ComAp InteliDrive Lite User manual

Reference Guide
InteliDrive Lite®
Modular Engine Controller
SW version 1.9, August 2015
Copyright ©2015 ComAp a.s.
ComAp a.s.
Kundratka 17, 180 00 Praha 8, Czech Republic
Tel: [phone], Fax: [phone]
E-mail:[e-mail], www.comap.cz

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
2
Table of contents
1Document information................................................................................................................. 11
1.1 Clarification of notation............................................................................................................. 12
1.2 Text........................................................................................................................................... 12
1.3 Conformity Declaration............................................................................................................. 12
2System overview.......................................................................................................................... 13
2.1 What describes this manual? ................................................................................................... 13
2.2 Warnings .................................................................................................................................. 13
2.3 General description .................................................................................................................. 13
2.4 Configurability and monitoring.................................................................................................. 14
2.4.1 Open connection from LiteEdit ........................................................................................ 14
2.4.2 Open connection from web browser................................................................................ 16
2.4.3 Open connection from WinScope.................................................................................... 17
2.5 Applications overview............................................................................................................... 18
2.5.1 Single applications........................................................................................................... 18
3Installation .................................................................................................................................... 19
3.1 Mounting................................................................................................................................... 19
3.2 Package contents..................................................................................................................... 19
3.2.1 Software package............................................................................................................ 19
3.2.2 Components..................................................................................................................... 20
3.3 Terminal diagram and dimension............................................................................................. 20
3.4 Extension plug-in modules ....................................................................................................... 22
3.4.1 Extension plug-in modules installation ............................................................................ 22
3.4.2 IL-NT AOUT8................................................................................................................... 22
Examples of default analog output curves:.................................................................................... 22
3.4.3 IL-NT AIO......................................................................................................................... 24
3.4.4 IL-NT IO1......................................................................................................................... 25
3.4.5 IL-NT BIO8....................................................................................................................... 25
3.5 Communication modules.......................................................................................................... 26
3.5.1 IL-NT RS232.................................................................................................................... 26
3.5.2 IL-NT RS232-485............................................................................................................. 27
3.5.3 IL-NT S-USB.................................................................................................................... 27
3.5.4 IB-Lite............................................................................................................................... 28
3.5.5 IL-NT GPRS..................................................................................................................... 29
3.6 Remote modules ...................................................................................................................... 30
3.6.1 IL-NT RD (SW)................................................................................................................. 30
3.6.2 IGL-RA15......................................................................................................................... 32
3.6.3 IB-NT................................................................................................................................ 33
4Putting it into operation............................................................................................................... 34
4.1 How to install............................................................................................................................ 34
4.1.1 Grounding........................................................................................................................ 34
4.1.2 Wiring............................................................................................................................... 34
4.1.3 Power supply ................................................................................................................... 34
4.1.4 Power supply fusing......................................................................................................... 35
4.1.5 Binary output protections................................................................................................. 36
4.1.6 Magnetic pick-up.............................................................................................................. 36
4.2 Analog inputs............................................................................................................................ 37
4.2.1 Table of controller analog inputs...................................................................................... 37
4.2.2 Table of analog inputs options......................................................................................... 38
4.2.3 Connection of InteliDrive Lite analog inputs .................................................................... 40
4.2.4 Current output transducers.............................................................................................. 41
4.2.5 Analog input extension measurement (0 - 70V, 4 - 20mA) ............................................. 41
4.3 Binary inputs and outputs......................................................................................................... 43
4.4 Analog outputs.......................................................................................................................... 44
4.4.1 Default analog output curves........................................................................................... 44

