Club Car 1999 User manual

Manual Number 101993805
Edition Code 0898B0310A
Tourall, Resort Villager,
Trans-Porter and Trans-Sender
Gasoline Vehicles
1999
Owner's
Manual

1999 Transportation Gasoline Vehicle Owner’s Manual i

ii 1999 Transportation Gasoline Vehicle Owner’s Manual
NOTICE
The Club Car Limited Warranty for 1999 transportation and utility vehicles appears on the last pages of this
manual. No other warranties, express or implied, are contained herein. Please complete and return the war-
ranty registration card included in this manual.
Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the
use of the material in this manual.
This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of
this manual may be photocopied, reproduced, or translated to another language without the written consent
of Club Car, Inc.
The information contained in this document is subject to change without notice.
Club Car reserves the right to make design changes to vehicles without obligation to make these changes on
units previously sold.
These vehicles are designed and manufactured for off-road use only. They do not conform to Federal Motor
Vehicle Safety Standards for automobiles or to FMVSS 500 for low-speed vehicles, and are not equipped for
operation on public streets, roads, or highways.
©1998, 2010 Club Car, Inc.
Club Car, Trans-Porter, Trans-Sender, Resort Villager,
Tourall, Armorflex, and Tranquility are registered
trademarks of Club Car, Inc.
This manual effective July 27, 1998

1999 Transportation Gasoline Vehicle Owner’s Manual iii
FOREWORD
Thank you for choosing Carryall®. You have chosen the finest transportation vehicle on the market; the vehicle
most widely recognized as the industry leader in vehicle efficiency and long-lasting value. Please protect your
investment and ensure that your Carryall transportation vehicle provides years of reliable, superior
performance by filling out and returning your Warranty Registration Card (located between the last page and
back cover of this manual), and by reading and following the maintenance instructions in this manual.
Your comfort and safety are important to us as well, so we urge you to read and follow the step-by-step
operating instructions and safety procedures in this manual. These instructions must be followed in order to
avoid the risk of severe personal injury. If you rent or loan your vehicle to others, we recommend that you ask
them to read this manual before they operate the vehicle.
Carryall products are backed by a customer support system designed to offer you fast, courteous service. In
the event that your vehicle needs repairs or service, we recommend that your local authorized Carryall
representative perform them. For the name and address of the Carryall representative nearest you, call 706-
863-3000, Ext. 2601. If you would prefer to write to us, direct your letter to: Club Car, Attention: Marketing
Services, P.O. Box 204658, Augusta, Ga. 30917-4658 USA. Your local authorized Carryall representative
can also provide technical advice, parts, and service manuals.
We hope you will consider this owner’s manual a permanent part of your vehicle. If you sell the vehicle,
please include the manual so that the next owner will have the important operating, safety, and maintenance
information it contains.

iv 1999 Transportation Gasoline Vehicle Owner’s Manual
TABLE OF CONTENTS
Safety Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Vehicle Feature Identification—Tourall Gasoline Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Vehicle Feature Identification—Resort Villager Gasoline Vehicle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Vehicle Feature Identification—Trans-Porter/Trans-Sender Gasoline Vehicle . . . . . . . . . . . . . . . . . . . . . . 8
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pre-Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Driving Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 18
Transporting on a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Daily Pre-Operation Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Periodic Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Periodic Lubrication Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Vehicle Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fueling Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Cleaning the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Subsequent Owner Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 27
Vehicle Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

1999 Transportation Gasoline Vehicle Owner’s Manual 1
Safety signs like you see above may at first seem shocking, but their impact is mild
compared with the reality of severe personal injury.
Your safety and satisfaction are of the utmost importance to Club Car. That is why
before operating the vehicle, we urge you to review the information in this manual.
Understand and become familiar with the DANGER, WARNING and CAUTION state-
ments and procedures it contains, along with the safety decals that are affixed to
your vehicle.
Take time to understand the language of safety. It is a language that can save your life.

Safety Details
2 1999 Transportation Gasoline Vehicle Owner’s Manual
SAFETY DETAILS
It is important to note that some vital statements throughout this manual and on the decals affixed to the vehi-
cle are preceded by the words DANGER, WARNING, CAUTION, or NOTE. For your protection, we recom-
mend that you take special notice of these safety procedures. Safety procedures are essential and must be
followed.
Any operating or warning decals on the vehicle that are damaged, have been removed or cannot be easily
read should be replaced immediately to avoid possible personal injury, property damage, or death. Contact
your Carryall distributor/dealer.
•THIS OWNER’S MANUAL SHOULD BE READ COMPLETELY BEFORE ATTEMPTING TO DRIVE
OR SERVICE THE VEHICLE. FAILURE TO FOLLOW THE INSTRUCTIONS IN THIS MANUAL
COULD RESULT IN PROPERTY DAMAGE, SEVERE PERSONAL INJURY, OR DEATH.
• A DANGER INDICATES AN IMMEDIATE HAZARD WHICH WILL RESULT IN SEVERE
PERSONAL INJURY OR DEATH.
•A WARNING INDICATES AN IMMEDIATE HAZARD WHICH COULD RESULT IN SEVERE
PERSONAL INJURY OR DEATH.
•A CAUTION INDICATES HAZARDS OR UNSAFE PRACTICES WHICH COULD RESULT IN
PRODUCT OR PROPERTY DAMAGE OR MINOR PERSONAL INJURY.
•A NOTE PROVIDES KEY INFORMATION TO MAKE PROCEDURES MORE EASILY
UNDERSTOOD.

