Club Car Carryall 2 2003 User manual

2003
Owner’s
Manual
Electric
Vehicles
Carryall 1
Carryall 2
Carryall 6

P. O. Box 204658
Augusta, Georgia 30917-4658 USA
Telephone [phone]
Service Parts Fax [phone]
www.clubcar.com
2003 Carryall Electric Vehicle Owner’s Manual Page 1
Copyright © 2002 Club Car, Inc.
Club Car , Carryall , PowerDrive , and ArmorFlex
are registered trademarks of Club Car, Inc.
This manual effective July 22, 2002.
NOTICE
The Club Car Limited Warranties for 2003 Transportation and Utility Vehicles, 2003 PowerDrive 8-Volt Batter-
ies, 2003 PowerDrive Battery Chargers, and 2003 Onboard Computers and Solid State Speed Controllers
appear on the last pages of this manual. No other warranties, express or implied, are contained herein. Your
authorized representative checked the vehicle before it was delivered to you and will provide you a copy of the
completed vehicle warranty registration form.
Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the
use of the material in this manual.
This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of
this manual may be photocopied, reproduced, or translated to another language without the written consent
of Club Car, Inc.
The information contained in this document is subject to change without notice.
Club Car reserves the right to make design changes to vehicles without obligation to make these changes on
units previously sold.
These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500
for low-speed vehicles, and are not equipped for operation on public streets, roads, or highways.

Page 2 2003 Carryall Electric Vehicle Owner’s Manual

2003 Carryall Electric Vehicle Owner’s Manual Page 3
FOREWORD
Thank you for choosing Club Car. You have chosen the finest utility vehicle on the market; the vehicle most
widely recognized as the industry leader in vehicle efficiency and long-lasting value. Please protect your
investment and ensure that your Carryall vehicle(s) provides years of reliable, superior performance by read-
ing and following the maintenance instructions in this manual.
Your comfort and safety are important to us as well, so we urge you to read and follow the step-by-step oper-
ating instructions and safety precautions in this manual. These instructions must be followed in order to avoid
the risk of severe personal injury. If you rent or loan your vehicle to others, we recommend that you ask them
to read this manual before they operate the vehicle.
Club Car products are backed by a customer support system designed to offer you fast, courteous service. In
the event that your Carryall vehicle needs repairs or service, we recommend that your local authorized Club
Car representative perform them. For the name and address of the Club Car representative nearest you,
logon to our web site at www.clubcar.com or call 1-800-ClubCar (258-2227). If you would prefer to write to us,
direct your letter to: Club Car, Attention: Marketing Services, P.O. Box 204658, Augusta, Georgia 30917-4658
USA. Your local authorized Club Car representative can also provide technical advice, parts, and service
manuals.
We hope you will consider this owner’s manual a permanent part of your Carryall vehicle. If you sell the vehi-
cle, please include the manual so that the next owner will have the important operating, safety, and mainte-
nance information it contains.

!WARNING
Rotating Parts
Practice Safety
Page 4 2003 Carryall Electric Vehicle Owner’s Manual
Safety signs like you see above may at first seem shocking, but their impact is mild
compared with the reality of severe personal injury.
Your safety and satisfaction are of the utmost importance to Club Car. That is why
before operating the vehicle, we urge you to review the information in this manual.
Understand and become familiar with the DANGER, WARNING and CAUTION state-
ments and procedures it contains, along with the safety decals that are affixed to your
vehicle.
Take time to understand the language of safety. It is a language that can save your life.
PROPOSITION 65 – STATE OF CALIFORNIA
∆
WARNING
This product contains or emits chemicals or substances that have been determined
by the state of California to cause cancer and birth defects or other reproductive
harm.

