ComAp InteliDrive DCU Marine User manual

Copyright © 2004-2015 ComAp s.r.o.
Written by Ladislav Kadanik, Pavel Doubek
Prague, Czech Republic
ComAp a.s.
Kundratka 2359/17, 180 00 Praha 8, Czech Republic
Tel: [phone], Fax: [phone]
E-mail: [e-mail], www.comap.cz
Reference guide
InteliDrive
InteliDrive DCU Marine
Expandable engine controller
with electronic engines support
Single speed applications
Variable speed application
AUX, EME, CMB
PRP
SW version 2.2.2, June 2015

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Table of Contents
Table of Contents ..........................................................................................................................................- 2 -
Abbreviations.............................................................................................................................................- 5 -
General description .......................................................................................................................................- 7 -
Physical component and interface Descriptions.......................................................................................- 8 -
Corresponding documentation..................................................................................................................- 9 -
Standard firmware vs. firmware supporting WebSupervisor.....................................................................- 9 -
Terminal and dimensions ............................................................................................................................- 10 -
ID-DCU MARINE.....................................................................................................................................- 10 -
ID-DCU MARINE terminals.....................................................................................................................- 11 -
ID-DCU xx -LT version with display preheating......................................................................................- 11 -
ID-RPU terminals ....................................................................................................................................- 12 -
ID-COM terminals ...................................................................................................................................- 12 -
ID-SCM Speed control module ...............................................................................................................- 13 -
ID-SCM1..................................................................................................................................................- 14 -
InteliVision 8, InteliVision 8 Marine .........................................................................................................- 15 -
InteliVision 5 CAN, InteliVision 5 CAN Backlit ........................................................................................- 16 -
Communication lines wiring ....................................................................................................................- 18 -
I-RD-CAN-ID-DCU-MARINE (Remote Panel).........................................................................................- 18 -
ID DCU MARINE dimensions..................................................................................................................- 23 -
I-RB8/16 technical description ................................................................................................................- 23 -
ECU.........................................................................................................................................................- 24 -
IS-BIN16/8...............................................................................................................................................- 24 -
Inteli IO8/8...............................................................................................................................................- 25 -
IS-AIN8....................................................................................................................................................- 27 -
IS-AIN8TC...............................................................................................................................................- 28 -
Inteli AIN8................................................................................................................................................- 28 -
Inteli AIN8TC...........................................................................................................................................- 28 -
IGL-RA15 Remote annunciator...............................................................................................................- 29 -
IGS-PTM .................................................................................................................................................- 30 -
I-AOUT8..................................................................................................................................................- 30 -
I-LB+ Communication Bridge..................................................................................................................- 33 -
IG-IB Internet bridge................................................................................................................................- 33 -
InternetBridge-NT....................................................................................................................................- 33 -
I-CB communication bridge.....................................................................................................................- 34 -
Recommended wiring..................................................................................................................................- 35 -
ID-RPU wiring..........................................................................................................................................- 35 -
Wiring example - Complete system without RPU ...................................................................................- 36 -
Electronic engine without redundancy line..............................................................................................- 37 -
Engine without ECU (mechanical engine) ..............................................................................................- 37 -
Bus/Communication architecture............................................................................................................- 38 -
I-CB wiring and configuration..................................................................................................................- 39 -
Getting started.............................................................................................................................................- 40 -
How to install...........................................................................................................................................- 40 -
ID-DCU MARINE Analog inputs hardware configuration........................................................................- 42 -
ID-DCU MARINE Analog inputs software configuration .........................................................................- 43 -
Hardware connection..............................................................................................................................- 49 -
Analog inputs on IS-AIN8........................................................................................................................- 49 -
Analog inputs on IS-AIN8TC...................................................................................................................- 51 -
Analog inputs on Inteli AIN8TC...............................................................................................................- 51 -
Analog inputs on Inteli AIN8....................................................................................................................- 52 -
Binary inputs / outputs on ID-DCU MARINE...........................................................................................- 55 -
Binary inputs on IS-BIN16/8....................................................................................................................- 55 -
Binary inputs on Inteli IO8/8....................................................................................................................- 56 -
Binary outputs on IS-BIN16/8..................................................................................................................- 56 -
Binary outputs on Inteli IO8/8..................................................................................................................- 56 -
Binary output separation .........................................................................................................................- 57 -

