coesia CITUS KALIX KP 600 User manual

KP600 N°30314 SUSANNE LANG FRAGRANCE
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KP600 cartoner
It is vital that you read this document thoroughly before rst use.
CITUS KALIX reserves the right to make technical alterations to the machine detailed herein at any time. While the essential
aspects of the information described in this document shall be preserved, CITUS has no obligation to modify this publication.
INSTRUCTION MANUAL

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KP600 N°30314 SUSANNE LANG FRAGRANCE
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CITUS KALIX would like to thank you for the trust you have placed in us by choosing this cartoner.
This document contains information which is the property of CITUS KALIX. Except where a right is expressly granted by contract,
no part of this document may be reproduced or disclosed without obtaining prior written authorization from CITUS KALIX.
Your CITUS KALIX machine has been designed and manufactured to comply with the health and safety regulations in force.
These instructions have been developed in order to remind all partners of the necessary safety regulations and safe work
procedures. These have been drawn up by CITUS KALIX so that all operations can be carried out without risk.
This document aims to be as clear as possible. We strongly advise you to pay close attention to the instructions contained in this
document in order to avoid machine breakdowns or poor functioning caused by incorrect use or installation. The machine would
no longer benet from factory guarantee in such an event. This same factory guarantee does not cover wear and tear on parts.
CONTENTS
To give you a rapid and optimal grasp of all this new material, this leaet covers the following points:
Introduction
Contents 1
General safety instructions 3
Incorrect use 4
Unauthorized use 4
Technical specications
Signage 4
Format adaptation 5
Nameplate 5
General 6
Physical size 6
Electrical 6
Pneumatic 6
Environmental 6
Noise 6
Transportation / Installation
Connection
Description / Presentation
Unpacking 7
Installation (in mm) 8
Calibration 8
Connection 9
Connection to the network 10
Pneumatic connection 10
Precautions before starting 10
End of the installation 10
Operator safety 11
Description 15
Product circuit 16
Carton circuit 18
Carton gripping - opening - transfer 20
Carton closing 22
Control console 24
Safety
Operating modes
''Auto ON'' mode 25
''Automatic start'' 25
''Stop'' modes 26
''Setting'' modes 27

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KP600 N°30314 SUSANNE LANG FRAGRANCE
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Change of format / Settings
Preparation 28
Typical format change sheet 28
Procedure of format change 29
Locating the setting reference marks 30
Settings No. 12 and 13 32
Procedure in case of jamming 32
Settings No. 4, 5, 6, 14, 15, 16, 17, 18, 19, 20, 21 34
Partial lifting of the upper belt (operator side) in the event of carton jamming 34
Settings No. 1, 2, 3, 7, 8, 9, 28, 29 36
Setting No. 22: Carton feeder belt setting. 38
Setting No. 23: Carton feeder belt sensor setting 38
Maintenance
Introduction
Specic procedures 40
Maintenance of product / carton kinematics 42
Maintenance of carton - mark - closing distribution 44
Maintenance of safety devices 46
Options
The machine can be equipped with a module leaets feeder proposed optional.
The machine can be equipped with a module of ejection of the defective products proposed optional.
The machine can be equipped with a marking unit, operator side and opposite operator side, proposed optional.