2003 Carryall Electric Vehicle Owner’s Manual Page 5
TABLE OF CONTENTS
Safety Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Vehicle Feature Identification – Carryall 1 and Carryall 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Vehicle Feature Identification – Carryall 6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pre-Operation and Daily Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Driving Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Bed Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Prop Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Towing with the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Transporting on a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Periodic Service Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Periodic Lubrication Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Vehicle Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Cleaning the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Subsequent Owner Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Vehicle Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Club Car
®
Limited Two Year Warranty for 2003 Transportation And Utility Vehicles . . . . . . . . . . . . . . . . . 35

Safety Details
Page 6 2003 Carryall Electric Vehicle Owner’s Manual
SAFETY DETAILS
∆
WARNING
• This owner’s manual should be read completely before attempting to drive or service the
vehicle. Failure to follow the instructions in this manual could result in property damage,
severe personal injury, or death.
It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi-
cle are preceded by the words DANGER, WARNING, or CAUTION. For your protection, we recommend that
you take special notice of these safety precautions. Safety precautions are essential and must be followed.
If any of the operation or safety decals on the vehicle become damaged, have been removed, or cannot be
easily read, they should be replaced immediately to avoid possible property damage, personal injury, or
death. Contact your Club Car distributor/dealer.
∆
DANGER
• A DANGER indicates an immediate hazard that will result in severe personal injury or death.
∆
WARNING
• A WARNING indicates an immediate hazard that could result in severe personal injury or
death.
∆ CAUTION
• A CAUTION indicates a hazard or unsafe practice that could result in minor personal injury or
product or property damage.
Figure 1 PowerDrive Battery Configuration
DISCONNECT
BATTERY CABLES HERE
DISCONNECT
BATTERY CABLES HERE
BATTERY BANK FOR
CARRYALL 1
BATTERY BANK FOR CARRYALL 2
AND CARRYALL 6
FRONT
OF VEHICLE
FRONT
OF VEHICLE
Remove
negative
cable first.
Remove
negative
cable first.
1
2
3
4
6
5
1
2
3
4
6
5

General Warnings
2003 Carryall Electric Vehicle Owner’s Manual Page 7
GENERAL WARNINGS
The following safety statements listed must be heeded whenever the vehicle is being operated, repaired, or
serviced. Vehicle feature identification is also included on pages 8 through 11. Other specific safety state-
ments appear throughout this manual and on the vehicle.
∆
DANGER
•Battery –Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and
service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full face
shield and rubber gloves when working on or near batteries.
•A Club Car vehicle will not provide protection from lightning, flying objects, or other storm-
related hazards. If caught in a storm while driving a Club Car vehicle, exit the vehicle and seek
shelter in accordance with applicable safety guidelines for your location.
∆
WARNING
•Follow the procedures exactly as stated in this manual, and heed all DANGER, WARNING, and
CAUTION statements in this manual as well as those on the vehicle and battery charger.
•Do not leave children unattended on vehicle.
•Prior to leaving the vehicle unattended or servicing the vehicle, turn the key switch OFF,
remove the key, and place the Forward/Reverse handle in the NEUTRAL position. Chock the
wheels when servicing the vehicle.
•Improper use of the vehicle or failure to properly maintain it could result in decreased vehicle
performance, severe personal injury, or death.
•Any modification or change to the vehicle that affects the stability or handling of the vehicle,
or increases maximum vehicle speed beyond factory specifications, could result in severe
personal injury or death.
•Check the vehicle for proper location of all vehicle safety and operation decals and make sure
they are in place and are easy to read.
•For vehicles with cargo beds, remove all cargo before raising the bed or servicing the vehicle.
If the vehicle is equipped with a prop rod, ensure that it is securely engaged while bed is
raised. Do not close bed until all persons are clear of cargo bed area. Keep hands clear of all
crush areas. Do not drop cargo bed; lower gently and keep entire body clear. Failure to heed
this warning could result in severe personal injury or death.
•Only trained technicians should service or repair the vehicle or battery charger. Anyone doing
even simple repairs or service should have knowledge and experience in electrical and
mechanical repair. The appropriate instructions must be used when performing maintenance,
service, or accessory installation.
•To avoid unintentionally starting the vehicle, disconnect the batteries as shown (Figure 1,
Page 6).
•After disconnecting the batteries, discharge the controller capacitors as follows:
- Turn key switch to ON and place the Forward/Reverse handle or switch in REVERSE.
- Slowly depress the accelerator pedal and keep it depressed until the reverse warning buzzer
can no longer be heard. When the buzzer stops sounding, the controller capacitors are
discharged.
•Wear safety glasses or approved eye protection when servicing the vehicle or battery charger.
Wear a full face shield and rubber gloves when working on or near batteries.
•Do not wear loose clothing or jewelry such as rings, watches, chains, etc., when servicing the
vehicle or battery charger.
•Use insulated tools when working near batteries or electrical connections. Use extreme
caution to avoid shorting of components or wiring.