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IS-AIN8(TC), IS-BIN8/16 address setting ...............................................................................................- 57 -
Inteli IO8/8 address setting .....................................................................................................................- 57 -
Inteli AIN8(TC) address setting...............................................................................................................- 57 -
IS-AIN8(TC), IS-BIN8/16 SW version check...........................................................................................- 57 -
IGS-PTM and IGL-RA15 module connection..........................................................................................- 58 -
Binary Inputs................................................................................................................................................- 59 -
Binary inputs from J1939 configuration...................................................................................................- 67 -
Binary inputs protection...........................................................................................................................- 67 -
Binary outputs..............................................................................................................................................- 69 -
Source: Log Bout ....................................................................................................................................- 69 -
Source: Info.............................................................................................................................................- 75 -
Source: RPU unit ....................................................................................................................................- 76 -
Source: Prg.states...................................................................................................................................- 77 -
Source: Ana protections..........................................................................................................................- 79 -
Source: Bin protections...........................................................................................................................- 79 -
Source: Binary Inputs CU........................................................................................................................- 79 -
Source: RPU unit ....................................................................................................................................- 79 -
Source: Binary Inputs..............................................................................................................................- 80 -
Source: J1939.........................................................................................................................................- 80 -
Binary output to J1939 configuration: Source-Value ..............................................................................- 81 -
Analog Inputs...............................................................................................................................................- 82 -
Logical analog inputs list.........................................................................................................................- 82 -
Analog inputs from J1939 configuration..................................................................................................- 85 -
Analog inputs protection..........................................................................................................................- 85 -
Analog outputs.............................................................................................................................................- 93 -
Source: Basic Settings............................................................................................................................- 93 -
Source: Engine Values............................................................................................................................- 93 -
Source: Loadsharing (PRP only)...........................................................................................................- 95 -
Source: Analog CU .................................................................................................................................- 96 -
Source: Info.............................................................................................................................................- 97 -
Source: Statistics ....................................................................................................................................- 98 -
Analog output configuration ....................................................................................................................- 99 -
InteliDrive –Engine ECU communication .................................................................................................- 100 -
Setpoints....................................................................................................................................................- 101 -
Password...............................................................................................................................................- 101 -
Access code..........................................................................................................................................- 102 -
Engine commands and Statistics protection.........................................................................................- 102 -
Basic settings........................................................................................................................................- 102 -
Engine params......................................................................................................................................- 105 -
Engine protect.......................................................................................................................................- 109 -
RPMdep protect (PRP only)................................................................................................................- 113 -
Load sharing (PRP only).....................................................................................................................- 114 -
Analog inputs.........................................................................................................................................- 116 -
Active call/SMS .....................................................................................................................................- 116 -
Date and time........................................................................................................................................- 118 -
ID-SCM unit...........................................................................................................................................- 119 -
Protections ............................................................................................................................................- 119 -
Operator Interface .....................................................................................................................................- 120 -
Pushbuttons and LEDs .........................................................................................................................- 120 -
How to select engine mode?.................................................................................................................- 121 -
Display menus.......................................................................................................................................- 121 -
How to view measured data?................................................................................................................- 121 -
How to view and edit set points?...........................................................................................................- 121 -
How to view the HISTORY menu?........................................................................................................- 121 -
How to change the display contrast?....................................................................................................- 121 -
How to check the serial number and software revision? ......................................................................- 122 -
How to change the display backlight intensity? ....................................................................................- 122 -
How to change controller language? ....................................................................................................- 122 -
How to find active alarms?....................................................................................................................- 122 -
Main screen indication ..........................................................................................................................- 123 -
Controller screens.................................................................................................................................- 124 -
Functions available from ID-DCU MARINE front panel keys................................................................- 128 -

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ID-DCU MARINE functions........................................................................................................................- 129 -
Default archives ....................................................................................................................................- 129 -
Operational modes................................................................................................................................- 129 -
Function description details...................................................................................................................- 131 -
Universal states.....................................................................................................................................- 136 -
ID-RPU ......................................................................................................................................................- 137 -
ID-RPU functions ..................................................................................................................................- 138 -
ID-RPU overspeed setting ....................................................................................................................- 140 -
PLC - programmable functions..................................................................................................................- 141 -
General specification.............................................................................................................................- 141 -
List of available PLC functions:.............................................................................................................- 142 -
PLC configuration example...................................................................................................................- 146 -
Controller configuration and monitoring ....................................................................................................- 150 -
Direct connection to the PC ..................................................................................................................- 150 -
AirGate connection to the PC................................................................................................................- 151 -
WebSupervisor......................................................................................................................................- 152 -
DriveConfig............................................................................................................................................- 153 -
Configuration steps ...............................................................................................................................- 154 -
Password protection..............................................................................................................................- 155 -
Modbus protocol....................................................................................................................................- 155 -
Appendix....................................................................................................................................................- 157 -
Recommended wiring according DNV rules .........................................................................................- 157 -
Technical data ...........................................................................................................................................- 158 -
ID-DCU MARINE...................................................................................................................................- 158 -
I-RD-CAN-ID-DCU-MARINE.................................................................................................................- 159 -
ID-RPU..................................................................................................................................................- 160 -
ID-SCM..................................................................................................................................................- 160 -
ID-SCM1................................................................................................................................................- 161 -
CAN bus interface.................................................................................................................................- 161 -
IS-BIN16/8.............................................................................................................................................- 162 -
Inteli IO8/8.............................................................................................................................................- 163 -
IS-AIN8..................................................................................................................................................- 164 -
IS-AIN8TC.............................................................................................................................................- 164 -
Inteli AIN8..............................................................................................................................................- 165 -
Inteli AIN8TC.........................................................................................................................................- 165 -
IGL-RA15 ..............................................................................................................................................- 165 -
IGS-PTM ...............................................................................................................................................- 166 -
I-AOUT8................................................................................................................................................- 167 -
I-RBxx....................................................................................................................................................- 167 -
I-LB+......................................................................................................................................................- 167 -
IG-IB......................................................................................................................................................- 167 -
InternetBridge-NT..................................................................................................................................- 168 -

