Cobra Fi2000 PowrPro User manual

®23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. [phone]
www.fi2000r.com
08/16
1
DOCUMENT NO. 0017 REV. A
DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED
MOTOR VEHICLES.
Items Supplied >
1 –Powrpro Black Fuel Injection Module
6 –Zip Ties 4”
1 –Velcro Stripe
Application(s) >
CROSS COUNTRY TOUR 2016
CROSS COUNTRY 8 BALL 2016
CROSS COUNTRY MAGNUM 2016
MAGNUM X-1 2016
Instruction Manual >
Read all instructions carefully and completely before installing your new POWRPRO module. It is
recommended that a qualified mechanic or technician install this product.
1. Remove left and right side cover on motorcycle below seat. Be careful not to scratch paint on lower section of
panel on both sides.
2. Underneath edge of seat, remove bolts retaining it on left and right sides. With both side bolts removed, lift front
portion of seat, if equipped with a seat heater, disconnect electrical connector at rear of seat and fully remove
seat.
3. Remove M8 bolts securing rear of fuel tank on each side, rotate tank up at front slightly and remove rubber
grommets between tank mount and frame. This will prevent grommets from falling down inside of frame.
Remove M6 bolt at rear of fuel tank and remove ground wire.
4. Prop rear of fuel tank up and disconnect quick release fuel coupling on bottom of tank, by pressing in green tabs
on each side of coupler and pulling fuel coupling downward from tank, Figure 1. Be sure to place a shop rag
under fuel line and perform installation in a well ventilated area. Disconnect the fuel tank electrical connector
along bottom of fuel tank also, see Figure 1. Be sure to disconnect two vacuum lines from rear lower left corner
of fuel tank, for tank removal, see Figure 2.
5. Assistance is recommend to carefully pull fuel tank slightly rearwards to disengage from front rubber mounting
lugs. Pull tank approximately 6 to 8 inches rearward and lift front and rear of tank upward and off at same time.
Fully remove tank and set in secure ventilated area.
6. Place the Powrpro Tuner™(PPT) in the area in front of the ECU on the left side of the motorcycle under the
area covered by the left side panel, see Figure 3.
7. Route all three PPT wire harnesses towards the front of the motorcycle, the shortest harness with long male and
female connectors will go down towards the rear cylinder O2sensor connectors. The other two harnesses route
alongside the left upper side of the cast frame and can be attached to other harness retaining clips. Run the
injector harness to the area between the engine cylinders and the longest with another set long connectors down
the left front cast frame member to the front cylinder O2sensor connectors, see Figure 4.
8. From left side of motorcycle, locate the rear fuel injector connector between cylinder heads, see Figure 5. Pull the
"RED" pull tab up towards the top portion of the connector, assistance will be needed to prevent the injector from
rotating during this procedure, see Figure 6. Once the Red tab is pulled upward, push in on the black tab below it,
see Figure 6 & 7. While pushing in on black tab, pull entire connector upward and remove from injector. Right
angled long nose pliers and assistance with a flat blade screwdriver from left side of engine will help with this. It
may be necessary to snip the zip tie from the injector wires to the fuel rail, to allow adequate wire length to free
connector from injector. Pull injector connector outward towards left side of motorcycle. Install the shorter (closer
to PPT module), female connector onto rear injector. Mate stock female connecter with male PPT connector. Be
sure all connectors seat firmly and Red lock tab on stock female connector is locked, see Figure 8.
92-1055B
Page 1 of 5

®23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. [phone]
www.fi2000r.com
08/16
2
Instruction Manual >
92-1055B
Page 2 of 5
9. Locate front cylinder injector connector from left side of motorcycle, Figure 5. Pull Red lock tab upward,
see Figures 6 and 7, depress black tab under it and pull connector straight up and free from injector. Mate
the longer PPT female connector to the front injector and seat firmly, see Figure 8. Mate the PPT male
connector with stock female connector and seat firmly together. Depress red lock tab on stock connector.
10.Be sure all connectors are securely installed on injectors and snapped together and "RED" lock tabs are
seated in place. Carefully tuck the connectors back towards cylinder heads and under frame rail.
11.Locate the front O2sensor connector under plastic shroud at front of engine, and disconnect stock male
and female connectors, it may be necessary to open up wire retaining ring for proper slack to work on
connectors. Mate corresponding PPT female O2connector with the original male O2connector. Connect
PPT male O2connector to original O2female connector on Victory harness, see Figure 9. Be sure to
secure O2sensor connectors to wire loop retainer and secure PPT harness along the front cast frame
member to existing harness with (3) 6 inch zip tie. Install (2) 6 inch zip ties along the left upper cast
frame rail to secure front O2and Injector harness to existing wiring harness, Figure 4.
12.Locate rear O2sensor connectors and disconnect. Mate each corresponding stock connector with PPT
connectors as in Step 11, see Figure 10. Be sure connectors seat firmly and harness runs next to
vacuum line. Zip tie harness to vacuum line to prevent it from coming in contact with exhaust, Figure 11.
13.Set fuel tank back onto frame behind front rubber mounting lugs and reinstall quick connect fuel line
securely, 4 pin electrical connector and two vent lines at left rear of tank. Lower fuel tank back into
position carefully slide it forward until it engages front mounting lugs. Be sure to install both M8 mounting
bolts and ground wire previously removed. Be sure all fasteners are tightened to factory specifications.
14.Place the seat back on motorcycle and install ground wire for Powrpro Tuner using left seat bolt. Install
right seat bolt and tighten securely.
15.Verify that the module has power and connections have been made correctly; watch the clear window on
the FI housing and turn "ON" the key ignition and set the handlebar run switch to "ON", confirm that the
Red LED turns on. On some models the Red light will turn off after 4-5 seconds as the fuel pump cycles
off, which is OK. If you do not see a Red light, it may be necessary to wait for the alarm to reset (if
applicable) and try again. Also confirm the side stand is up, bike is in neutral, and clutch is in. Start the
bike and confirm the LED remains on solid Red. NOTE: Make sure ignition is turned off before attempting
to change any Fi2000 harness connections if no Red light is seen. For access to the Blue Tooth Tuning
App on the module, please download the PowrPro Black App to your smart device, Android 4.3 & later or
Apple iOS 5.0 & later operating systems. Once the app is installed, make sure the motorcycle is in
neutral and start the engine, use the connect button within the app and the Blue light on the Fi module
window will light up during pairing connection and remain solid Blue while paired and connected with
respective Android or Apple Device. Once the app has been used and settings saved and disconnected
through the app, the Blue light will turn off, and the PowrPro Black will be ready for continued service on
the motorcycle.
16.Remove the backing from the Velcro and place the PPT between the main ECU and harnesses, and tuck
stock harnesses neatly back into place, see Figure 11.
17.Confirm all fasteners have been retightened to factory specifications. Reinstall left and right side covers
below seat area.
18.Place left and right triangular engine side covers back into place between cylinder heads.
TROUBLE SHOOTING: If you have any problems refer to Step 15 in the main body of the instructions.
DOCUMENT NO. 0018 REV. A

