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Conair SHH Series User manual

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USER GUIDE www.conairgroup.com
UGG041-0115
Corporate Office: 724.584.5500 Instant Access 24/7 (Parts and Service): 800.458.1960 Parts and Service: 814.437.6861
Wide Open Access Shredders
SHH, SHX, SFH, and SFX Series
2
It’s a good idea to record the model and serial number(s) of your equipment and the date
you received it in the User Guide. Our service department uses this information, along with
the manual number, to provide help for the specific equipment you installed.
Please keep this User Guide and all manuals, engineering prints and parts lists together for
documentation of your equipment.
Date:
Manual Number: UGG041-0115
Serial Number(s):
Model Number(s):
DISCLAIMER:Conair shall not be liable for errors contained in this User Guide or for incidental, consequential
damages in connection with the furnishing, performance or use of this information. Conair makes no warranty
of any kind with regard to this information, including, but not limited to the implied warranties of
merchantability and fitness for a particular purpose.
Copyright 2015 l Conair l All rights reserved
Please record your equipment’s
model and serial number(s) and
the date you received it in the
spaces provided.
3
Shipping Info
Unpacking and Inspection
You should inspect your shredder for possible shipping damage.
Thoroughly check the equipment for any damage that might have occurred in transit, such as
broken or loose wiring and components, loose hardware and mounting screws, etc.
In the Event of Shipping Damage
According to the contract terms and conditions of the Carrier, the responsibility of the Shipper ends
at the time and place of shipment.
Notify the transportation company’s local agent if you discover damage.
Hold the damaged goods and packing material for the examining agent’s inspection. Do not return
any goods before the transportation company’s inspection and authorization.
File a claim with the transportation company. Substantiate the claim by referring to the agent’s
report. A certified copy of our invoice is available upon request. The original Bill of Lading is
attached to our original invoice. If the shipment was prepaid, write us for a receipted transportation
bill.
Advise customer service regarding your wish for assistance and to obtain an RMA (return material
authorization) number.
If the Shipment is Not Complete
Check the packing list as back-ordered items are noted on the packing list. You should have:
Bill of lading
Packing list
Operating and Installation packet
Electrical schematic and panel layout drawings
Component instruction manuals
Re-inspect the container and packing material to see if you missed any smaller items during
unpacking.
If the Shipment is Not Correct
If the shipment is not what you ordered, contact the parts and service department immediately
at (814) 437-6861. Have the order number and item number available. Hold the items until you
receive shipping instructions.
Returns
Do not return any damaged or incorrect items until you receive shipping instructions from the
shipping department.
4
Table of Contents
Chapter 1: Safety--------------------------------------------------------------------------------------------6
1-1 How to Use This Manual --------------------------------------------------------------------------6
1-2 General Safety Regulations ----------------------------------------------------------------------7
1-3 Responsibility-----------------------------------------------------------------------------------------7
1-4 Warnings and Precautions------------------------------------------------------------------------8
Chapter 2: Functional Description -------------------------------------------------------------------- 12
2-1 Models Covered in This Manual--------------------------------------------------------------- 12
2-2 General Description & Typical Features ---------------------------------------------------- 12
2-3 Safety Features------------------------------------------------------------------------------------ 16
Chapter 3: Installation------------------------------------------------------------------------------------ 18
3-1 Lifting and moving--------------------------------------------------------------------------------- 18
3-2 Foundation ------------------------------------------------------------------------------------------ 18
3-3 Leveling and securing---------------------------------------------------------------------------- 18
3-4 Electrical installation------------------------------------------------------------------------------ 19
3-5 General Installation Information --------------------------------------------------------------- 19
Chapter 4: Machine Operation------------------------------------------------------------------------- 20
4-1 General Operating Description ---------------------------------------------------------------- 20
4-2 Material to be processed------------------------------------------------------------------------ 22
4-3 Start-up procedure-------------------------------------------------------------------------------- 22
4-4 Shut-down procedure ---------------------------------------------------------------------------- 22
4-5 Operator Screens --------------------------------------------------------------------------------- 23
Chapter 5: Maintenance--------------------------------------------------------------------------------- 36
5-1 Preventative maintenance ---------------------------------------------------------------------- 36
5-2 Lock Out / Tag Out-------------------------------------------------------------------------------- 36
5-3 Wide Open Access-------------------------------------------------------------------------------- 36
5-4 Rotor Assembly------------------------------------------------------------------------------------ 38
5-5 Cutters------------------------------------------------------------------------------------------------ 38
5-6 Counter Knives------------------------------------------------------------------------------------- 40
5-7 Bearings --------------------------------------------------------------------------------------------- 41
5-8 Screen (Optional)---------------------------------------------------------------------------------- 41
4-5-1 Main Menu------------------------------------------------------------------------------------- 23
4-5-2 Password Setup------------------------------------------------------------------------------
24
4-5-3 Periodic Maintenance-----------------------------------------------------------------------
25
4-5-4 Alarms-------------------------------------------------------------------------------------------