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Abbreviations
aid
Archive file extension for InteliDrive controller
AIN
Controller or extension module Analog input
Alarm
General term for any active engine protection Warning, Shutdown, … etc.
Alarm list
Controller or PC InteliMonitor screen with list of active and unaccepted alarms
detected from ID controller.
ECU Alarm list
Controller or PC InteliMonitor screen with list of active and unaccepted alarms
detected from engine ECU.
AOUT
Controller Analog OUTput or outputs group.
Archive
Usually aid file that contains all controller data: configuration, setpoints setting and
history records.
AUX
Controller application (archive, operational mode) for Auxiliary engines.
BI
Controller binary input.
BIN
Controller binary inputs group.
BO
Controller binary output.
BOUT
Controller binary outputs group.
CAN
Control Area Network –serial data link.
Cd
Cool down protection, cooling period is included before engine stops.
CMB
Controller Combined mode.
D+
Controller function for battery charging function check and/or engine running
indication.
DC
DriveConfig, PC software for InteliDrive configuration.
DM
DriveMonitor, PC software for InteliDrive monitoring (discontinued in Q3 2013).
DriveConfig
PC software for InteliDrive configuration.
DriveMonitor
PC software for InteliDrive monitoring (discontinued in Q3 2013).
ECU
Engine Electronic (injection) Control Unit.
ECU alarm
Alarm detected in engine electronic control unit that is received via J1939.
EFI
Electronic fuel injection
EME
InteliDrive Emergency operational mode.
EMS I.
Electronic Management System –version I.
EMS II.
Electronic Management System –version II.
Fls
Sensor fail alarm –prefix.
FMI
Failure Mode Identifier.
GSM modem
Modem for Global System of Mobile communication
History
List of alarms and operational states with Reason, Date and Time and adjustable
values set that is stored in controller, can be listed from the screen or InteliMonitor.
HRB
Controller Harbor mode.
I-AOUT8
Controller extension module with 8 analog outputs: 10V or 20mA.
I-CB
Inteli –Communication bridge = controller interface for other electronic engines
like MTU, CAT etc.. that are not supported yet.
I-LB, I-LB+
Modem Unit = one point interface for multiple controllers connected via CAN2 bus.
InteliVision 5 CAN
InteliVision 5 CAN Backlit
InteliVision 8
InteliVision 8 Marine
ComAp color display 5 or 8 inch.
ID
InteliDrive controller.
ID-COM
InteliDrive communication module with interface to J1939, J1587 and to other
controllers.
ID-DCU MARINE
InteliDrive DCU Marine controller.
ID-MCU
InteliDrive DCU Marine controller with Volvo Penta front panel modification.