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
3
4.5 Remote modules - CAN bus connection.................................................................................. 45
4.5.1 Connection rules.............................................................................................................. 45
5Operator guide.............................................................................................................................. 46
5.1 Front panel elements................................................................................................................ 46
5.2 Init screens ............................................................................................................................... 48
5.2.1 Init screen ........................................................................................................................ 48
5.2.2 Firmware screen.............................................................................................................. 48
5.2.3 Languages screen ........................................................................................................... 48
5.2.4 User Interface screen ...................................................................................................... 48
5.3 Display menus.......................................................................................................................... 49
5.3.1 Switching between User and Engineer menus................................................................ 49
5.4 How to select the engine mode?.............................................................................................. 49
5.5 How to view measured data?................................................................................................... 49
5.6 How to view and edit setpoints?............................................................................................... 49
5.6.1 How to change the display contrast?............................................................................... 49
5.6.2 How to check software revision?..................................................................................... 49
5.6.3 How to check the serial number and choose interface?.................................................. 50
5.6.4 How to change language?............................................................................................... 50
5.7 How to find active alarms? ....................................................................................................... 50
5.8 How to list History records?...................................................................................................... 51
5.9 MEASUREMENT screens description ..................................................................................... 51
5.9.1 Main measure screen ...................................................................................................... 51
5.9.2 InteliDrive Lite Analog inputs screens ............................................................................. 51
5.9.3 IL-NT-AIO Analog inputs screen...................................................................................... 52
5.9.4 InteliDrive Lite Binary inputs............................................................................................ 52
5.9.5 InteliDrive Lite Binary outputs.......................................................................................... 52
5.9.6 IL-NT-BIO8 Binary inputs screen..................................................................................... 52
5.9.7 IL-NT-IO1 Binary inputs screen....................................................................................... 52
5.9.8 ECU State........................................................................................................................ 52
5.9.9 ECU Values ..................................................................................................................... 53
5.9.10 Statistic ............................................................................................................................ 53
5.9.11 ECU AlarmList ................................................................................................................. 53
5.9.12 Alarm list.......................................................................................................................... 54
5.10 Display screens and pages structure....................................................................................... 55
6Function description.................................................................................................................... 56
6.1 Engine operation states............................................................................................................ 56
6.2 OFF mode ................................................................................................................................ 56
6.3 MAN mode................................................................................................................................ 56
6.3.1 Start-stop sequence (simplified)...................................................................................... 56
6.4 AUT mode ................................................................................................................................ 58
6.5 Engine without pickup operation .............................................................................................. 58
6.6 Engine timer ............................................................................................................................. 59
6.6.1 MAN mode....................................................................................................................... 59
6.6.2 AUT mode........................................................................................................................ 59
6.7 Protections................................................................................................................................ 59
6.8 Engine RPM control in MAN mode........................................................................................... 60
6.8.1 Engine RPM Idle - Nominal switching ............................................................................. 61
6.8.2 Engine RPM two/three levels switching........................................................................... 61
6.8.3 Engine RPM by Up/Down buttons settings...................................................................... 61
6.8.4 Engine RPM continuous change (using potentiometer).................................................. 61
6.8.5 Speed request chart ........................................................................................................ 62
6.9 AUT mode: Engine load limitation–overview........................................................................... 62
6.9.1 Functions 1 and 2 ............................................................................................................ 63
6.9.2 Functions 1 and 2 setpoints............................................................................................. 64
6.9.3 Functions 1 and 2 examples............................................................................................ 64
6.10 AUT mode: Engine regulation by RPM control –overview..................................................... 67
6.10.1 Functions 3 and 4 ............................................................................................................ 68
6.10.2 Functions 3 and 4 setpoints............................................................................................. 68
6.10.3 Functions 3 and 4 examples............................................................................................ 69

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
4
7Setpoints....................................................................................................................................... 71
7.1 Password.................................................................................................................................. 71
7.1.1 EnterPassword................................................................................................................. 71
7.1.2 ChangePassword ............................................................................................................ 71
7.2 Basic settings ........................................................................................................................... 71
7.2.1 Engine name.................................................................................................................... 71
7.2.2 Gear teeth [-]................................................................................................................ 71
7.2.3 RPMbyWterminal [-]........................................................................................................ 72
7.2.4 Nominal RPM [RPM]...................................................................................................... 72
7.2.5 GearTeethBI3 [-]............................................................................................................ 72
7.2.6 RPM source [Pickup, AIO-AIN1, AIO-AIN2, AIO-AIN3, AIO-AIN4]........................... 72
7.2.7 ControllerMode [OFF, MAN, AUT]................................................................................. 73
7.2.8 FltResGoToMAN [ENABLED, DISABLED].................................................................... 73
7.2.9 DispBacklightTO [min]................................................................................................... 73
7.2.10 Panel Button [Nom/Idle, N/I Init, Conveyor, RegReqst, R RegDis, CloseLoad, Toggle]. 73
7.2.11 RunHoursSource [ECU, INTERNAL, AUTO].................................................................. 74
7.2.12 Main Screen [SHOW TIMERS, SHOW AIN] ................................................................. 74
7.3 Comms Settings ....................................................................................................................... 74
7.3.1 ControllerAddr [-] ........................................................................................................... 74
7.3.2 COM1 Mode [DIRECT/MODEM/MODBUS/ECU LINK] ................................................ 75
7.3.3 COM2 Mode [DIRECT/MODBUS/ECU LINK] ............................................................... 75
7.3.4 ModemIniString [-] ......................................................................................................... 75
7.3.5 ModbusComSpeed [9600, 19200, 38400, 57600].......................................................... 75
7.3.6 IBLite IP Addr [-] ............................................................................................................ 75
7.3.7 IBLite NetMask [-] .......................................................................................................... 75
7.3.8 IBLite GateIP [-] ............................................................................................................. 76
7.3.9 IBLite DHCP [DISABLED, ENABLED]........................................................................... 76
7.3.10 ComAp Port [-]............................................................................................................... 76
7.3.11 APN Name [-]................................................................................................................. 76
7.3.12 APN UserName [-].......................................................................................................... 76
7.3.13 APN UserPass [-]........................................................................................................... 76
7.3.14 AirGate [DISABLED, ENABLED].................................................................................. 76
7.3.15 AirGate IP [-].................................................................................................................. 76
7.3.16 SMTP UserName [-] ....................................................................................................... 77
7.3.17 SMTP UserPass [-]......................................................................................................... 77
7.3.18 SMTP Server IP [-].......................................................................................................... 77
7.3.19 Contr MailBox .................................................................................................................. 77
7.3.20 Time Zone........................................................................................................................ 77
7.3.21 DNS IP Address............................................................................................................... 77
7.4 Engine params ......................................................................................................................... 77
7.4.1 Starting RPM [RPM] ...................................................................................................... 77
7.4.2 Starting POil [Bar].......................................................................................................... 78
7.4.3 Prestart time [s].............................................................................................................. 78
7.4.4 Preglow time [s] ............................................................................................................. 78
7.4.5 MaxCrank time [s].......................................................................................................... 78
7.4.6 CrnkFail pause [s].......................................................................................................... 79
7.4.7 Crank attempts [-].......................................................................................................... 79
7.4.8 Idle time [s]................................................................................................................... 79
7.4.9 Idle speed [RPM] ....................................................................................................... 79
7.4.10 Cooling speed [IDLE, NOMINAL] .................................................................................. 80
7.4.11 Cooling time [s].............................................................................................................. 80
7.4.12 AfterCool time [s] ........................................................................................................... 80
7.4.13 Stop time [s]................................................................................................................... 80
7.4.14 Fuel solenoid [DIESEL, GAS]........................................................................................ 80
7.4.15 FuelSol offset [s]........................................................................................................... 81
7.4.16 D+ function [ENABLED, CHRGFAIL, DISABLED] ........................................................ 82
7.4.17 ECU Control [ENABLED, DISABLED]........................................................................... 82
7.4.18 ECU SpeedAdj [RPM].................................................................................................... 82
7.4.19 RetToSpeedAdj [DISABLED, ENABLED]................................................................. 82
7.4.20 MinSpeedLim [RPM]...................................................................................................... 82