26
4-5-5 Program Editor--------------------------------------------------------------------------------
27
4-5-6 Manual Operation----------------------------------------------------------------------------
30
4-5-7 Automatic Operation ------------------------------------------------------------------------
31
4-5-8 Torque Clutch---------------------------------------------------------------------------------
33
4-5-9 Conveyor Controls---------------------------------------------------------------------------
34
4-5-10 Current Graph Screen --------------------------------------------------------------------
35
4-5-11 Pressure Graph Screen ------------------------------------------------------------------ 35
5
5-9 Gear Box--------------------------------------------------------------------------------------------- 42
5-10 V-Belt Drive---------------------------------------------------------------------------------------- 42
5-11 Direct Right-angle Drive (optional)---------------------------------------------------------- 43
5-12 Fluid Coupling (optional)----------------------------------------------------------------------- 45
5-13 Main Rotor Motor -------------------------------------------------------------------------------- 45
5-14 Torque Arm---------------------------------------------------------------------------------------- 46
5-15 Ram Wipers--------------------------------------------------------------------------------------- 47
5-16 Ram Guide Rails & Rollers-------------------------------------------------------------------- 48
5-17 Hydraulic System-------------------------------------------------------------------------------- 49
5-18 Safety Sensors----------------------------------------------------------------------------------- 50
5-19 Control Panel ------------------------------------------------------------------------------------- 50
Chapter 6: Troubleshooting----------------------------------------------------------------------------- 53
6-1 Introduction------------------------------------------------------------------------------------------ 53
Chapter 7: Appendix-------------------------------------------------------------------------------------- 55
7-1 Technical Specifications------------------------------------------------------------------------- 55
7-2a Exploded View Drawing (Powerhead) ----------------------------------------------------- 55
7-2b Exploded View Drawing (Swingbase & Rotor)------------------------------------------- 58
7-3b Spare Parts List (Swingbase & Rotor) ----------------------------------------------------- 59
7-2c Exploded View Drawing (Compartment)--------------------------------------------------- 60
7-3c Spare Parts List (Compartment)------------------------------------------------------------- 61
7-4 Hydraulic Schematic------------------------------------------------------------------------------ 62
7-5 Electrical Schematic------------------------------------------------------------------------------ 62
7-6 Bolt Torque Chart --------------------------------------------------------------------------------- 62
We’re Here to Help ------------------------------------------------------------------------------------- A-1
How to Contact Customer Service---------------------------------------------------------------- A-1
Equipment Guarantee-------------------------------------------------------------------------------- A-2
Performance Warranty------------------------------------------------------------------------------- A-2
Warranty Limitations---------------------------------------------------------------------------------- A-2
6
Chapter 1: Safety
1-1 How to Use This Manual
Use this manual as a guide and reference for installing, operating, and maintaining your shredder.
The purpose is to assist you in applying efficient, proven techniques that enhance equipment
productivity.
This manual covers only light corrective maintenance. No other maintenance should be undertaken
without first contacting a service engineer.
The Functional Description section outlines models covered, standard features, and safety features.
Additional sections within the manual provide instructions for installation, pre-operational
procedures, operation, preventive maintenance, and corrective maintenance.
The Installation chapter includes required data for receiving, unpacking, inspecting, and setup of
the shredder. We can also provide the assistance of a factory-trained technician to help train your
operator(s) for a nominal charge. This section includes instructions, checks, and adjustments that
should be followed before commencing with operation of the shredder. These instructions are
intended to supplement standard shop procedures performed at shift, daily, and weekly intervals.
The Operation chapter includes a description of electrical and mechanical controls, in addition to
information for operating the shredder safely and efficiently.
The Maintenance chapter is intended to serve as a source of detailed assembly and disassembly
instructions for those areas of the equipment requiring service. Preventive maintenance sections are
included to ensure that your shredder provides excellent, long service.
The Troubleshooting chapter serves as a guide for identification of most common problems.
Potential problems are listed, along with possible causes and related solutions.
The Appendix contains technical specifications, drawings, schematics, parts lists, and available
options. A spare parts list with part numbers specific to your machine is provided with your
shipping paperwork package. Refer to this section for a listing of spare parts for purchase. Have
your serial number and model number ready when ordering.
7
Safety Symbols Used in this Manual
The following safety alert symbols are used to alert you to potential personal injury hazards. Obey
all safety messages that follow these symbols to avoid possible injury or death.
DANGER!
DANGER indicates an imminently hazardous situation that, if not avoided, will result in
death or serious injury.
WARNING! WARNING indicates a potentially hazardous situation or practice that, if not avoided, could
result in death or serious injury.
Caution! Caution indicates a potentially hazardous situation or practice that, if not avoided, may result in
minor or moderate injury or in property damage.
1-2 General Safety Regulations
This machine uses knives for the performance of its intended use. Consequently, it can be a
dangerous machine to operate and maintain unless these safety regulations are followed.
These regulations should be read, understood and periodically reviewed by all personnel involved
in any way with this machine.