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ID-RPU
InteliDrive –Redundancy Protection Unit = ID backup unit for Overspeed and
Emergency stop protection in Marine applications.
ID-SCM
ID-SCM1
InteliDrive –Speed Control Module = interface unit for InteliDrive controller.
IG-IB
InteliGen –Internet Bridge = controller interface for internet communication.
IB-NT
InternetBridge-NT = communication module with cellular/Ethernet connection.
IGL-RA15
Remote Annunciator = external 15 LED indication panel (three colors,
configurable).
IG-MU
InteliGen –Modem Unit (older type) = controller interface for multiple engines
application –one point communication with group of controllers connected via
CAN2.
IGS-PTM
Controller extension module with 8 binary inputs and outputs and 4 analog inputs.
IMON
InteliMonitor, PC software for InteliDrive monitoring.
InteliMonitor
PC software for InteliDrive monitoring.
I-IO8/8
Inteli IO8/8 extension module.
I-RB8
Inteli Relay board = interface board with 8 free contact relays.
I-RB16
Inteli Relay board = interface board with 16 free contact relays.
I-RD
Inteli Remote Display (Remote Panel) = the same panel like on controller, all data
received via CAN2 bus.
I-RD-CAN-ID-DCU-
MARINE
Inteli Remote Display (Remote Panel) = the same panel like on controller, all data
received via CAN2 bus.
I-RP
Inteli Remote Display (Remote Panel) = the same panel like on controller, all data
received via CAN2 bus.
IS-AIN8
InteliSys –Analog input module = extension module with 8 analog inputs.
IS-AIN8TC
InteliSys –Thermocouple analog input module = extension module with 8
thermocouple analog inputs.
Inteli AIN8
Inteli Analog input module = 8 analog inputs and 1 RPM/Impulse input.
Inteli AIN8TC
Inteli Thermocouple Analog input module = 8 thermocouple analog inputs.
IS-BIN16/8
InteliSys –Binary input/output module = extension module with 16 binary inputs
and 8 binary outputs.
J1587
The J1587 bus is mainly used for redundant signals; system diagnosis and
software download on aftermarket tools.
J1587/J1708
See J1587
J1939
The J1939 bus in mainly used for engine controls and engine monitoring.
KWP2000
Scania Communication protocol.
mhx
Extension for controller firmware (Motorola HeX file).
MID
Message Identification Assignments.
OFF
Controller mode when power supply is switched on, but all binary outputs and start
commands are disabled = engine start is blocked.
PID
J1939 Parameter Identification Assignments.
PPID
J1939 Proprietary Parameter Identification Assignments.
PRP
Controller Propulsion mode.
RPM
Engine Revolution Per Minute –engine speed.
PCB
Printed Circuit Board
PSID
J1939 Proprietary Parameter Identification Assignments.
RS232
Standard serial data line for PC or Modem connection (controller programming or
monitoring).
Sd
Shut down protection.
SID
J1939 Subsystem Identification Assignments.
Wrn
Warning protection.

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General description
InteliDrive DCU Marine is a specialized engine controller for Marine applications. It controls, monitors and
protects the engine in single (Auxiliary) or variable (propulsion) speed operational modes. The controller can
communicate with Engine Management System via the CAN serial line using standard J1939 or another
(KWP2000) communication protocol.
InteliDrive controllers are equipped with a powerful graphic display with icons, symbols and bar-graphs for
intuitive operation, which together with high functionality sets new standards in engine controls.
Engine functions
Engine sequencing and control (start/stop, warm-up and cool-down, pre-lubrication etc.)
Engine monitoring and protections (2 or more level analog inputs protection, adjustable delays)
Speed measurement from magnetic pick-up or from ECU
Running hours meter, number of starts counter
Configurable 14 Binary inputs and Outputs and 8 Analog inputs
Setpoints are adjustable via InteliDrivepanel or via PC software
3 level password protection
On screen Alarm and ECU Alarm indication
Event and time driven engine history for back tracing
Two or more languages selectable in controller
Communication
RS232 / Modbus RTU
Analog or GSM modem
Internet
Engines with Engine Electronic Control Unit: J1939, J1587, KWP2000
Extension units for more I/O and Remote Display panel.
Physical
180x120 mm front panel mounted case
Graphic back-lit LCD display 128x64 pixel resolution with icons and bar graphs
LED status indicators / Lamp test
ID –RPU Redundant Protection Unit
1 Emergency stop input
5 Shutdown inputs
1 RPM input
Common warning and common shutdown output terminals
Stop solenoid, fuel solenoid outputs
Redundant power supply
I/O broken wire detection
Conformity declaration
Following described machine complies with the appropriate basic safety and health
requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC Electromagnetic
Compatibility Directive 89/336 / EEC based on its design and type, as brought into
circulation by us.