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
5
7.4.21 MaxSpeedLim [RPM]..................................................................................................... 83
7.4.22 BI Speed Sel 1 [RPM].................................................................................................... 83
7.4.23 BI Speed Sel 2 [RPM].................................................................................................... 83
7.4.24 BI Speed Sel 3 [RPM].................................................................................................... 83
7.4.25 Speed Ramp [RPM/s]..................................................................................... 83
7.4.26 0%ofSpeedReq [RPM].................................................................................................. 84
7.4.27 100%ofSpeedReq [RPM].............................................................................................. 85
7.4.28 Conveyor horn [s] .................................................................................... 85
7.4.29 Running timer [min]....................................................................................................... 85
7.4.30 FuelTankVolume [L]....................................................................................................... 85
7.4.31 MaxFuelDrop [%/h]....................................................................................................... 85
7.5 Regulator.................................................................................................................................. 86
7.5.1 LAI SpdRequest [OFF, CU:AI1, CU:AI2, CU:AI3, CU:AI4, CU:AI5, CU:AI6, CU:AI7,
CU:AI8, CU:AI9, AIO:IA1, AIO:AI2, AIO:AI3, AIO:AI4 ] ................................................................. 86
7.5.2 Reg Input [CU:AI1, CU:AI2, CU:AI3, CU:AI4, CU:AI5, CU:AI6, CU:AI7, CU:AI8, CU:AI9,
AIO:IA1, AIO:AI2, AIO:AI3, AIO:AI4, RPM-BI3 ]............................................................................ 86
7.5.3 Reg Bias [-].................................................................................................................... 86
7.5.4 Request 1 [-] .................................................................................................................. 87
7.5.5 Request 2 [-] .................................................................................................................. 87
7.5.6 Reg Gain [%].................................................................................................................. 87
7.5.7 Reg Integral [%].............................................................................................................. 87
7.5.8 Reg CMP Input [CU:AI1, CU:AI2, CU:AI3, CU:AI4, CU:AI5, CU:AI6, CU:AI7, CU:AI8,
CU:AI9, AIO:IA1, AIO:AI2, AIO:AI3, AIO:AI4, RPM-BI3 ] .............................................................. 88
7.5.9 Reg CMP On [-] .............................................................................................................. 88
7.5.10 Reg CMP Off [-] .............................................................................................................. 89
7.6 Load limit .................................................................................................................................. 89
7.6.1 Load input [ RPM, ECU:Load, CU:AI1, CU:AI2, CU:AI3, CU:AI4, CU:AI5, CU:AI6,
CU:AI7, CU:AI8, CU:AI9, AIO:IA1, AIO:AI2, AIO:AI3, AIO:AI4...................................................... 89
7.6.2 Load Bias [-]................................................................................................................... 89
7.6.3 LoadRequest 1 [-] ........................................................................................................... 90
7.6.4 Load request 2 [-]............................................................................................................ 90
7.6.5 LoadReq Ramp [1/s]...................................................................................................... 90
7.6.6 LoadUpLimit [-]................................................................................................................ 90
7.6.7 LoadDnLimit [-]................................................................................................................ 90
7.6.8 Load Gain [%]................................................................................................................ 90
7.6.9 Load Integral [%]............................................................................................................. 91
7.6.10 Load CMP Input [RPM, ECU:Load, CU:AI1, CU:AI2, CU:AI3, CU:AI4, CU:AI5, CU:AI6,
CU:AI7, CU:AI8, CU:AI9, AIO:IA1, AIO:AI2, AIO:AI3, AIO:AI4]..................................................... 91
7.6.11 Load CMP Off.................................................................................................................. 91
7.6.12 Load CMP On.................................................................................................................. 91
7.7 Engine protect .......................................................................................................................... 91
7.7.1 Eng prot del [s]............................................................................................................... 91
7.7.2 BIN6 delay [s]................................................................................................................ 92
7.7.3 Horn timeout [s] ............................................................................................................. 92
7.7.4 StartOverspeed................................................................................................................ 92
7.7.5 Overspeed [%].............................................................................................................. 92
7.7.6 Underspeed [%]............................................................................................................. 92
7.7.7 Flow SwitchDel [s] ......................................................................................................... 93
7.7.8 UnderspeedSd [DISABLED, ENABLED]....................................................................... 93
7.7.9 AIN1 Level 1 [Bar]........................................................................................................... 94
7.7.10 AIN1 Level 2 [Bar]........................................................................................................... 94
7.7.11 AIN1 Del [s]..................................................................................................................... 94
7.7.12 AIN2 Level 1 [ ] ............................................................................................................... 95
7.7.13 AIN2 Level 2 [ ] ............................................................................................................... 95
7.7.14 AIN2 Del [s].................................................................................................................... 95
7.7.15 AIN3 Level 1 [ ] ............................................................................................................... 95
7.7.16 AIN3 Level 2 [ ] ............................................................................................................... 95
7.7.17 AIN3 Del [s].................................................................................................................... 95
7.7.18 Batt overvolt [V]............................................................................................................... 96
7.7.19 Batt undervolt [V] ............................................................................................................ 96