Vehicle Feature Identification
Page 8 2003 Carryall Electric Vehicle Owner’s Manual
CARRYALL 1 AND CARRYALL 2
•Before using vehicle, read operating instructions.
•Remain seated and hold on to seat handle while moving.
•Do not start vehicle until all occupants are seated.
•Two (2) persons per seat maximum.
•Operate from driver side only and not on public roads.
•Keep entire body inside vehicle while moving.
•Drive slowly in turns and straight up and down slopes.
•Do not leave children unattended on vehicle.
•Never operate under the influence of alcohol or drugs.
•Use brakes to reduce speed when coasting downhill.
•Never stand in front of or behind vehicle. CCI 101960601
WARNING
ROLLOVER OR FALLING OFF MAY CAUSE DEATH.
•Vehicle rated capacity - 800 lbs. on level surface only.
Weight to include passengers, cargo bed load, and
gross trailer weight. See Owner's Manual.
•Maximum cargo load - 300 lbs. Weight to include cargo
bed load and gross trailer weight.
•Maximum trailer hitch tongue weight - 150 lbs.
•Cargo should be evenly spread over the floor of the
cargo bed as far forward as possible and secured.
•For vehicle stability, when fully loaded, drive slowly
and avoid stopping on or backing down steep hills.
•Avoid top heavy loads. See Owner's Manual.
•When driving on uneven terrain or down steep hills,
reduce speed and load.
VEHICLE
LOADING
Read Owner's Manual
and warnings on dash. CCI 1019601-01
•Vehicle rated capacity - 1200 lbs. on level surface only.
Weight to include passengers, cargo bed load, and
gross trailer weight. See Owner's Manual.
•Maximum cargo load - 800 lbs. Weight to include cargo
bed load and gross trailer weight.
•Maximum trailer hitch tongue weight - 150 lbs.
•Cargo should be evenly spread over the floor of the
cargo bed as far forward as possible and secured.
•For vehicle stability, when fully loaded, drive slowly
and avoid stopping on or backing down steep hills.
•Avoid top heavy loads. See Owner's Manual.
•When driving on uneven terrain or down steep hills,
reduce speed and load.
VEHICLE
LOADING
Read Owner's Manual
and warnings on dash. CCI 1019602-01
WARNING
CCI 1016094-01
OFF ON
Riding in cargo bed
can cause severe injury
or death.
Do not ride in cargo bed.
WARNING
CCI 1015539-01
OPERATING INSTRUCTIONS
• Read Owner's Manual and safety warnings located on dash panel prior to driving.
• Study and understand controls.
• Make sure wheels are turned in desired direction.
• Turn key to “ON”position and be sure nothing is in your path.
• While vehicle is stopped, select direction by placing
shift lever or switch in desired position:
F –Forward N –Neutral R –Reverse (Buzzer will sound)
• Vehicle will start moving when accelerator pedal is depressed.
• Slowly depress accelerator pedal to increase speed. Park brake will
release when accelerator pedal is depressed.
• To stop, release accelerator pedal and depress brake pedal.
• After stopping the vehicle:
- Firmly depress park brake until it locks.
- Place Forward/Reverse switch in "NEUTRAL" position.
- Turn key “OFF”and remove key when not in use.
CCI 101621601
DRIVER/PASSENGER
WARNING DECAL
VEHICLE LOADING DECAL
(FOR CARRYALL 1 ONLY)
CRUSH AREA
DECAL
BATTERY WARNING
LIGHT
KEY SWITCH
BED LOAD
WARNING DECAL
ACCELERATOR
PEDAL
BRAKE
PEDAL
PARK BRAKE
PEDAL
OPERATING INSTRUCTIONS
DECAL
SERIAL
NUMBER
(FOR CARRYALL 2 ONLY)