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Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to update
at any time. ComAp does not assume any responsibility for its use unless otherwise expressly undertaken.
Physical component and interface Descriptions
Module
ID-DCU MARINE
Central unit
InteliDrive central unit:
14 BIN, 14BOUT, 8 AIN,
1xRS232, 1xCAN1 (full), 1xCAN2 (TTL), 1x Sync.Data line
(TTL)
ID-RPU
Redundancy
unit
InteliDrive Redundancy Protection Unit with 5 SD and one
Emergency stop input one Wrn, Sd Fuel solenoid and one
Stop solenoid output.
ID-SCM
Interface
Controller interface with two RPM inputs, two impulse inputs,
two analog outputs and one Speed governor (V, mA or pwm)
output.
ID-COM
Communication
interface
InteliDrive Communication interface for inter-controller or
Remote display CAN2 line and for Redundancy synchronous
J1708/1587 data line.
I-RB16
Relay board
16 relays with free NO/NC contacts 24VDC for binary outputs
separation
I-RB8
Relay board
8 relays with free NO/NC contacts 24VDC for binary outputs
separation
I-RD-CAN-ID-DCU-
MARINE
Remote display
InteliDrive Remote display (Slave panel), CAN or RS232
interface
InteliVision 8
InteliVision 8 Marine
Remote display
8 inch color display
InteliVision 5 CAN
InteliVision 5 CAN Backlit
Remote display
5 inch color display
I/O extension
ECU
Configurable
Engine Electronic control unit
IS-AIN8
8 analog inputs
Configurable for
VDO, PT100, PT1000, Thermocouples, mA, Volts
IS-AIN8TC
8 analog inputs
Configurable for Thermocouples
Inteli AIN8
8 analog inputs
Configurable for VDO, PT100, PT1000, mA, Volts
Inteli AIN8TC
8 analog inputs
Configurable for Thermocouples
IS-BIN16/8
Extension
module
16 Binary inputs, 8 Binary outputs
Inteli IO8/8
Extension
module
8 (16) Binary inputs, 8 (0) Binary outputs, 2 Analog outputs
IGS-PTM
Extension
module
8 BIN, 8 BOUT, 4 AIN, 1 AOUT
I-AOUT8
Extension
module
8 Analog outputs selectable to 10VDC, 20 mA, pwm (2,4kHz)
IGL-RA15
External LED
indication panel
Configurable 15 LED and Horn signal.
Communication
I-LB+
Communication bridge.
IG-IB
Internet interface
IB-NT
Cellular/Ethernet interface
I-CB
ECU communication interface
Hint:
IG-IOM extension unit is not compatible with ID-DCU MARINE controller.
Hint:
Inteli IO8/8 module is not fully supported in ID-DCU Marine 2.2, the module can be used with default
input/output configuration only, see corresponding chapter in this document.

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Corresponding documentation
1
DriveConfig-3.3.pdf (September 2013)
PC configuration software
2
Intelimonitor-3.0-Reference Guide.pdf (June 2013)
PC monitoring software
3
ID-DCU-Industrial-2.8.pdf (Feb 2011)
ID-DCU Industrial branch
4
InteliCommunicationGuide –April 06.pdf (April 2006)
Communication guide
5
IGS-NT, ID-DCU-Accessory Modules.pdf (June 2013)
Extension modules for ID-DCU, IGS-NT
gen-set or engine controllers
Standard firmware vs. firmware supporting WebSupervisor
There are two firmware versions for ID-DCU Marine controller starting from version 2.2. Firmware and
application files labeled by “W” are intended to use together with WebSupervisor ComAp tool. This firmware
version has limited functionality in comparison with standard version, see table below.
Function
Standard version
(ID-DCU-MARINE-2.2.mhx)
WebSupervisor version
(ID-DCU-MARINE-W-2.2.mhx)
WebSupervisor support
NO
YES
J1587 support
YES
NO
Alarm list reading in text form via
MODBUS (registers 46669 .. 47068)
YES
NO
History reading via MODBUS (registers
46357, 46493 .. 46541, 46543 .. 46667)
YES
NO
All other ID-DCU Marine functions
YES
YES
See AirGate and WebSupervisor basic description in this Reference Guide.

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Terminal and dimensions
ID-DCU MARINE
The front panel of the InteliDrive controller is intended for installation in an overall enclosure –rubber seal for
IP 65 - see chapter Technical data.
Front panel LED
Right RED
Active alarm indication
Blinks when new alarm is activated.
Steady lights after “Fault reset” confirmation - when alarm
is still active.
Disappears after “Fault reset” confirmation – when alarm
is inactive.
Right GREEN
Engine running indication
Light when engine is running.
Left GREEN
Indication of Binary output
Close load state
Light when output is Closed.
Hint:
Please check the last software version.