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
6
7.7.20 Batt volt del [s] ................................................................................................................ 96
7.7.21 AIN4 Level 1 [ ] ............................................................................................................... 96
7.7.22 AIN4 Level 2 [ ] ............................................................................................................... 96
7.7.23 AIN4 Del [s].................................................................................................................... 96
7.7.24 AIN4 Eval [NORMAL, CLASS C].................................................................................... 97
7.7.25 AIN4 LowWrn [ ].............................................................................................................. 97
7.7.26 AIN4 LowSd [ ]................................................................................................................ 97
7.7.27 AIN4 LowDel [s].............................................................................................................. 97
7.7.28 AIN4 HighWrn [ ]............................................................................................................. 97
7.7.29 AIN4 HighSd [ ]............................................................................................................... 97
7.7.30 AIN4 HighDel [s] ............................................................................................................. 98
7.7.31 AIN5 Level 1 [ ] ............................................................................................................... 98
7.7.32 AIN5 Level 2 [ ] ............................................................................................................... 98
7.7.33 AIN5 Del [s].................................................................................................................... 98
7.7.34 AIN5 Eval [NORMAL, CLASS C].................................................................................... 98
7.7.35 AIN5 LowWrn [ ].............................................................................................................. 99
7.7.36 AIN5 LowSd [ ]................................................................................................................ 99
7.7.37 AIN5 LowDel [s].............................................................................................................. 99
7.7.38 AIN5 HighWrn [ ]............................................................................................................. 99
7.7.39 AIN5 HighSd [ ]............................................................................................................... 99
7.7.40 AIN5 HighDel [s] ............................................................................................................. 99
7.7.41 AIN6 Level 1 [ ] ............................................................................................................. 100
7.7.42 AIN6 Level 2 [ ] ............................................................................................................. 100
7.7.43 AIN6 Del [s].................................................................................................................. 100
7.7.44 AIN6 Eval [NORMAL, CLASS C].................................................................................. 100
7.7.45 AIN6 LowWrn [ ]............................................................................................................ 100
7.7.46 AIN6 LowSd [ ].............................................................................................................. 100
7.7.47 AIN6 LowDel [s]............................................................................................................ 101
7.7.48 AIN6 HighWrn [ ]........................................................................................................... 101
7.7.49 AIN6 HighSd [ ]............................................................................................................. 101
7.7.50 AIN6 HighDel [s] ........................................................................................................... 101
7.7.51 AIN7 Level 1 [ ] ............................................................................................................. 101
7.7.52 AIN7 Level 2 [ ] ............................................................................................................. 101
7.7.53 AIN7 Del [s].................................................................................................................. 102
7.7.54 AIN7 Eval [NORMAL, CLASS C].................................................................................. 102
7.7.55 AIN7 LowWrn [ ]............................................................................................................ 102
7.7.56 AIN7 LowSd [ ].............................................................................................................. 102
7.7.57 AIN7 LowDel [s]............................................................................................................ 102
7.7.58 AIN7 HighWrn [ ]........................................................................................................... 102
7.7.59 AIN7 HighSd [ ]............................................................................................................. 103
7.7.60 AIN7 HighDel [s] ........................................................................................................... 103
7.7.61 AIN8 Level 1 [ ] ............................................................................................................. 103
7.7.62 AIN8 Level 2 [ ] ............................................................................................................. 103
7.7.63 AIN8 Del [s].................................................................................................................. 103
7.7.64 AIN9 Level 1 [ ] ............................................................................................................. 104
7.7.65 AIN9 Level 2 [ ] ............................................................................................................. 104
7.7.66 AIN9 Del [s].................................................................................................................. 104
7.7.67 NextServTime [h].......................................................................................................... 104
7.7.68 GearBoxRatio [RPM] .................................................................................................... 104
7.7.69 RPMdiff Sd [RPM]......................................................................................................... 105
7.7.70 RPMdiff Wrn [RPM] ...................................................................................................... 105
7.7.71 RPMdiff delay [s]........................................................................................................... 105
7.7.72 BIN1 Prot Del…BIN7 Prot Del [s] ................................................................................ 105
7.7.73 DEF Level Min [%]........................................................................................................ 106
7.7.74 DEF Level Max [%]....................................................................................................... 106
7.8 Date/Time............................................................................................................................... 106
7.8.1 Time stamp per [min]................................................................................................... 106
7.8.2 SummerTimeMod [DISABLED, WINTER, SUMMER,WINTER-S, SUMMER-S]............... 106
7.8.3 Time [HH:MM:SS]...................................................................................................... 107
7.8.4 Date [DD:MM:YYYY] ................................................................................................. 107