General Warnings
1999 Transportation Gasoline Vehicle Owner’s Manual 3
GENERAL WARNINGS
The safety procedures listed must be followed whenever the vehicle is being operated, repaired, or
serviced. Other specific warnings appear throughout this manual and on the vehicle.
• GASOLINE VAPORS - FLAMMABLE! EXPLOSIVE! DO NOT SMOKE. KEEP SPARKS AND FLAMES
AWAY FROM THE AREA OF THE VEHICLE. SERVICE ONLY IN WELL-VENTILATED AREAS.
• BATTERY VAPORS - FLAMMABLE! EXPLOSIVE! DO NOT SMOKE. KEEP SPARKS AND FLAMES
AWAY FROM THE AREA OF THE VEHICLE. SERVICE ONLY IN WELL-VENTILATED AREAS.
• DO NOT OPERATE GASOLINE VEHICLE IN ENCLOSED AREA WITHOUT PROPER VENTILATION.
ENGINE PRODUCES CARBON MONOXIDE WHICH IS AN ODORLESS, DEADLY POISON.
• A TRANSPORTATION VEHICLE WILL NOT PROVIDE PROTECTION FROM LIGHTNING,
FLYING OBJECTS, OR OTHER STORM RELATED HAZARDS. IF CAUGHT IN A STORM WHILE
DRIVING A TRANSPORTATION VEHICLE, EXIT THE VEHICLE AND SEEK SHELTER IN
ACCORDANCE WITH APPLICABLE SAFETY GUIDELINES FOR YOUR LOCATION.
•ONLY TRAINED MECHANICS SHOULD REPAIR OR SERVICE THE VEHICLE. ANYONE DOING
EVEN SIMPLE REPAIRS OR SERVICE SHOULD FOLLOW THE PROCEDURES EXACTLY AS
STATED IN THIS MANUAL, AND OBEY ALL DANGER, WARNING, AND CAUTION STATEMENTS
LISTED IN THIS MANUAL AS WELL AS THOSE AFFIXED TO THE VEHICLE.
•ALWAYS WEAR SAFETY GLASSES OR APPROVED EYE PROTECTION WHEN SERVICING THE
VEHICLE. WEAR A FULL FACE SHIELD WHEN WORKING WITH BATTERIES.
•ALWAYS USE INSULATED TOOLS WHEN WORKING AROUND BATTERIES OR ELECTRICAL
CONNECTIONS.
•IMPROPER MAINTENANCE OR USE OF THE VEHICLE COULD RESULT IN DECREASED
VEHICLE PERFORMANCE OR SEVERE PERSONAL INJURY.
•ANY MODIFICATION OR CHANGE TO THE VEHICLE WHICH AFFECTS THE STABILITY OR
HANDLING OF THE VEHICLE, OR INCREASES MAXIMUM VEHICLE SPEED BEYOND FACTORY
SPECIFICATIONS COULD RESULT IN SEVERE PERSONAL INJURY OR DEATH.
•FOLLOW ALL PROCEDURES LISTED IN THIS MANUAL FOR LOADING AND UNLOADING THE
VEHICLE. DO NOT EXCEED VEHICLE RATED WEIGHT CAPACITY.
•TO AVOID UNINTENTIONALLY STARTING THE VEHICLE WHILE PERFORMING MAINTENANCE
OR SERVICE TASKS ALWAYS:
-DISCONNECT THE BATTERY CABLES, NEGATIVE (-) FIRST.
-DISCONNECT THE SPARK PLUG WIRE FROM THE SPARK PLUG.
•FRAME GROUND - DO NOT ALLOW TOOLS OR OTHER METAL OBJECTS TO CONTACT
FRAME WHEN DISCONNECTING BATTERIES OR OTHER ELECTRICAL WIRING. NEVER
ALLOW A POSITIVE WIRE TO TOUCH THE VEHICLE FRAME, ENGINE, OR OTHER METAL
COMPONENTS.
•THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE
OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, OR OTHER REPRODUCTIVE HARM.

Vehicle Feature Identification
4 1999 Transportation Gasoline Vehicle Owner’s Manual
TOURALL GASOLINE VEHICLE
KEY SWITCH
SERIAL
NUMBER
BRAKE
PEDAL
OIL WARNING
LIGHT
PARK BRAKE
PEDAL
ARM RESTS
HAND RAIL
ACCELERATOR
PEDAL
PASSENGER
WARNING LABEL
(ON REAR HANDRAIL
FACING SEAT)
DRIVER/PASSENGER
WARNING LABEL
OPERATING INSTRUCTIONS
LABEL