Club Car IntelliTach XRT 1550 User manual

IntelliTachAll-WheelDriveDiesel
VehicleOwner’sManual
Carryall295andXRT1550
[Refertobackcoverforapplicablebuildcoderange]

NOTICE
Thismanualisvalidforvehiclesmanufacturedinthebuildcoderangeprovidedonthebackcoverofthismanual.Ifthe
vehiclebuildcodeisdifferentfromthatshownonthebackcoverofthismanual,pleasecontactyournearestdealerorgoto
www.clubcar.comtoretrievetheproperowner’smanualforthevehicle.SeealsoModelIdenticationinthismanual.
Warrantyinformationappearsattheendofthismanual.Nootherwarranties,expressorimplied,arecontainedherein.
Yourauthorizedrepresentativecheckedthevehiclebeforeitwasdeliveredtoyouandwillprovideyouacopyofthe
completedvehiclewarrantyregistrationform.
ClubCarisnotliableforerrorsinthismanualorforincidentalorconsequentialdamagesthatresultfromtheuseof
thematerialinthismanual.
Thismanualcontainsproprietaryinformationthatisprotectedbycopyright.Allrightsarereserved.Nopartofthismanual
maybephotocopied,reproduced,ortranslatedtoanotherlanguagewithoutthewrittenconsentofClubCar.
Theinformationcontainedinthisdocumentissubjecttochangewithoutnotice.
ClubCarreservestherighttomakedesignchangestovehicleswithoutobligationtomakethesechangesonunits
previouslysold.
ThesevehiclesdonotconformtoU.S.FederalMotorVehicleSafetyStandards(FMVSS)forautomobilesortoFMVSS
571.500forlow-speedvehicles,andarenotequippedforoperationonpublicstreets,roads,orhighways.
IfinEnglish,thismanualistheOriginalInstructionsprovidedbythemanufacturer.IfinanylanguageotherthanEnglish,
thismanualisatranslationoftheOriginalInstructions.
Dimensionsandweightsareapproximateonlyandtheillustrationsdonotnecessarilyshowthevehicleinstandard
condition.Forexactinformationaboutanyparticularvehicle,pleaseconsultyourdealer.
P .O.Box204658
Augusta,Georgia30917–4658USA
Telephone[phone]
ServicePartsFax706–855–7413
www.clubcar.com
Copyright©2008,2009,2010,2011,2013ClubCar,LLC
ClubCar,Tranquility,andArmorFlex
areregisteredtrademarksofClubCar,LLC
ThismanualeffectiveAugust1,2008
IntelliTachAll-WheelDriveDieselVehicleOwner’sManualPage1

FOREWORD
ThankyouforchoosingClubCar,thenamemostwidelyrecognizedastheindustryleaderinvehicleefciencyand
long-lastingvalue.Youhavechosenthenestutilityvehicleonthemarket.Pleaseprotectyourinvestmentand
ensurethatyourClubCarvehicle(s)providesyearsofreliable,superiorperformancebyreadingandfollowingthe
maintenanceinstructionsinthismanual.
Yourcomfortandsafetyareimportanttous,soweurgeyoutoreadandfollowthestep-by-stepoperatinginstructions
andsafetyproceduresinthismanual.Theseinstructionsmustbefollowedinordertoavoidtheriskofseverepersonal
injury.Ifyourentorloanyourvehicletoothers,werecommendthatyouaskthemtoreadthismanualbeforethey
operatethevehicle.
ClubCarproductsarebackedbyacustomersupportsystemdesignedtoofferyoufast,courteousservice.Intheevent
yourClubCarvehicleneedsrepairsorservice,pleasecontactyourlocalauthorizedClubCardealerordistributor;who
willbeabletoprovidetechnicaladvice,performwarrantywork,andsellpartsandservicemanuals.
ForthenameandaddressoftheauthorizedClubCardealerordistributornearestyou,logontoourwebsiteat
www.clubcar.comorcall706-863-3000.Ifyouwouldprefertowritetous,directyourletterto:ClubCar,LLC,Attention:
MarketingServices,P .O.Box204658,Augusta,Georgia30917-4658USA.
Wehopeyouwillconsiderthisowner’smanualapermanentpartofyourClubCarvehicle.Ifyousellthevehicle,
pleaseincludethemanualsothatthenextownerwillhavetheimportantoperating,safety,andmaintenance
informationitcontains.
Page2IntelliTachAll-WheelDriveDieselVehicleOwner’sManual