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ID-DCU MARINE terminals
Grounding
Terminal
BOOT
JUMPER
BINARY INPUTS
RP
M
BINARY INPUTS
ANALOG
INPUTS
BINARY
OUTPUTS
POWE
R
8 -36 V DC
EXTENSION MODULE
ID-RPU
RS 232
LB 1
EXTENSION MODULE
ID-COM
+-
RPM GND RPM IN BI1 BI2 BI3 BI4 BI5
SHIELD
COM
D+ BO1 BO2 BO3 BO4 BO5 BO8 BO6 BO12 BO13 BO14 BO9 BO7 BO10 BO11
AIN1 AIN2 AIN3 AIN4 AIN6+ AIN5+ AIN8+ AIN8- AIN6- AIN5- AIN7+ AIN7- BI6 BI7 BI8 BI9 BI10 BI11 BI13 BI12 BI14
ID-DCU-Marine
RPM
Primary RPM
BI1 to BI14
Binary inputs, active when closed to minus power supply
BO1 to BO14
Binary outputs; Low side switch; 0,5 Amps each;
D+
D plus terminal
AIN1 to AIN4
Analog inputs –group 1
AIN5+, AIN5-
AIN6+, AIN6-
AIN7+, AIN7-
AIN8+, AIN8-
Analog inputs –group 2
ID-DCU xx -LT version with display preheating
LT is an option for extending of operating temperature range from -20 to -40 °C. Heating foil is not part of
standard ID-DCU and ID-MCU (without -LT extension).
Board temperature
+5 °C
- 40 °C
Preheating
3,5 W
The only one low temperature sensitive part is the controller
display.
ID-DCU-Industrial-LT version contains a preheating foil on the
display activated below +5°C (measured on the PCB). Heating
is switched off when controller power supply is below 10VDC
(together with display backlight).

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ID-RPU terminals
Redundant Protection Unit. ID-RPU is mounted directly to ID-DCU MARINE box.
RPM
Secondary RPM
+SOL
Common power supply for galvanic separated Fuel solenoid and Stop solenoid
outputs.
FUEL SOL
Fuel solenoid output, High side switch (8 Amps), BW detection in open state or above
1 amp load
STOP SOL
Stop solenoid output, High side switch (8 Amps), BW detection in open state or above
1 amp load
GND SOL
Common GND for Fuel and Stop solenoid outputs
COMM.SD
Common Shut down output, Low side switch (0,5 Amps)
COMM.WRN
Common Warning output, Low side switch (0,5 Amps)
SD1 to SD5
Shut down inputs, BW detection, Normally open
EM.STOP
Emergency stop input, Normally closed
A+, A-
Primary battery
B+, B-
Secondary battery
COM+, COM-
Battery A, B output to ID-DCU MARINE
Hint:
10 kresistor must be connected in parallel to SD1 to SD5 inputs.
ID-COM terminals
Communication interface ID-COM is mounted directly to ID-DCU MARINE box.

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CAN1
Extension modules: EMS, IS-AIN8(TC), IS-BIN16/8, IGS-PTM, IGL-RA15
CAN2
Intercontroller: I-RD-CAN-ID-DCU-MARINE, I-LB+, IG-IB, IB-NT,
others ID-DCU MARINE
ID-DCU ID-COM
INTERFACE
INTERFACE
INTERFACE
CAN1
J1939
J1587
CAN2
PROCESSOR
TTL
TTL
TTL
120 ohms
120 ohms
Hint:
Put jumper to connect the internal 120 terminating resistor for CAN2 interface.
ID-COM module is not required when inter-controller CAN2 and J1587 lines are not used. In this case
connect Extension modules CAN1 directly to Extension modules port ID-COM on ID-DCU MARINE (9-pin
connector: 5=H, 9=L).
ID-SCM Speed control module
ID-SCM module is interface module for InteliDrive controller application. Module is mounted directly to ID-
DCU MARINE controller case. Module power supply: 8 to 36VDC.
Inputs
RPM1, RPM2: Two inputs for frequency (e.g. flow) measuring. Expected sensor is magnetic pickup –with
maximal frequency range up to 8 kHz. The output values SCM Freq1, SCM Freq2 calculation use setpoints
SCM unit: FreqRate1 and FreqRate2 - see below.
Closed jumper divides input frequency by 16 - recommended for higher frequency (>1000Hz) measuring.
Jumper position does not influence output value range.
Jumper
RPM input nominal frequency range
Closed
> 1000 Hz
Closed or Opened
500 –1000 Hz
Opened
< 500 Hz
IMP1, IMP2: Two impulse inputs for integral (e.g. consumption) measuring. It is expected NPN –open
collector (active) impulse sensor with maximal frequency range up to 60 Hz. Minimal pulse duration is 1ms.
The output values SCM Imp1, SCM Imp2 calculation use setpoints SCM unit: TransferRate1 and
TransferRate2 - see below.
ID-SCM inputs wiring example
RPM IN
RPM GND
Magnetic pickup
RPM1, RPM2
Magnetic pickup wiring to
RPM1 and RPM2 inputs.
PWR
IN
GND
Contact
IMP1, IMP2
Contact sensor wiring to
IMP1 and IMP2 inputs.
Active NPN
sensor
+24VDC
GND
IMP1, IMP2
PWR
IN
GND
Active NPN sensor wiring to
IMP1 and IMP2 inputs.