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KP600 N°30314 SUSANNE LANG FRAGRANCE
• Safety devices relating to each machine must be completely checked once per year.
• Never use a machine if any of the safety mechanisms checked proves to be defective.
• Never deactivate any safety mechanisms.
• Ensure that xed and mobile safety guards are correctly in place. Replace or repair any damaged safety guards before
putting the machine into operation.
• Designate a person to be in charge of the machine settings. Section o the zone to third parties.
• Where work requiring the intervention of one or more persons cannot be carried out on a restricted-access machine,
those carrying out the work must observe the safety instructions in force in the establishment.
• Panels prohibit access to moving parts. Such panels should only be opened by maintenance workers who must take all
precautions deemed necessary to prevent accidents.
• Restrict access to the machine during maintenance work.
• Switch o the electricity supply upstream of the main breaker in the electrical cabinet before performing any form of arc
welding operations on the machine.
• Install the earth socket of the arc welding station on the area where you are carrying out your welding operations.
• Failure to observe these instructions may damage the machine in various ways, for example, its ltering capacity may be
destroyed.
• When the work is completed, ensure that no loose object remains inside the machine.
• For usual servicing requirements, always use CITUS KALIX parts.
• Do not wait for parts to become worn before replacing them.
YOU ARE RESPONSIBLE FOR ENSURING THE SAFE FUNCTIONING OF THE MACHINE.
CITUS KALIX shall not be held liable for the consequences of any incident or accident resulting from an act of negligence or
from the failure to observe the instructions and safety procedures contained in the instruction booklet.
Safety
GENERAL SAFETY INSTRUCTIONS
ALWAYS COMPLY WITH THE SAFETY MEASURES DETAILED IN ALL SECTIONS OF THE INSTRUCTION MANUAL.
Conduct a visual check of the machine before starting it to ensure that no undesirable element that may compromise the safety
of individuals or the machine is present.
Technical updates, adjustments, breakdown repair or maintenance must be carried out by authorized persons who are familiar
with the relevant instruction manual and precautions set out by CITUS KALIX, and who possess all necessary safety and
protective equipment.
Before work begins, the person responsible for carrying it out must ensure that the machine is not in use, that the motor power
has been switched o and that any residual electrical or mechanical energy has fully cleared.
CITUS KALIX will be happy to provide you with further information of a technical or commercial nature.
Should you face any diculty during use, or in the event of an incident, contact the CITUS KALIX after-sales technicians.

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KP600 N°30314 SUSANNE LANG FRAGRANCE
WARNING
CAUTION
NOTE
Safety
INCORRECT USE
• Operating the machine at speeds which are not those recommended by CITUS KALIX.
• Using products which dier in terms of their characteristics from those dened in the specications, or which are in poor
condition.
• Using liquids in the machine which dier in terms of their characteristics from those recommended by CITUS KALIX.
• Non-standard use of electric-powered devices (in particular, pressing the control buttons inappropriately).
• Inappropriate cleaning, especially using high-pressure cleaning equipment.
• Obstructing passages used by products.
• Failure to undertake maintenance at intervals recommended by CITUS KALIX.
UNAUTHORIZED USE
NEVER OPERATE THE MACHINE USING CONFIGURATIONS OR IN SITUATIONS WHICH CONTRADICT THE GENERAL SAFETY
INSTRUCTIONS.
Some examples of incorrect and unauthorized use:
• Machine operated by unqualied personnel.
• Maintenance of the machine undertaken by unqualied personnel.
• Obstruction or circumvention of safety guards.
• Continuous blocking of control circuit apparatus.
• Forcing of the power contactors.
• Inserting an object in the safety openings or any passage leading into the machine.
• Obstructing the path of loads, especially blocking access to the doors.
• Use of the machine without its protective housing or other protective devices.
• Obstructing, immobilizing or destroying the emergency stop measures.
• Forcing of the control devices by any means, and in particular any of the electrical distributors which trigger movements.
• Tampering with any of the control or safety devices, besides those mentioned in the customer information.
• Operating machines with parts or components not supplied or approved by CITUS KALIX.
• Use of the machine in a way which does not comply with the information and instructions given by CITUS KALIX.
• Maintaining the machine in a way which does not comply with the information and instructions given by CITUS KALIX.
SIGNAGE
The information boxes which appear in this document are designed to draw the user's attention to the risks incurred if that
particular instruction is not followed. There are three types of boxes:
This means that the failure to apply the appropriate precautionary measures may lead to death, serious injury and/
or signicant material damage.
This means that the failure to apply the appropriate precautionary measures may lead to minor injury and/or
material damage.
This gives an important piece of information likely to improve the user's understanding of the machine.