TABLEOFCONTENTS
NotetotheOwner................................................................................................................................................5
SafetyDecalandFeatureIdentication..................................................................................................................5
PracticeSafety.....................................................................................................................................................8
Proposition65Warning–StateofCalifornia...........................................................................................................8
SafetyDetails.......................................................................................................................................................9
GeneralWarnings...............................................................................................................................................10
GeneralInformation............................................................................................................................................14
ModelIdentication.............................................................................................................................................15
ControlsandIndicators.......................................................................................................................................17
Roll-OverProtectiveStructure(ROPS)andSeatBelts..........................................................................................26
SeatLatchandAdjustment.................................................................................................................................29
Pre-OperationandDailySafetyChecklist.............................................................................................................30
DrivingInstructions.............................................................................................................................................31
BedLatchandPropRod.....................................................................................................................................34
AttachmentsandBuckets....................................................................................................................................35
LoadingandUnloadingCargo.............................................................................................................................47
VehicleLoadCapacities......................................................................................................................................48
TowingwiththeVehicle.......................................................................................................................................49
TransportingonaTrailer.....................................................................................................................................50
Storage..............................................................................................................................................................51
Maintenance......................................................................................................................................................52
PeriodicServiceSchedule...................................................................................................................................54
PeriodicLubricationSchedule.............................................................................................................................56
LubricatingtheAttachmentArmandInterface......................................................................................................57
BrakeFluidReservoir.........................................................................................................................................58
EngineOil..........................................................................................................................................................60
GearcaseLubrication..........................................................................................................................................63
EngineCoolant–DieselVehicles........................................................................................................................65
HydraulicSystem................................................................................................................................................66
AirIntakeSystem...............................................................................................................................................67
FuelingInstructions.............................................................................................................................................68
Battery...............................................................................................................................................................70
IntelliTachAll-WheelDriveDieselVehicleOwner’sManualPage3

UsingABoosterBattery(JumpStarting)..............................................................................................................72
CleaningtheVehicle...........................................................................................................................................73
Accessories........................................................................................................................................................73
SubsequentOwnerRegistration..........................................................................................................................75
VehicleSpecications.........................................................................................................................................76
Warranties..........................................................................................................................................................78
Page4IntelliTachAll-WheelDriveDieselVehicleOwner’sManual

NotetotheOwner
NOTETOTHEOWNER
Thisutilityvehicle,withstandardequipmentandauthorizedattachments,isintendedforcommercialorresidential
property,farm,ranchorrecreationalapplications.Useonlyapprovedaccessoriesandattachmentsdesignedforyour
vehicle.ThisOperator’sManualdoesnotincludeinstructionsforattachments.Readthemanual(s)providedwith
theauthorizedattachmenttolearnsafemaintenanceandoperationofthevehicle.Makesurethevehicleissuitably
equippedforthetypeofworktobeperformed.Contactyourdealerifyouhaveanyquestionsconcerningtheuseof
accessoriesandattachmentsforthesevehicles.
DONOTusethisvehicleforanypurposeorinanymannerotherthanasdescribedinthemanual,decalsorother
productsafetyinformationprovidedwiththevehicle.Thesematerialsdenethevehicle’sintendeduse.Consultan
authorizeddealeronchanges,additionsormodicationsthatmayberequiredforthisvehicletocomplywithvarious
countryregulationsandsafetyrequirements.
CAUTION
•Thefuelsystemandengineonyourvehiclearedesignedandbuilttogovernmentemissions
standards.Tamperingbydealers,customers,operatorsandusersisstrictlyprohibitedbylaw.Failure
tocomplycouldresultingovernmentnes,reworkcharges,invalidwarranty,legalactionandpossible
conscationofthevehicleuntilreworktooriginalconditioniscompleted.Engineserviceand/or
repairsmustbedonebyacertiedtechnicianonly!
SAFETYDECALANDFEATUREIDENTIFICATION
Thefollowingpagescontainsafetydecalandfeatureidenticationinformation.Fordetailedinformationonspecic
features,readtheappropriatesectioninthismanual.
DECALINSPECTIONANDMAINTENANCE
Cleandecalsandkeeplegible.Donotusesolvents,gasoline,orotherharshchemicalstocleandecals.Ifanyofthe
operationorwarningdecalsonthevehiclebecomedamaged,havebeenremoved,orcannotbeeasilyread,they
shouldbereplacedimmediatelytoavoidpossiblepropertydamage,personalinjury,ordeath.Contactyourdealer.Ifa
decalisonapartthatisreplaced,ensurenewparthasappropriatedecal.
IntelliTachAll-WheelDriveDieselVehicleOwner’sManualPage5