ID-DCU-MARINE-2.2.2, ©ComAp –June 2015 - 14 -
ID-DCU-MARINE-2.2.2.pdf
Outputs
AOUT1, AOUT2: Two configurable analog outputs for indication or any loop control. Outputs are jumper
adjustable between 0 to 10VDC and 0 to 20 mA.
AOUT3 - Speed governor: Configurable analog voltage interface to engine speed governor for mechanical
engines (without ECU). Output is jumper selectable between ±10VDC and ±10VDC via 10 kor PWM
(1600Hz / 5V, 10mA max).
Default jumpers setting: AOUT1 and AOUT2 ~ 0-10VDC; Speed governor ~ ±10VDC; RPM1 and
RPM2 ~ opened jumper (divides input frequency by 1).
ID-SCM1
ID-SCM cost effective version with just one Speed governor output. ID-SCM1 module is one analog output
module for InteliDrive industrial or marine applications. Module is mounted directly to ID-DCU MARINE
controller case.
Technical data
Power supply: internal supply from ID-DCU MARINE (8 to 36 VDC)
Operating temperature range: -40°C to +70°C
Number of analog outputs: 1, no galvanic separation
Analog output refreshment: 100 ms
Analog output options
a) PWM 1600 Hz (fix), 5V level, max 10 mA
b) 0 to 10VDC ± 1%, 10 koutput resistance
c) 0 to 10VDC ± 1%, max 5 mA (voltage output)
Configuration in DriveConfig
a) Module = SCM
b) I/O –Analog outputs –SCM - AOUT1 (only)
a. Source
b. Low convert limit
c. Hi convert limit

ID-DCU-MARINE-2.2.2, ©ComAp –June 2015 - 15 -
ID-DCU-MARINE-2.2.2.pdf
InteliVision 8, InteliVision 8 Marine
Terminals and Dimension

ID-DCU-MARINE-2.2.2, ©ComAp –June 2015 - 16 -
ID-DCU-MARINE-2.2.2.pdf
InteliVision 5 CAN, InteliVision 5 CAN Backlit
5” color display. InteliVision 5 CAN is offered in two hardware modifications:
InteliVision 5 CAN
InteliVision 5 CAN Backlit
The only HW difference between two versions is presence of standard or backlight keyboard version, i.e. if
there is present a feature of back-lighted buttons or not. Both versions are IP65 protected from all sides,
equipped with binary output switch for HORN signaling, CAN interface is galvanically separated.
The InteliVision 5 CAN version is intended to use with InteliDrive controllers only (ID-DCU, ID-DCU MARINE,
ID-Mobile, ID-Mobile Logger), Backlit version supports also InteliGen-NT and InteliSys-NT controllers.
Depending on customer preferences there can be used optional accessories:
InteliVision 5 Harness-2 - 2m prefabricated cable with unassigned wires at the end
InteliVision 5 IP 65 Connector - connector set containing connector body and 10 corresponding
terminal female pins
ECU Simulator - set containing supported USB/CAN converter and various
cabling, for new firmware / font / logo download into the
InteliVision 5 CAN

ID-DCU-MARINE-2.2.2, ©ComAp –June 2015 - 17 -
ID-DCU-MARINE-2.2.2.pdf
170 (6.7")
110 (4.3")
InteliVision 5 CAN connector wiring
1
GND
5
UBatt
2
A/B IN
6
CAN-L
3
BO-A
7
COM
4
BO-B
8
CAN-H
1 - 5 Power supply 8 –36VDC
6 - 8 CAN bus (with galvanic separation)
3 - 4 Binary output configured for Horn function. It is Solid State Relay with galvanic separation. Max
36VDC/0,5A (like free contact).
2 –1 Analog/Binary Input for display and buttons backlit control. Connect resistive pot for continuous
backlit change: 0~ 0%; 2400~ 100%. Or just place contact to switch between 0% and 100%
intensity.
Note:
It is possible to connect up to five InteliVision 5 CAN or four InteliVision 8 displays to common CAN2 bus.
The display addresses must be different in this case.