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
7
7.8.5 Timer1Function [NoFunc, AutoRun, AutoRegCMP, AutoBatt, AutoStop]............................ 107
7.8.6 Timer1repeat [NONE, MONDAY, TUESDAY, WEDNESDAY, THURSDAY,
WEDNESDAY, FRIDAY, SATURDAY, SUNDAY, MON-FRI, MON-SAT, MON-SUN, SAT-SUN]
107
7.8.7 Timer1 ON time [HH:MM:SS] ...................................................................................... 107
7.8.8 Timer1Duration [min].................................................................................................... 107
7.8.9 Timer2Function [NoFunc, AutoRun, AutoRegCMP, AutoBatt, AutoStop]............................ 108
7.8.10 Timer2repeat [NONE, MONDAY, TUESDAY, WEDNESDAY, THURSDAY,
WEDNESDAY, FRIDAY, SATURDAY, SUNDAY, MON-FRI, MON-SAT, MON-SUN, SAT-SUN]
108
7.8.11 Timer2 ON time [HH:MM:SS] ...................................................................................... 108
7.8.12 Timer2Duration [min] .................................................................................................... 108
7.9 Sensor spec............................................................................................................................ 109
7.9.1 Calibr AI1, AI2, AI3, AI4, AI5, AI6, AI7, AI8, AI9 […] .................................................... 109
7.9.2 Calibr AIO1, AIO2, AIO3, AIO4 […] ............................................................................ 109
7.9.3 CounterConst 1, CounterConst 2 .................................................................................. 109
7.9.4 Counter mode 1, Counter mode 2................................................................................. 110
7.10 AIO module............................................................................................................................. 110
7.10.1 AnlInAIO1, AIO2, AIO3, AIO4 lev1 [ ].......................................................................... 110
7.10.2 AnlInAIO1, AIO2, AIO3, AIO4 lev2 [ ].......................................................................... 110
7.10.3 AnlInAIO1, AIO2, AIO3, AIO4 del [s].......................................................................... 110
7.11 SMS/E-Mail............................................................................................................................. 111
7.11.1 Yel Alarm Msg [OFF, ON]........................................................................................... 111
7.11.2 Red Alarm Msg [OFF, ON] ......................................................................................... 111
7.11.3 TelNo/Addr Ch1, 2 […] ................................................................................................ 111
8Values.......................................................................................................................................... 113
9Binary input functions............................................................................................................... 115
9.1 Binary inputs InteliDrive Lite - default configuration............................................................... 115
9.2 Configuration of binary inputs................................................................................................. 115
9.3 Binary inputs list ..................................................................................................................... 116
9.3.1 Not used......................................................................................................................... 116
9.3.2 Rem start/stop................................................................................................................ 116
9.3.3 Emergency stop............................................................................................................. 116
9.3.4 Sprinkler......................................................................................................................... 116
9.3.5 Access lock.................................................................................................................... 116
9.3.6 Remote OFF.................................................................................................................. 116
9.3.7 Remote MAN ................................................................................................................. 116
9.3.8 Remote AUT.................................................................................................................. 117
9.3.9 RemControlLock............................................................................................................ 117
9.3.10 Emerg. manual............................................................................................................... 117
9.3.11 StartButton..................................................................................................................... 117
9.3.12 StopButton..................................................................................................................... 117
9.3.13 FaultResButton.............................................................................................................. 117
9.3.14 HornResButton .............................................................................................................. 117
9.3.15 Nominal/Idle................................................................................................................... 117
9.3.16 Speed Up....................................................................................................................... 118
9.3.17 Speed Down .................................................................................................................. 118
9.3.18 Speed Sel1 .................................................................................................................... 118
9.3.19 Speed Sel2 .................................................................................................................... 118
9.3.20 Speed Sel3 .................................................................................................................... 118
9.3.21 Lang selection................................................................................................................ 118
9.3.22 Conveyor........................................................................................................................ 119
9.3.23 LoadRequest2................................................................................................................ 119
9.3.24 LoadRegDisable ............................................................................................................ 119
9.3.25 RegRequest2................................................................................................................. 119
9.3.26 R Reg Disable................................................................................................................ 119
9.3.27 Clear DayCons............................................................................................................... 119
9.3.28 Clear TripCons............................................................................................................... 119
9.3.29 Flow Switch.................................................................................................................... 120