SafetyDecalandFeatureIdentication
CARRYALL295&XRT1550INTELLITACHDIESELVEHICLES
2417
5
8
3
7
4
6
1
2
1102427501Decal,HotPressurizedFluidWarning(oncoolant
reservetankcap,underhood)5102459201Decal,DieselFuelWarning(onframe,nearfuel tank)
2102458901Decal,HotSurfaceWarning(oncoolantpipesand
undersideofseats)(onbedseal)6102459501Decal,Rotating/HotPartsWarning(onframenear battery)
3102459001Decal,HotManifoldWarning(onengine,near
manifold)7102460201Decal,RotatingPartsWarning(onvehiclebody, underseat)
4102459101Decal,GroundWarning(onvehicleframe,near
battery)8103188701Decal,OperatingInstructions(oninstrumentpanel)
Page6IntelliTachAll-WheelDriveDieselVehicleOwner’sManual

SafetyDecalandFeatureIdentication
CARRYALL295&XRT1550INTELLITACHDIESELVEHICLES
2709
6
10
4
9
5
2
7
8
1
3
11011553Decal,TrailerHitchT ongueWeightNotice(on
trailer/receiverhitch)6102926101Decal,LockLeverWarning(onhydraulic attachmentarm)
2101609401Decal,CrushAreaWarning(behindseat,near
cargobed)7102930801Decal,VehicleLoadingWarning(oncargobed)
3102459301Decal,BedLatchWarning(onvehiclebody,below
bedlatch)8102950601Decal,HydraulicPressureWarning(nearhydraulic pump)
4102459401Decal,YoungDriverWarning(onROPS)9102961201Decal,ROPSWarning(onROPS)
5102460201Decal,RotatingPartsWarning(onvehiclebody,
underseat)10103188601Decal,RolloverandAttachmentWarning(on instrumentpanel)
IntelliTachAll-WheelDriveDieselVehicleOwner’sManualPage7

PracticeSafety
PRACTICESAFETY
399
Figure1PracticeSafety
Safetysignslikeyouseeabovemayatrstseemshocking,buttheirimpactismildcomparedwiththereality
ofseverepersonalinjury.
Yoursafetyandsatisfactionareoftheutmostimportancetous.Thatiswhybeforeoperatingthevehicle,weurge
youtoreviewtheinformationinthismanual.UnderstandandbecomefamiliarwiththeDANGER,WARNING,and
CAUTIONstatementsandproceduresitcontains,alongwiththesafetydecalsthatareafxedtoyourvehicle.
Priortooperatingthevehicle,alloperatorsshouldgototheClubCarwebsiteandviewthevehiclesafetyvideo.T o
locatethevideo,gotowww.clubcar.com,andsearchfor“safetyvideo.”
Taketimetounderstandthelanguageofsafety.Itisalanguagethatcansaveyourlife.
PROPOSITION65WARNING–STATEOFCALIFORNIA
WARNING
•Thisproductcontainsoremitschemicalsorsubstancesthathavebeendeterminedbythestateof
Californiatocausecancerandbirthdefectsorotherreproductiveharm.
CALIFORNIA
PROPOSITION65WARNING
Dieselandgasolineengineexhaust,andsomeofitsconstituents,areknowntotheStateofCaliforniatocause
cancer,birthdefects,andotherreproductiveharm.
Batterypost,terminalsandrelatedaccessoriescontainleadandleadcompounds.
Washhandsafterhandling.
Page8IntelliTachAll-WheelDriveDieselVehicleOwner’sManual