakes in controlling downhill speed.
NOTE: If the Forward/Reverse handle is shifted into the NEUTRAL position, power will be cut off and the
engine will stop running.
STOPPING THE VEHICLE
∆ WARNING
•Driving through water may affect the brakes. After driving through water, check effectiveness
of the brakes by gently pressing the brake pedal. If the vehicle does not slow down at the
normal rate, continue to press the brake pedal until the brakes dry out and normal
performance returns.
∆ CAUTION
•When stopped on a hill, use the brake pedal to hold your position. Do not use the accelerator
pedal.
To stop the vehicle, release the accelerator pedal and press the brake pedal with your right foot until the vehi-
cle comes to a complete stop.
PARKING AND LEAVING THE VEHICLE
1. After stopping the vehicle, firmly press the park brake pedal until it locks.This will prevent the vehicle from
rolling.
2. Turn the key switch to the OFF position and place the Forward/Reverse handle in the NEUTRAL position.
Remove the key and turn the fuel shut-off valve to the closed (OFF) position when the vehicle is not in
use (Figure 12, Page 21).
LOADING AND UNLOADING – DS BOX BED AND LYNX VEHICLES
∆ WARNING
• Firmly engage the park brake before loading the vehicle.
• Do not allow riders in the cargo bed.
• Do not exceed the rated capacity of the vehicle. Rated capacity is for level surfaces only.
WARNING CONTINUED ON NEXT PAGE...

Towing with the Vehicle – DS Golf, DS Box Bed, and Lynx Ve-
hicles
Page 18 2005 Gold Standard Gasoline Vehicle Owner’s Manual
∆ WARNING
•Overloading can affect vehicle handling or cause component failure, resulting in loss of
control of vehicle and possible severe personal injury.
•Reduce speed and avoid sudden stops when backing up. Failure to do so may cause the
vehicle to overturn or flip over backwards.
•Avoid stopping on a hill when loaded. If you must stop on a hill, avoid sudden starts, or rolling
backwards and stopping suddenly. Failure to heed this warning may cause vehicle to
overturn, possibly resulting in severe personal injury.
• Reduce vehicle load and speed when driving up or down slopes or on uneven terrain.
•Do not load the tailgate. The tailgate should be in the upright position and latched securely
while the vehicle is in motion.
•To help avoid shifting the vehicle load and possibly overturning the vehicle, avoid sudden
starts, sudden stops, and abrupt turns. make sure cargo is well-secured.
•The cargo’s center of gravity may affect the handling, steering, and braking of the vehicle.
When the vehicle is loaded, reduce speed and drive slowly in turns.
•Avoid top-heavy loads. the center of gravity of a load should never exceed 15 inches (38 cm)
above the bottom of the cargo bed.
• Unload cargo bed before raising vehicle with a lift, hoist, or jack.
When loading the vehicle, center and secure cargo as far forward as possible in the cargo bed. Do not over-
load the vehicle. See the following chart for vehicle capacities.
TOWING WITH THE VEHICLE – DS GOLF, DS BOX BED, AND LYNX
VEHICLES
∆ WARNING
• Do not tow a vehicle or trailer on public streets or highways.
• Normal vehicle operating speed should be reduced when towing.
• Extreme caution should be used when towing.
•Total vehicle capacity, including the vehicle load rating and the gross weight of the vehicle or
trailer being towed should not exceed the weight previously specified.
• Do not allow riders in the vehicle or trailer being towed.
•Avoid sudden starts, sudden stops, and tight turns when towing.
•Avoid stopping on a hill when towing. If you must stop on a hill, avoid sudden starts or rolling
backwards and stopping suddenly. Failure to heed this warning could cause vehicle to
overturn, possibly resulting in severe personal injury.
Maximum payload capacity
(cargo bed load plus gross tailer weight) 150 lb. (68 kg)
Maximum vehicle capacity
(cargo bed load, passengers, plus gross trailer weight) 550 lb. (249.5 kg)
Trailer tongue weight 150 lb. force
(667 N)