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
8
9.3.30 Prot Test ........................................................................................................................ 120
10 Binary output functions....................................................................................................... 121
10.1 Binary outputs InteliDrive Lite - default................................................................................... 121
10.2 Binary outputs –list ................................................................................................................ 121
10.2.1 Not used......................................................................................................................... 121
10.2.2 Starter............................................................................................................................ 121
10.2.3 Fuel solenoid.................................................................................................................. 121
10.2.4 Stop solenoid................................................................................................................. 122
10.2.5 Stop Pulse...................................................................................................................... 122
10.2.6 Ignition ........................................................................................................................... 122
10.2.7 Prestart .......................................................................................................................... 122
10.2.8 Preglow.......................................................................................................................... 122
10.2.9 Cooling pump................................................................................................................. 122
10.2.10 Idle/Nominal................................................................................................................... 122
10.2.11 Air valves ....................................................................................................................... 123
10.2.12 Alarm.............................................................................................................................. 123
10.2.13 Horn............................................................................................................................... 123
10.2.14 Ready............................................................................................................................. 123
10.2.15 Ready to load................................................................................................................. 123
10.2.16 Running.......................................................................................................................... 123
10.2.17 Cooling........................................................................................................................... 123
10.2.18 Fault Reset..................................................................................................................... 123
10.2.19 ChrgAlternFail................................................................................................................ 124
10.2.20 Stop failed...................................................................................................................... 124
10.2.21 Overspeed ..................................................................................................................... 124
10.2.22 Underspeed ................................................................................................................... 124
10.2.23 Start failed...................................................................................................................... 124
10.2.24 Battery flat...................................................................................................................... 124
10.2.25 V batt failed.................................................................................................................... 125
10.2.26 Common Wrn................................................................................................................. 125
10.2.27 Common Sd................................................................................................................... 125
10.2.28 Common Cd................................................................................................................... 125
10.2.29 Common Fls................................................................................................................... 125
10.2.30 Sd Oil Press................................................................................................................... 125
10.2.31 Wrn Oil Press................................................................................................................. 125
10.2.32 Sd Engine Temp............................................................................................................ 126
10.2.33 Wrn Engine Temp.......................................................................................................... 126
10.2.34 Sd FuelLevel.................................................................................................................. 126
10.2.35 Wrn FuelLevel................................................................................................................ 126
10.2.36 OFF mode...................................................................................................................... 126
10.2.37 MAN mode..................................................................................................................... 126
10.2.38 AUT mode...................................................................................................................... 126
10.2.39 ServiceTime................................................................................................................... 126
10.2.40 DEF Tank Level............................................................................................................. 127
10.2.41 BI1, BI2, BI3, BI4, BI5, BI6, BI7, BI8, BI9, BI10 - stat.................................................... 127
10.2.42 CtrlHeartBeat................................................................................................................. 127
10.2.43 BIO8 1, 2, 3, 4, 5, 6, 7, 8 Status .................................................................................... 127
10.2.44 Wrn AIN4, AIN5, AIN6, AIN7, AIN8, AIN9..................................................................... 127
10.2.45 Sd AIN4, AIN5, AIN6, AIN7, AIN8, AIN9 ....................................................................... 127
10.2.46 ECU CommOK............................................................................................................... 128
10.2.47 ECU CommError............................................................................................................ 128
10.2.48 ECU YellowLamp........................................................................................................... 128
10.2.49 ECU RedLamp............................................................................................................... 128
10.2.50 ECU PwrRelay............................................................................................................... 128
10.2.51 Timer1............................................................................................................................ 128
10.2.52 Timer2............................................................................................................................ 128
10.2.53 Glow plugs ..................................................................................................................... 128
10.2.54 Conveyor........................................................................................................................ 128
10.2.55 SpeedSwitch.................................................................................................................. 128
10.2.56 LoadSwitch .................................................................................................................... 128

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
9
10.2.57 Close Load..................................................................................................................... 129
10.2.58 Toggle............................................................................................................................ 129
10.2.59 RemoteControl1, 2, 3, 4, 5, 6, 7, 8 ................................................................................ 129
11 Communication .................................................................................................................... 130
11.1 Direct cable connection.......................................................................................................... 130
11.2 Remote connection................................................................................................................. 131
11.2.1 Internet connection ........................................................................................................ 131
11.2.2 AirGate connection ........................................................................................................ 131
11.2.3 Modem connection ........................................................................................................ 131
11.3 Modbus connection ................................................................................................................ 131
11.3.1 Modbus step by step...................................................................................................... 131
11.4 ECU engine support............................................................................................................... 132
11.5 Choosing the ECU to configure.............................................................................................. 133
11.6 ECU Analog inputs ................................................................................................................. 134
11.7 Tier 4 engines support............................................................................................................ 134
12 Maintenance.......................................................................................................................... 136
13 Troubleshooting ................................................................................................................... 137
13.1 Alarm management................................................................................................................ 137
13.1.1 Sensor fail (Fls).............................................................................................................. 137
13.1.2 Warning (Wrn)................................................................................................................ 137
13.1.3 Cooldown (Cd)............................................................................................................... 137
13.1.4 Shut down (Sd).............................................................................................................. 137
13.1.5 List of possible alarms ................................................................................................... 138
13.2 History file............................................................................................................................... 139
13.2.1 Record structure ............................................................................................................ 139
13.3 Diagnostic messages read from ECU .................................................................................... 140
13.4 List of ECU diagnostic codes ................................................................................................. 140
13.5 Tier 4 diagnostic codes........................................................................................................... 141
14 Technical data....................................................................................................................... 143
14.1 Power supply.......................................................................................................................... 143
14.2 Operating conditions............................................................................................................... 143
14.3 Low Temperature modification............................................................................................... 143
14.4 Dimensions and weight .......................................................................................................... 144
14.5 Binary inputs and outputs....................................................................................................... 144
14.5.1 Binary inputs.................................................................................................................. 144
14.5.2 Binary open collector outputs ........................................................................................ 144
14.6 Analog inputs.......................................................................................................................... 144
14.7 Speed pick-up input................................................................................................................ 144
14.8 D+ function ............................................................................................................................. 145
14.9 CAN bus interface .................................................................................................................. 145
14.10IL-NT RS232 (optional card) .................................................................................................. 145
14.11IL-NT RS232-485 (optional card)........................................................................................... 146
14.12IL-NT S-USB (optional card) .................................................................................................. 146
14.13IB-Lite (optional card) ............................................................................................................. 146
14.14IL-NT GPRS (optional card) ................................................................................................... 146
14.15IL-NT AOUT8 (optional card) ................................................................................................. 146
14.16IL-NT AIO (optional card) ....................................................................................................... 147
14.17IL-NT IO1 (optional card)........................................................................................................ 147
14.18IL-NT BIO8 (optional card) ..................................................................................................... 147
14.19IGL-RA15 (optional Remote Annunciator).............................................................................. 147
14.19.1 Power supply ................................................................................................................. 147
14.19.2 Operating conditions...................................................................................................... 147
14.19.3 Dimensions and weight.................................................................................................. 148
14.19.4 Horn output.................................................................................................................... 148
15 Language support ................................................................................................................ 149
16 Appendix .......................................................................................Error! Bookmark not defined.
16.1 Table of setpoints .......................................................................Error! Bookmark not defined.