ID-DCU-MARINE-2.2.2, ©ComAp –June 2015 - 18 -
ID-DCU-MARINE-2.2.2.pdf
Communication lines wiring
I-RD-CAN-ID-DCU-MARINE (Remote Panel)

ID-DCU-MARINE-2.2.2, ©ComAp –June 2015 - 19 -
ID-DCU-MARINE-2.2.2.pdf
Hint:
The ID-DCU MARINE controller can be used as an I-RD-CAN-ID-DCU-MARINE remote display after
uploading of the I-RD-CAN-ID-DCU-MARINE firmware. The CAN1 physical interface is then used for CAN
connection to the controller (there is no need to use ID-COM module), controller’s CAN2 physical interface
has to be used on the other side of the CAN bus.
Remote Display I-RD-CAN-ID-DCU-MARINE (Remote Panel) works as “a remote control panel” for
the ID-DCU MARINE master controller.
All panel buttons works the same way as corresponding buttons on master controller. All LEDs
displays the same state as corresponding LEDs on master controller.
Start, Stop buttons and setpoint changes are not active when master ID-DCU MARINE controller is
in LOC (Local) mode.
I-RD-CAN-ID-DCU-MARINE screen listing does not influence screen on master controller.
Interruption of the serial line between master device and I-RD-CAN-ID-DCU-MARINE will have no
effect to the engine. Master device will always be able to work without connected Remote display.
I-RD-CAN-ID-DCU-MARINE displays the same screens as its master controller and can be switched
to the same languages. The user interface is identical as the master controller.
I-RD-CAN-ID-DCU-MARINE is the same mechanical and electronic design (the same box but some
electronic components were removed). No inputs and outputs are available on I-RD-CAN-ID-DCU-
MARINE only.
It is possible to connect I-RD-CAN-ID-DCU-MARINE to ID-DCU MARINE via RS232 (38,4kbps) or
via CAN bus (50 or 250 kBd).
I-RD-CAN-ID-DCU-MARINE automatically downloads new configuration table from master controller
if the CRC doesn’t match the CRC of the stored configuration table.
I-RD-CAN-ID-DCU-MARINE uses separate mhx firmware different from controller firmware
compatible with both ID-DCU and ID-DCU MARINE.
I-RD-CAN-ID-DCU-MARINE firmware can be reprogrammed via Boot load procedure only.
I-RD-CAN-ID-DCU-MARINE backlight can be switched to full intensity when middle power supply
terminal (D+ in DCU) is closed to + power supply.
BL
Jumper (under cover)
to connect I-RD-CAN-
ID-DCU-MARINE
internal 120Ωresistor
for CAN bus line
terminating
. .

ID-DCU-MARINE-2.2.2, ©ComAp –June 2015 - 20 -
ID-DCU-MARINE-2.2.2.pdf
I-RD-CAN-ID-DCU-MARINE wiring
RS232 interface: three wire cable (2-3, 3-2, 5-5), max. cable length up to 10 meters.
ID-CU I-RD
RS232 RS232
Contr.addr 1
CAN addr. 1
Contr.addr 1
Using converters to RS485 or RS422 increases distance up to 1000 meters.
Recommend external converter: ADVANTECH –ADAM 4520: RS232 to RS422/485 converter, DIN rail,
automatic RS485 bus supervision, no external data flow control signals, galvanic isolated, baud rate
38400bps.
ID-CU I-RD
RS232 RS232
RS232 /
RS422/485 RS232 / RS422/485
RS422/485
Converter Converter
Contr.addr 1
CAN addr. 1
Contr.addr 1
CAN bus connection requires ID-COM module on ID-DCU MARINE. Use I-RD-CAN-ID-DCU-MARINE
Central unit 9-pin connector (5=CAN H, 9=CAN L) to connect CAN bus. Put jumper to connect I-RD-CAN-ID-
DCU-MARINE internal 120 resistor for CAN bus line terminating.
ID-CU CAN2
ID-COM
I-RD
Contr.addr 1
CAN addr. 1
Contr.addr 1
5 - CAN H
9 = CAN L
120 ohm
I-RD-CAN-ID-DCU-MARINE can monitor any ID-DCU MARINE controller on the CAN2 bus based on I-RD-
CAN-ID-DCU-MARINE Contr. address setting.
1.ID-CU CAN2
ID-COM
I-RD
2.ID-CU
ID-COM
`
`
Contr.addr 1
Contr.addr 2
CAN addr. 1
Contr.addr 2
5 - CAN H
9 = CAN L
120 ohm
It is possible to connect up to five I-RD-CAN-ID-DCU-MARINE to common CAN2 bus. The I-RD-CAN-ID-
DCU-MARINE addresses must be different in this case.
1.ID-CU CAN2
ID-COM
I-RD
2.ID-CU
ID-COM
I-RD
CAN addr. 1
CAN addr. 2
Contr.addr 1
Contr.addr 2
Contr.addr 1
Contr.addr 2
5 - CAN H
9 = CAN L
120 ohm120 ohm
Hint:
There is no connection between ID-DCU MARINE and Remote panel during ID-DCU MARINE controller
programming and in INIT state.