Vehicle Feature Identification
2003 Carryall Electric Vehicle Owner’s Manual Page 9
CARRYALL 1 AND CARRYALL 2
FNR
MAXIMUM TONGUE
WEIGHT - 150 lbs.
CCI 1011553
NOTICE
DANGER / POISON
!
FLUSH EYES
IMMEDIATELY
WITH WATER
GET
MEDICAL
HELP
FAST
SULFURIC
ACID
CAN CAUSE
BLINDNESS OR
SEVERE BURNS
NO
•SPARKS
•FLAMES
•SMOKING
KEEP OUT OF THE REACH OF CHILDREN –DO NOT TIP –KEEP VENT CAPS TIGHT AND LEVEL
SHIELD
EYES
EXPLOSIVE
GASES
CAN CAUSE
BLINDNESS OR INJURY
L
A
T
C
H
O
P
E
N
Crush area. Can cause severe injury.
Stay clear when closing bed.
TRAILER HITCH DECAL
(CARRYALL 2 ONLY)
BED LATCH
BATTERY DANGER
(MOLDED ON BATTERY CAPS)
CHARGER
RECEPTACLE
BED LATCH
WARNING DECAL
FORWARD/REVERSE
HANDLE

Vehicle Feature Identification
Page 10 2003 Carryall Electric Vehicle Owner’s Manual
CARRYALL 6
•Before using vehicle, read operating instructions.
•Remain seated and hold on to seat handle while moving.
•Do not start vehicle until all occupants are seated.
•Two (2) persons per seat maximum.
•Operate from driver side only and not on public roads.
•Keep entire body inside vehicle while moving.
•Drive slowly in turns and straight up and down slopes.
•Do not leave children unattended on vehicle.
•Never operate under the influence of alcohol or drugs.
•Use brakes to reduce speed when coasting downhill.
•Never stand in front of or behind vehicle. CCI 101960601
WARNING
ROLLOVER OR FALLING OFF MAY CAUSE DEATH.
WARNING
CCI 1016094-01
DANGER / POISON
FLUSH EYES
IMMEDIATELY
WITH WATER
GET
MEDICAL
HELP
FAST
SULFURIC
ACID
CAN CAUSE
BLINDNESS OR
SEVERE BURNS
NO
•SPARKS
•FLAMES
•SMOKING
KEEP OUT OF THE REACH OF CHILDREN –DO NOT TIP –KEEP VENT CAPS TIGHT AND LEVEL
SHIELD
EYES
EXPLOSIVE
GASES
CAN CAUSE
BLINDNESS OR INJURY
•Vehicle rated capacity - 1500 lbs. on level surface only.
Weight to include passengers, cargo bed load, and
gross trailer weight. See Owner's Manual.
•Maximum cargo load CARRYALL 6 or TURF 6 - 1000 lbs.,
TRANSPORTER - 300 lbs. Weight to include cargo bed load
and gross trailer weight.
•Maximum trailer hitch tongue weight - 150 lbs.
•Cargo should be evenly spread over the floor of the
cargo bed as far forward as possible and secured.
•For vehicle stability, when fully loaded, drive slowly
and avoid stopping on or backing down steep hills.
•Avoid top heavy loads. See Owner's Manual.
•When driving on uneven terrain or down steep hills,
reduce speed and load.
VEHICLE
LOADING
Read Owner's Manual
and warnings on dash. CCI 1019600-01
Riding in cargo bed
can cause severe injury
or death.
Do not ride in cargo bed.
WARNING
CCI 1015539-01
6
6
WARNING
FAILURETOFOLLOWTHESEINSTRUCTIONS
CANCAUSESEVEREINJURYORDEATH.
Bedcantipupunexpectedly.Bedholddown
boltsmustbefastened.
CCI101707801
BED LOAD
WARNING DECAL
DRIVER/PASSENGER
WARNING DECAL
BATTERY
CONDITION
INDICATOR
SERIAL
NUMBER
BATTERY WARNING
LIGHT
CRUSH AREA
DECAL
PARK BRAKE
PEDAL
BRAKE
PEDAL ACCELERATOR
PEDAL BATTERY DANGER
(MOLDED ON BATTERY CAPS)
VEHICLE LOADING DECAL
LIGHT
SWITCH