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
10
16.2 Table of values ...........................................................................Error! Bookmark not defined.
16.3 Table of binary input functions ...................................................Error! Bookmark not defined.
16.4 Table of binary output functions .................................................Error! Bookmark not defined.

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
11
1 Document information
InteliDrive Lite® –Reference guide
Written by: JURJ
©2015 ComAp a.s.
Kundratka 17, Praha 8, Czech Republic
Phone: [phone], Fax: [phone]
Web: HTTP://WWW.COMAP.CZ, e-mail: [email protected]z
DOCUMENT HISTORY
REVISION NUMBER
RELATED SW.VERSION
DATE
1.7
1.7
5.5.2013
1.8
1.8
13.5.2014
1.9
1.9.0
17.12.2014
1.9r1
1.9.0
13.8.2015
Note:
ComAp believes that all information provided herein is correct and reliable and reserves the right to
update at any time. ComAp does not assume any responsibility for its use unless otherwise expressly
undertaken.

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
12
1.1 Clarification of notation
HINT
This type of paragraph points out details to help user installation/configuration.
NOTE:
This type of paragraph calls readers’attention to a notice or related theme.
CAUTION!
This type of paragraph highlights a procedure, adjustment, etc. which may cause damage or improper
functioning of the equipment if not carried out correctly and may not be clear at first sight.
WARNING!
This type of paragraph indicates things, procedures, adjustments, etc. which demand a high level of
attention, otherwise personal injury or death may occur.
1.2 Text
PAGE (Capital letters in the frame) buttons on the front panel
Gear teeth (Italic) set points
Engine protections (Bold) Set point group
REMOTE START/STOP (Capital letters) binary inputs and outputs
1.3 Conformity Declaration
The following described machine complies with the appropriate basic safety and health
requirement of the EC Low Voltage Directive No: 73/23 / EEC and EC Electromagnetic
Compatibility Directive 89/336 / EEC based on its design and type, as brought into
circulation by us.

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
13
2 System overview
2.1 What describes this manual?
IMPORTANT SAFETY INSTRUCTIONS
This manual contains important instructions for ID-FLX-Lite controllers family that shall be followed
during installation and maintenance of the InteliDrive Lite engine controllers.
This manual describes ID-FLX-Lite application examples for single engine applications.
This manual provides general information how to install and operate InteliDrive Lite controller.
This manual is intended for operators of engines, for engine control panel builders or for everybody
who is concerned with installation, operation and maintenance of the engine applications.
2.2 Warnings
InteliDrive Lite controller can be remotely controlled. In case of the work on the engine check, that
nobody can remotely start the engine.
To be sure:
Disconnect remote control via RS232 line,
Disconnect input REM START/STOP or
Disconnect output STARTER
NOTE:
Because of large variety of InteliDrive Lite parameters setting, it is not possible to describe all
combination. Some of InteliDrive Lite functions are subject of changes depend on SW version.
The data in this manual only describes the product and are not warranty of performance or
characteristic.
NOTE:
SW and HW must be compatible (e.g. ID-FLX-Lite firmware and ID-FLX-Lite hardware) otherwise the
function will be disabled. If wrong software is uploaded the message HARDWARE INCOMPATIBLE
appears on the controller screen.
In the case of using Boot load (jumper) programming –close Boot jumper, follow instruction in
LiteEdite and upload correct software.
2.3 General description
The key feature of InteliDrive Lite is its easy-to-use operation and installation. Predefined
configurations for typical applications are available as well as user-defined configurations for special
applications.
InteliDrive Lite is a comprehensive controller for single engines with extended support of electronic
engines and plug-in modules.