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KP600 N°30314 SUSANNE LANG FRAGRANCE
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MACHINE : CARTONNING MACHINE
TYPE : KP600
N° : 30314
DATE : 07/2017
6avenue du bois de l’Epine 91080 Courcouronnes FRANCE
TYPE OF MACHINE PANEL
POWER
VOLTS
FREQUENCY
KP600
2kVA
208V
60HZ
TOTAL FLA 20A
THREE PHASES+GROUND OK
LARGEST MOTOR FLA 5A
ENCLOSURE: TYPE 1 OK
Technical specications
For other applications (dierent dimensions and/or special shapes), please consult us.
NAMEPLATE
5 min / 50 max
49.2
13
Lateral
aps
Main
closing ap
Marking zone
Tuck
ap
Carton hinge axis
17 characters maximum
Marking
zone
FORMAT ADAPTATION
The machine is adjustable to the size (in mm) and physical properties of the products.
ABC
Min. values 20 20 50
Max. values 115 90 200

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KP600 N°30314 SUSANNE LANG FRAGRANCE
Technical specications
GENERAL
Machine type: Cartoner
Model: KP600
Rate* (unit/min): 50
Formats: Cartons with all types of aps (tuck or alternated aps)
Operation (number of operators): 1
Noise level** (dbA): 75
* The rate is variable depending upon the product dimension, the carton and the options.
** Sound pressure level.
PHYSICAL SIZE
Width (mm): 3,780 (without ejection in option)
Depth (mm): 1,350 (without electrical cabinet)
Depth (mm): 1,710 (with electrical cabinet)
Height (mm): 1,315
Height (mm): 1,450 (with carton loader)
Height (mm) : 1 935 (with open guard)
Weight (kg): 1,500
Product input height (mm): 815
Carton output height (mm): 815
ELECTRICAL
Power supply voltage (V): 3 x 208 + Ground (60 Hz)
Control voltage (VDC): 24
Installed capacity (kVA): 2
Upstream protection (A): 20
PNEUMATIC
Required pressure (bars): 6
Flow (Nm3/h): 50
Compressed air quality (upstream from the machine) : dry, oil-free air, dew point of 2.5°C.
NOISE
The measuring method and the conditions of operation and assembly comply with the standard NF S31-048.
The reading, which was taken with the machine in operation over a set of measurement points located at 1 meter around the
machine, is lower than 75 dB.
ENVIRONMENTAL
Temperature (°C): + 20 +/- 5
Relative humidity (%): 70
This machine is not designed to operate in environments with a danger of explosion.

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KP600 N°30314 SUSANNE LANG FRAGRANCE
Transportation / Installation
UNPACKING
Delivered on a pallet, wrapped and protected against impacts, please have the following tools to hand when unpacking (hammer,
various levers, etc.) and during handling (forklift truck, pallet truck, etc.).
For the optimum installation of the cartoner, CITUS KALIX recommends:
• the storage of boxes and parcels in a covered space upon delivery,
• a oor that is strong enough to support the entire weight of the machine, to ensure proper distribution of the supports,
• a site which has a smooth oor surface without bumps or ruts: at the base of the feet that support the machine, the
ooring must be suciently at for the entire surface of each of the feet to be in full contact with it,
• an access route to the production site which is large enough to allow the machine and its means of handling, to pass
through.
- Open the box carefully.
- Check the general state of the machine (impact caused during transportation and oxidation).
- Remove the packaging surrounding the machine.
- Perform a full check of the accessories supplied with the machine.
These accessories should be checked against the delivery slip.
The forks of a forklift truck must always be longer than the load to be transported.
The transport company and CITUS KALIX should immediately be notied of any fault, whether this relates to faulty
or missing parts.

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KP600 N°30314 SUSANNE LANG FRAGRANCE
1350
360
3780
1350
1315
Transportation / Installation
INSTALLATION in mm
Please refer to the general diagram if necessary. The cartoner has to be installed by CITUS KALIX.
If the cartoner must be moved after it is put into operation, CITUS KALIX recommends that they should carry out the
intervention.
CALIBRATION
The frames are mounted on adjustable feet so they can be leveled. Make sure this is done to every element.

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KP600 N°30314 SUSANNE LANG FRAGRANCE
Connection
CONNECTION
The main breaker switch for the cartoner should be connected to the electricity network in accordance with the information
given on the nameplate.