Vehicle Feature Identification
2003 Carryall Electric Vehicle Owner’s Manual Page 11
CARRYALL 6
FN R
66
W
ARNING
FAILURETOFOLLOWTHESEINSTRUCTIONS
CANCAUSESEVEREINJURYORDEATH.
Bedcantipupunexpectedly.Bedholddown
boltsmustbefastened.
CCI101707801
NOTICE
DO NOT USE AS GROUND
CCI 1019646-01
OFF ON
WARNING
FAILURE TO FOLLOW THESE INSTRUCTIONS
CAN CAUSE SEVERE INJURY OR DEATH.
Bed can tip up unexpectedly. Bed hold down
bolts must be fastened. CCI 101707801
NOTICE
Do not operate vehicle without this cover properly installed.
Do not direct water stream in this area; will cause damage to components.
See vehicle maintenance and service manual before servicing.
CCI 101931501
OPERATING INSTRUCTIONS
• Read Owner's Manual and safety warnings located on dash panel prior to driving.
• Study and understand controls.
• Make sure wheels are turned in desired direction.
• Turn key to “ON”position and be sure nothing is in your path.
• While vehicle is stopped, select direction by placing
shift lever or switch in desired position:
F –Forward N –Neutral R –Reverse (Buzzer will sound)
• Vehicle will start moving when accelerator pedal is depressed.
• Slowly depress accelerator pedal to increase speed. Park brake will
release when accelerator pedal is depressed.
• To stop, release accelerator pedal and depress brake pedal.
• After stopping the vehicle:
- Firmly depress park brake until it locks.
- Place Forward/Reverse switch in "NEUTRAL" position.
- Turn key “OFF”and remove key when not in use.
CCI 101621601
ELECTRICAL COMPONENT
MOUNTING PLATE NOTICE
(ON PLATE)
ONBOARD
CHARGER
AC CORD REEL
BED BOLT
WARNING LABEL
ELECTRICAL COMPONENT
COVER CAUTION
(ON COVER)
KEY SWITCH
OPERATING INSTRUCTIONS
DECAL
BED HOLD
DOWN BOLTS
FORWARD - REVERSE
LEVER
FORWARD/REVERSE
HANDLE

General Information
Page 12 2003 Carryall Electric Vehicle Owner’s Manual
GENERAL INFORMATION
There are three electric Carryall models: the Carryall 1, Carryall 2, and Carryall 6. Throughout this manual,
important features unique to each model are highlighted. We urge the owner/operator to read and understand
this manual, and to pay special attention to the features specific to their vehicle(s).
MODEL IDENTIFICATION
The serial number of the vehicle is printed on a bar code decal mounted on the frame directly above the accel-
erator pedal (Example: F0301-123456) (Figure 2) . There is a second serial number decal mounted on the
front body frame behind the center dash panel. The center dash panel must be removed to view this decal.
NOTE: Have the vehicle serial number available when ordering parts or making inquiries.
CONTROLS AND INDICATORS
∆
WARNING
•Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls
and operating procedures.
•Any modification or change to the vehicle that affects the stability or handling of the vehicle,
or increases maximum vehicle speed beyond factory specifications, could result in severe
personal injury or death.
•Do not shift the Forward/Reverse handle while the vehicle is in motion. To avoid injury to an
unsuspecting passenger or damage to the vehicle, always bring the vehicle to a full stop
before shifting the handle.
•Release the accelerator pedal and then depress the brake pedal firmly until the vehicle stops.
To avoid unintentionally starting or rolling the vehicle, set the park brake, turn the key switch
to OFF, and remove the key when leaving the vehicle.
Figure 2 Serial Number Decal
This vehicle is covered by one or more of the
following U.S. Patents as applicable: D271008
D292899, 4343503, 4539162, 4637270, 4821827
4826467, 5042519, 5083736 and other
patents pendings.
SERIAL NUMBER
F0301-123456
P O BOX 204658
AUGUSTA GA 30917
Club Car
R
SERIAL NUMBER
DECAL