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
14
InteliDrive Lite controllers are equipped with a powerful graphic display showing icons, symbols and
bar-graphs for intuitive operation, which sets, together with high functionality, new standards in engine
controls.
InteliDrive Lite provides gas engine support without ventilation.
Controller supports WebSupervisor system. This system enables engine fleet and assets
management as well as pure monitoring. Visit www.comap.cz and http://websupervisor.comap.cz/ for
more details about WebSupervisor
The key features are:
ECU support - for singlespeed and allspeed engines e.g. Cummins, Volvo, JohnDeer etc.
Flexibility - with our extension modules e.g. IL-NT-AIO, IL-NT-BIO8 etc.
Communication - via communication modules e.g. IL-NT-GPRS, IB-Lite, IL-NT-S-USB and PC
tools WebServer, WebSupervisor, InteliMonitor etc.
Process logic - active control of engine, history log, configuration-no programming
2.4 Configurability and monitoring
InteliDrive Lite is using as configuration, monitoring and controling tool LiteEdit software. For simple
configuration, monitoring and controlling can be used InteliMonitor.
InteliDrive Lite controller also supports remote monitoring and control via internet, AirGate or cellular
network connection. For this remote control are used web tools WebSupervisor and WebServer.
2.4.1 Open connection from LiteEdit
PC tool LiteEdit is used for monitoring, programming and configuration of ID-FLX-Lite controllers.
1. Go to menu Connection and select the type of connection you desire.
LITEEDIT -CONNECTION MENU

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
15
2. Enter controller address and further information depending on the selected connection type.
FOR DIRECT CONNECTION ENTER CONTROLLER ADDRESS
FOR INTERNET CONNECTION ENTER CONTROLLER ADDRESS,IP ADDRESS OF THE IB-LITE MODULE
FITTED IN THE CONTROLLER YOU WANT TO REACH,ACCESS CODE
3. You will see the Control window and you can continue with configuration of Setpoint, inputs,
outputs etc.
LITEEDIT CONTROL WINDOW

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
16
NOTE:
For detail description of LiteEdit and InteliMonitor PC tools see the LiteEdit Reference Guide,
InteliMonitor Reference Guide and InteliDrive Communication Guide.
2.4.2 Open connection from web browser
It is possible to connect from a web browser to InteliDrive Lite controllers, mounted with IB-Lite module
(or IB-NT with specific conditions) and connected to internet.
1. Open web browser
2. Enter IP address from controller Comms Settings: IBLite IP Addr
3. Access verification page appears
ACCESS VERIFICATION PAGE
4. Enter access code and Scada page appears
SCADA PAGE

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
17
NOTE:
You can try the WebServer from ComAp webpage. The access code is 0.
NOTE:
WebSupervisor is possible to use as a control and monitor tool. For access is necessary to be
registered. Connection setting and other information you can find in the WebSupervisor Reference
Guide.
2.4.3 Open connection from WinScope
WinScope is powerful PC tool for observation of controller’s states and measurements.
1. Go to menu Connection -> Open connection... and select the type of connection you desire
in Open connection window (Inteli controllers).
WINSCOPE -OPEN CONNECTION WINDOW
2. Proceed with selection of channels etc. according to WinScope Reference Guide

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
18
2.5 Applications overview
2.5.1 Single applications
Basic wiring scheme for single engine, all engine data are transferred from ECU via CAN J1939
interface in example below.
HINT
The extension IGL-RA15 modules can be connected to CAN bus together with ECU.
APPLICATION DESCRIPTION

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
19
3 Installation
3.1 Mounting
The controller is used to be mounted onto the switchboard door. Requested cutout size is
172x112mm. Use the screw holders delivered with the controller to fix the controller into the door as
described on pictures below.
3.2 Package contents
InteliDrive Lite controller is delivered in the box as one set containing the
ID-FLX-Lite controller programmed with default configuration
4x Fixing clips
Complete connectors (female) set for controller wiring
3.2.1 Software package
ID-FLX-Lite is distributed as ID-FLX-Lite-x.y.iwe package and it is compatible with the PC tool LiteEdit
x.y.z and ECU list-x.y, where x, y, z are numbers of software version. Find installation files on ComAp
web. Version of published files on the webpage are compatible each other.

InteliDrive Lite, SW version 1.9
ID-FLX-Lite-1.9r1 Reference Guide.pdf, ©ComAp –August 2015
20
3.2.2 Components
Accessories
Description
Optional / Obligatory
ID-FLX-Lite
InteliDrive-Lite central unit
Obligatory
Communication plug-in
IL-NT RS232
RS232 communication card
Optional plug-in
IL-NT 232/485
Combined communication card
Optional plug-in
IL-NT S-USB
USB communication card
Optional plug-in
IB-Lite
Ethernet/Internet interface
Optional plug-in
IL-NT-GPRS
GSM/GPRS modem
Optional plug-in
Extension plug-in
IL-NT AOUT8
8 AOUT Gauge driver card
Optional plug-in
IL-NT AIO
4xAIN + 1x AOUT
Optional plug-in
IL-NT IO1
4xBIN + 4xAOUT
Optional plug-in
IL-NT BIO8
8x BIN or BOUT
Optional plug-in
External modules
IL-NT RD
Remote display
Optional external
IGL-RA15
Remote annunciator
Optional external
IB-NT
Communication module (3G, Ethernet)
Optional external
3.3 Terminal diagram and dimension