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KP600 N°30314 SUSANNE LANG FRAGRANCE
Connection
CONNECTION TO THE NETWORK
- Directly connect to the breaker switch using a 4G4 mm2cable.
- Feed the cable into the lower base of the electrical cabinet through the hole made for this purpose.
These actions should be performed by "qualied personnel".
As the machine has been factory set for a given format, it is not necessary to readjust the settings before this test.
END OF THE INSTALLATION
- As the machine is installed in its nal location, adjust its horizontal leveling (screw-in feet) using a spirit level.
- Check the stability of the machine before start-up.
- Proceed to a general cleaning of the machine.
Do not operate the machine before reading the manual in full.
PNEUMATIC CONNECTION
- Directly connect on the connector using a reinforced 15/23 mm plastic pipe.
PRECAUTIONS BEFORE STARTING
- Install the lever and turn it clockwise until the transport belts have traveled at least one lling station: the movement should
be smooth and silent.
- If an abnormal resistant torque is felt, nd the cause and x it.

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Description / Presentation
OPERATOR SAFETY
One of the housings identied on the diagram below provides access to the inside of the machine.
The machine will stop immediately if a housing is opened or the emergency stop button is pressed.
These safety measures should be checked regularly.
Any action inside the machine requiring the removal of a panel on the lower section and/or an upper protective
element must be performed while the machine is switched o. This should be done by "qualied personnel".
CASING
REAR
RIGHT
Work
station
MAIN WING
PRIMARY CHAIN
CASING
INSERTION
CASING
GENERAL BREAKER
SWITCH
CARTON
STORE
SAFETY
SHUTTER
ELECTRICAL
CABINET
EJECTION OF
GOOD PRODUCTS

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Description / Presentation
Primary chain:
The machine is tted with a safety shutter at the point of input of the primary chain in the machine.
Never attempt to intervene from the outside of the belt while the machine is running.
In case of jamming, any intervention on the primary chain shall take place with the machine stopped and the
casings open.
In case of change of format, any intervention on the primary chain shall take place with the machine stopped and
the casings open.
Never attempt to intervene from the outside of the primary chain while the machine is running.
Carton guide lifting:
The machine is equipped with a manual carton guide lifting device.
This raising and lowering operation must under all circumstances be performed with the machine stopped, with
the casings open and after preventing any possible risk for others.
Primary chain
Carton guide
lifting lever

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KP600 N°30314 SUSANNE LANG FRAGRANCE
Description / Presentation
Carton loader and leaet loader
In case of change of format, any intervention on the dierent loaders shall take place with the machine stopped
and the casings open.
Never attempt to intervene from the outside of the loaders while the machine is running.
Carton loader and leaet loader
In case of jamming, any intervention on the various loaders shall take place with the machine stopped and the
casings open.
Never attempt to intervene from the outside of the loaders while the machine is running.
Carton loader and leaet loader
The machine is equipped with mini-cartons and mini-leaets safety system and there is no carton loader or leaet
loader emptying mode.
The various loaders have to be emptied while the machine is stopped and the casings are open.
Never attempt to intervene from the outside of the loaders while the machine is running.

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KP600 N°30314 SUSANNE LANG FRAGRANCE
Description / Presentation
DESCRIPTION
This machine is made up of the following two circuits:
- a chain with cells in which the products are inserted (product circuit),
- a set of 2 upper and lower belts between which the cartons are assembled (carton circuit).
PRODUCT OUTPUT
CARTON
FEED
PRODUCT
FEED
ELECTRICAL
CABINET

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3Opposite operator side
Operator side
Description / Presentation
PRODUCT CIRCUIT

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Description / Presentation
Primary chain.
Product presence check
in the cell.
Transfer of product
into the carton.
Product step-by-step forward motion right to the station where they are
inserted into cartons.
Detection of the presence of all products in the primary chain cell.
The presence of products then authorizes the suction of a carton.
Transfer of products from the primary chain to the carton via the insertion
pusher.
Automatic or manual placing of products in the primary chain
by an insertion module.
Placing of products
in the primary chain.

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CARTON CIRCUIT
Description / Presentation
Opposite operator sideOperator side