Controls and Indicators
2003 Carryall Electric Vehicle Owner’s Manual Page 13
KEY SWITCH
The key switch is mounted on the dash to the right of the steering column (Figure 3) . It has two positions, OFF
and ON, which are clearly labeled.
NOTE: The key can be removed only when the key switch is in the OFF position.
FORWARD/REVERSE CONTROL
The Forward/Reverse handle is located on the seat support panel, below and to the right of the driver’s right
knee (Figure 4) . The handle has three distinct positions: F (FORWARD), N (NEUTRAL), and R (REVERSE).
Rotate the handle towards the driver (FORWARD) to operate the vehicle in the forward direction, or towards
the passenger (REVERSE) to operate vehicle in reverse. When the handle is in the straight up position (NEU-
TRAL), vehicle will not operate. Club Car vehicles operate at reduced speed in reverse. The reverse buzzer
will sound as a warning when the Forward/Reverse handle is in REVERSE.
ACCELERATOR PEDAL
The accelerator pedal is the pedal on the right, with the word GO molded into it (Figure 5) . The operation of
the accelerator pedal differs from that of an automobile. When the key switch is ON, and the Forward/Reverse
handle is in either FORWARD or REVERSE, depressing the accelerator pedal will automatically release the
park brake and start the vehicle moving in the direction selected (forward or reverse). As the accelerator pedal
is depressed, speed will increase until full speed is reached. When the accelerator is released, power will be
cut off and the motor will stop running.
BRAKE PEDAL
The brake pedal is the large pedal on the left with the word STOP molded into it (Figure 5) . To slow or stop the
vehicle, depress the brake pedal with your right foot (Figure 6) .
Figure 3 Key Switch Figure 4 Forward/Reverse Handle
OFF ON
•Before using vehicle, read operating instructions.
•Remain seated and hold on to seat handle while moving.
•Do not start vehicle until all occupants are seated.
•Two (2) persons per seat maximum.
•Operate from driver side only and not on public roads.
•Keep entire body inside vehicle while moving.
•Drive slowly in turns and straight up and down slopes.
•Do not leave children unattended on vehicle.
•Never operate under the influence of alcohol or drugs.
•Use brakes to reduce speed when coasting downhill.
•Never stand in front of or behind vehicle.
CCI 1019606-01
WARNING
ROLLOVER ORFALLINGOFF MAY CAUSE DEATH.

Controls and Indicators
Page 14 2003 Carryall Electric Vehicle Owner’s Manual
PARK BRAKE PEDAL
The park brake pedal is the small raised portion in the upper left corner of the brake pedal. It has the word
PARK molded into it and the words PARK BRAKE marked on top of it (Figure 6) . To set the park brake,
depress the brake pedal firmly and tilt the park brake portion of the pedal forward with your foot (Figure 7) .
See following WARNING.
∆
WARNING
•The park brake will release automatically when either the accelerator or brake pedal is
depressed. The park brake has multiple locking positions and should be firmly pressed and
locked to prevent the vehicle from rolling.
HEADLIGHT CONTROL
Carryall 6 Only
The headlight control is located on the front dash between the battery condition indicator and steering col-
umn. Pull the headlight control knob out to turn headlights on and push the knob in to turn headlights off.
Figure 5 Accelerator and Brake Pedals
Figure 6 Brake Pedal Figure 7 Park Brake

Controls and Indicators
2003 Carryall Electric Vehicle Owner’s Manual Page 15
BATTERY CONDITION INDICATOR
Carryall 6 Only
The battery condition indicator features a 10-bar LED display that, when the vehicle is in operation, displays
the level of battery capacity, measuring battery voltage over a period of time.
When batteries are fully charged, all indicator lights will be on. When battery voltage drops below 75% of full
discharge, the last two indicator lights will flash alternately. Continued use of vehicle after indicator lights
begin flashing without recharging could result in decreased vehicle performance.
∆
CAUTION
•If battery condition indicator moves rapidly (approximately 45 minutes) from full charge
display to empty, there may be a problem with the wiring or with a battery cell. If indicator
display does not reset back to full after recharging, there my be a problem with the battery
charger or with one of the batteries. In either case the vehicle should be checked by a Club
Car dealer or a trained technician.
BATTERY WARNING LIGHT
PowerDrive System 48 vehicles feature a dash mounted warning light (above steering column) that, when the
vehicle is in operation, indicates low battery voltage or, when the vehicle is being charged, indicates a charg-
ing problem. The battery warning light is controlled by the PowerDrive onboard computer.
When the vehicle is in operation, the warning light will illuminate and remain illuminated if:
• Batteries voltage drops below 48 when there is no load on the batteries (the vehicle is stopped and
there are no accessories on).
• Batteries have discharged to less than 25% of rated capacity.
If the warning light illuminates when the vehicle is operating, there will be enough power remaining to drive the
vehicle for approximately 30 minutes. However, the vehicle should be charged at the first opportunity. If the
warning light illuminates and the vehicle is unable to operate for 30 minutes, have your Club Car distributor/
dealer check the vehicle for a possible battery or electrical system problem.
When the batteries receive an incomplete charge because 1) the DC power cord is disconnected, 2) AC
power to the charger is interrupted, 3) automatic charger shut-off occurs after 16 hours of operation, or 4) the
charger malfunctions, the warning light will indicate as follows:
• The warning light will not come on if the charge is 90% or more complete. The onboard computer will
retain in memory the amount of charge needed to fully replenish the batteries and will complete the
charge during the next charge cycle.
• When the charger is unplugged, the warning light will illuminate and remain illuminated for 10 seconds
if the charge is less than 90% complete but the vehicle has enough power for approximately 30 minutes
of operation. This will alert the operator that the vehicle may be used, but that it must be charged to
completion as soon as possible.
• The warning light will repeatedly illuminate for 10 seconds, with 4 second intervals if the charger times
out at 16 hours and the batteries are not sufficiently charged. See PowerDrive Charger Owner’s Man-
ual . This indicates an abnormal charge cycle. The charger and batteries should be checked by your
Club Car distributor/dealer.
• The warning light will repeatedly illuminate for 10 seconds, with 4 second intervals during a charge
cycle (DC plug is still connected) if AC power to the charger is interrupted. The light will go out when AC
power is restored.