®23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. [phone]
www.fi2000r.com
08/16
3
Instruction Manual >
92-1055B
Page 3 of 5
DOCUMENT NO. 0018 REV. A
FIGURE 3
HARNESS TO FUEL
INJECTORS AND
FRONT O2SENSOR
HARNESSES
TO REAR
OXYGEN
SENSOR
POWRPRO
INSTALLATION
LOCATION
STOCK ECU
STOCK ECU
HARNESS
FIGURE 1 FIGURE 2
FUEL TANK
ELECTRICAL
CONNECTOR
FUEL LINE
QUICK
DISCONNECT
FITTING
FUEL TANK
VACUUM
LINES
FIGURE 4
PPT, INJECTOR
HARNESS ROUTING TO
FUEL INJECTORS
HARNESS ROUTING
FOR FRONT O2
SENSOR
ZIP TIE LOCATIONS
FOR P.P.T. INJECTOR CONNECTOR /
FRONT O2SENSOR HARNESSES

®23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. [phone]
www.fi2000r.com
08/16
4
Instruction Manual >
92-1055B
Page 4 of 5
DOCUMENT NO. 0018 REV. A
P.P.T. REAR
FEMALE INJECTOR
CONNECTOR
STOCK FUEL
INJECTOR
CONNECTION
DEPRESS TAB AND
PULL APART
FUEL RAIL ONLY SHOWN
OTHER COMPONENTS OMITTED FOR
CLARITY
STOCK FUEL
INJECTOR
CONNECTOR
STOCK FUEL
INJECTOR
REAR
STOCK FUEL
INJECTOR
FRONT
FIGURE 7
(APPLIES TO FRONT AND REAR INJECTOR CONNECTORS)
FIGURE 8
(APPLIES TO FRONT AND REAR INJECTOR CONNECTORS)
P.P.T. FRONT
MALE HARNESS
CONNECTOR
REAR CYLINDER
INJECTOR
P.P.T. REAR MALE
HARNESS
CONNECTOR
STOCK REAR
FEMALE
INJECTOR
CONNECTOR
P.P.T. FRONT FEMALE
INJECTOR CONNECTOR
STOCK FRONT
FEMALE
INJECTOR
CONNECTOR
FRONT CYLINDER
INJECTOR
FIGURE 5 FIGURE 6
(Note, Air box not shown for clarity) (Rear Injector shown, Front similar)
REAR CYLINDER
FUEL INJECTOR /
CONNECTOR
FRONT CYLINDER
FUEL INJECTOR /
CONNECTOR
PULL RED LOCK
TAB UP
PRESS BLACK
TAB IN TO
REMOVE
CONNECTOR
FROM INJECTOR
PULL
CONNECTOR IN
THIS DIRECTION
TO REMOVE
FROM INJECTOR

®23801 E. La Palma Ave., Yorba Linda, Ca 92887 Ph. 714.692.8180, Fax. [phone]
www.fi2000r.com
08/16
5
Instruction Manual >
92-1055B
Page 5 of 5
DOCUMENT NO. 0018 REV. A
FRONT
FI2000
HARNESS
WITH O2
SENSOR
CONNECTO
R
STOCK
HARNESS
WITH FI2000
FEMALE
HARNESS
CONNECTOR
DISCLAIMER: NOT LEGAL FOR SALE OR USE IN CALIFORNIA ON ANY POLLUTION CONTROLLED
MOTOR VEHICLES.
FIGURE 9
STOCK FRONT
MALE O2
CONNECTOR
LEFT FRONT
FRAME RAIL
PPT FEMALE
FRONT O2
CONNECTOR
STOCK FRONT FEMALE
O2CONNECTOR
PPT MALE O2
CONNECTOR
FIGURE 10
ROUTING FOR REAR O2
SENSOR HARNESS
STOCK REAR MALE
O2CONNECTOR
PPT MALE O2
CONNECTOR
STOCK REAR FEMALE
O2CONNECTOR
PPT FEMALE
REAR O2
CONNECTOR
FIGURE 11
POWRPRO TUNER
SECURED INTO
POSITION WITH
VELCRO AND EXISTING
HARNESSES
ZIP TIE REAR PPT O2
SENSOR HARNESS
TO VACUUM LINE