Pre-Operation and Daily Safety Checklist
Page 16 2003 Carryall Electric Vehicle Owner’s Manual
LED Light : In addition to the warning light, there is an infrared LED in the dash light assembly, which trans-
mits an infrared signal from the onboard computer (OBC). This signal is received by the optional Communica-
tion Display Module, which provides information on the condition of the vehicle and batteries.
PRE-OPERATION AND DAILY SAFETY CHECKLIST
Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving
your new vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect
each vehicle to ensure that it is in proper working condition before accepting delivery.
Use the following checklist as a guide to inspect the vehicle. This checklist should be used daily to ensure that
the vehicle is in proper working condition and in conjunction with the Periodic Service Schedule on page 24.
Any problems should be corrected by a Club Car distributor/dealer or a trained technician.
•General: All the parts should be in place and properly installed. Be sure all nuts, bolts, and screws are tight.
•Safety and information decals: Check to ensure that all safety and information decals are in place.
See pages 8 through 11.
•Tires: Check for proper tire pressure. See Vehicle Specifications on page 33. Visually inspect for
wear, damage, and proper inflation on a daily basis.
•Batteries: Check electrolyte to ensure that it is at its proper level (Figure 11, Page 27) . Check battery
posts. Wires should be tight and free of corrosion. Charge batteries fully before first use of vehicle.
•Charger cord, plug, and receptacle: Visually inspect for cracks, loose connections, and frayed wiring.
See Plug and Receptacle on page 31.
∆ WARNING
•Be sure the plastic has been removed from the seat bottom before operating the vehicle.
Failure to do so may result in a fire, property damage, personal injury, or death.
PERFORMANCE INSPECTION
After you have familiarized yourself with the vehicle controls and have read and understood the driving
instructions, take the vehicle for a test drive.
Use the following checklist as a guide to inspect the vehicle and check daily for proper operation. Any prob-
lems should be corrected by a Club Car distributor/dealer or a trained technician.
•Forward/Reverse switch: Check for proper operation. See Controls and Indicators on page 12.
•Brakes: Be sure the brakes function properly. When brake pedal is fully depressed under moderate
pressure, it should not go more than halfway to the floor, and vehicle should come to a smooth, straight
stop. If the brake pedal goes more than halfway to the floor, or if the vehicle swerves or fails to stop,
have the brake system checked and adjusted as required. Brake adjustment must be maintained so
that the brake pedal cannot be depressed to the floor under any circumstance.
•Park brake: When latched, the park brake should lock the wheels and hold the vehicle stationary (on
an incline of 20% or less). It should release when either the accelerator or brake pedal is depressed.
•Reverse buzzer: The reverse buzzer will sound as a warning when the Forward/Reverse handle is in
REVERSE.
•Steering: The vehicle should be easy to steer and should not have any play in the steering wheel.

Driving Instructions
2003 Carryall Electric Vehicle Owner’s Manual Page 17
•Accelerator: With the key switch ON and the Forward/Reverse handle in the FORWARD position, as
the accelerator pedal is depressed, the motor should start and the vehicle should accelerate smoothly
to full speed. When the pedal is released it should return to the original position and the motor should
rotate freely. All Club Car vehicles should run at reduced speed in reverse.
•General: Listen for any unusual noises such as squeaks or rattles. Check the vehicle ride and perfor-
mance. Have a Club Car distributor/dealer or a trained technician investigate anything unusual.
DRIVING INSTRUCTIONS
∆ WARNING
•Only licensed drivers should be allowed to drive the vehicle.
•Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls
and operating procedures.
•No more than two people should be on the vehicle at one time.
•Do not allow riders in the cargo bed.
•The vehicle is not specially equipped for handicapped persons:
- Be sure all persons can properly operate the vehicle prior to allowing them to drive the
vehicle.
- Be sure all passengers are capable of securing themselves in a vehicle before allowing
them to ride in one.
•For night use, the vehicle must be equipped with headlights, taillights, and reflectors.
•Stop the vehicle before shifting the Forward/Reverse handle. Failure to do so may result in
injury to inattentive passengers and (or) damage to the vehicle.
•Do not leave children unattended on vehicle.
•To help avoid being struck, do not stand in front of or behind the vehicle.
•Operate the vehicle from the driver seat only.
•To help prevent falls from the vehicle, remain seated in a moving vehicle and hold on to seat
handles or handrails at all times. Driver should keep both hands on the steering wheel when
the vehicle is in motion.
•To help prevent the possibility of serious injury, keep entire body inside the vehicle.
•To help prevent overturning the vehicle, drive slowly in turns.
•To help prevent overturning the vehicle, drive slowly straight up and down slopes. Avoid
driving the vehicle on slopes exceeding 20% incline.
•Avoid stopping a loaded vehicle on a hill. If a loaded vehicle must be stopped on a hill, avoid
sudden starts or rolling backwards and stopping suddenly. Failure to heed this warning could
result in overturning the vehicle.
•To help avoid possible injury to inattentive passengers and (or) damage to the vehicle, avoid
sudden starts, sudden stops, and abrupt turns.
•To help avoid the possibility of losing control of or overturning the vehicle, reduce speed for
adverse driving conditions such as wet grass or rough terrain.
•Do not use the vehicle on public roads. It is neither designed nor intended for street use and
should not be licensed for use on public roads.
•The vehicle should be driven in only specified areas by trained drivers.
•Do not drive while under the influence of alcohol, drugs, or medications.
•Use brakes to reduce speed when coasting downhill.

Driving Instructions
Page 18 2003 Carryall Electric Vehicle Owner’s Manual
No one should drive the vehicle without first being instructed in the proper operation and use of the vehicle’s
controls. An experienced operator should accompany each first-time driver on a test drive before allowing
them to operate the vehicle alone.
To ensure safe operation of the vehicle, follow exactly and in order, all of the following procedures. Read and
understand all instructions prior to driving the vehicle.
STARTING THE VEHICLE
1. Be sure load, if any, is secure.
2. Study and understand controls.
3. Be sure everyone is seated and holding onto seat handles or handrails. Driver should have both hands
on the steering wheel.
4. Read safety warnings located above pedals.
5. Make sure wheels are turned in desired direction.
6. Turn key to the ON position and be sure nothing is in your path.
7. Select direction by placing shift handle in desired position (F = forward or R = reverse). A buzzer will
sound as a warning when the Forward/Reverse handle is in REVERSE.
8. Slowly depress accelerator pedal. The park brake will release automatically and the vehicle will start to
move. As the accelerator pedal is depressed, speed will increase until full speed is reached.
∆ WARNING
•Operator must control vehicle speed when going downhill.
STOPPING THE VEHICLE
∆ WARNING
•Driving through water may affect the brakes. After driving through water, check effectiveness
of the brakes by gently depressing the brake pedal. If the vehicle does not slow down at the
normal rate, continue to depress the brake pedal until the brakes dry out and normal
performance returns.
∆ CAUTION
•When stopped on a hill, use the brake pedal to hold your position. Do not use the accelerator
pedal.
To stop vehicle, release the accelerator pedal and depress the brake pedal until vehicle comes to a complete
stop.
PARKING AND LEAVING THE VEHICLE
1. After stopping vehicle, firmly depress park brake pedal until it locks.This will prevent vehicle from rolling.
2. Turn the key switch to OFF and place the shift handle in the NEUTRAL position. Remove the key when
the vehicle is not in use.