Never operate or remove any machine components that are secured by wrench-type fasteners unless
the motor is electrically locked out and the rotor is motionless.
Never operate the machine or jog the rotor unless the cutting chamber covers, discharge chute, or
any guards or covers are in place and secure. Do not circumvent the safety interlocks.
Prior to clearing a jam or performing any maintenance, the motor should be turned off and
electrically locked out. Be sure that the rotor has come to a stop. Hands must not be inserted into
the machine to clear the jam.
Do not extend any part of the body into hopper openings or discharge area unless the motors are
electrically locked out and the rotor and ram are motionless.
Never extend fingers through holes in screen. Be sure that the v-belts are properly aligned and that
tension is at its prescribed value.
Extreme care should be taken to see that all bolts are properly tightened at all times. During the
operation of the machine, rotor knife bolts may come loose. Although, fine threads are used on the
cutter bolts because vibration does not easily loosen them, you should inspect the tightness of the
bolts frequently.
This machine is designed for the shredding of wood, plastic, rubber, and paper materials. Do not
feed any other materials into the machine.
1-3 Responsibility
These machines are constructed for maximum operator safety when used under standard operating
conditions and when recommended instructions are followed in the maintenance and operation of
the machine.
8
All personnel engaged in the use of the machine should become familiar with its operation as
described in this manual.
Proper operation of the machine promotes safety for the operator and all workers in its vicinity.
Becoming familiar with materials, inspection, speed limitations, screens, and guard maintenance
and total user responsibility will assist you in learning potential areas in need of observation for
danger.
Each individual must take responsibility for observing the prescribed safety rules as outlined. All
caution, warning and danger signs must be observed and obeyed. All actual or potential danger
areas must be reported to your immediate supervisor.
1-4 Warnings and Precautions
Our shredders are designed to provide safe and reliable operation when installed and operated
within design specifications, following national and local safety codes.
To avoid possible personal injury or equipment damage when installing, operating, or
maintaining this shredder, use good judgment and follow these safe practices:
LEARN AND OBEY your company’s safety policy regarding shredding equipment.
MOVING OR LIFTING THE SHREDDER: Although our equipment is built and engineered
for great ruggedness in operation, care must be taken when moving the machine along the
floor or lifting it. Damage may occur to sheet metal covers, electrical cabinets, or small
brackets if pressure is applied to them when moving the shredder. When lifting the shredder,
be certain of total machine weight and the capability of the lifting equipment. (See the
Shredder Specification Sheets for machine weights and dimensions.)
SHREDDER LOCATION: Adequate area for routine maintenance should be provided in
order to open the machine for knife, screen, or cleanout service. Proper service area
clearances also should allow people who are working on the machine to be clearly visible to
others, thereby reducing the potential safety hazards.
SAFE HOUSEKEEPING: The work area must be kept clean and uncluttered during periods
of operation or maintenance. No hand tools or other metal objects should be left on or around
the machine. Any tools or other metal objects that mistakenly fall into the hopper feed
opening can cause severe damage to internal cutting chamber, rotor and screen components.
SAFETY GLASSES OR A FACE SHIELD MUST ALWAYS BE WORN when servicing or
operating the machine. Although our machines are designed for the maximum in flyback
control, caution must be used when operating near the hopper feed opening in order to guard
against unexpected material flyback.
EAR PROTECTION may be required when operating the machine during shredding of very
hard or noisy materials. The Occupational Safety and Health Act of 1970 has established
guidelines for Permissible Noise Exposures (OSHA 1910.95) that should be followed.
NEVER attempt to operate the shredder unless it is fully assembled with all guards and
interlocks in place and functional.
OBSERVE all danger, warning, caution and safety labels on the equipment.
Upon completion of any machine maintenance, be certain ALL SAFETY GUARDS AND
COVERS are securely and properly fastened prior to resuming machine operation. All
fasteners must be in place and properly tightened. ANY SHORTCUTS MAY RESULT IN
INJURY TO PERSONNEL OR DAMAGE TO EQUIPMENT.
9
NEVER wear any loose fitting clothes, neckties, or dangling items such as earrings, belts, or
shoestrings. Jewelry, such as wristwatches, bracelets, or rings should NEVER be worn. Long
hair must be tied back or placed in a tight fitting hairnet. NEVER lean against or rest hands or
feet on the shredder when it is in operation or open for maintenance. NEVER stand on the
shredder when it is in operation.
ROTATION OF MOTORS: The correct rotating direction for the shredder motor is clearly
marked on the machine. Always check for proper rotation of motors. Incorrect rotation
direction can cause severe damage.
ELECTRICAL GROUNDING: All electrical equipment on the shredder must be grounded in
accordance to all local codes and Article 250 of the National Electric Code.
ALWAYS DISCONNECT AND LOCKOUT the main electrical power to the shredder
before performing any service.
SAFETY INTERLOCKS MUST NOT BE BYPASSED. The mechanical and electrical safety
interlocks ensure the safety of personnel. They should never be tampered with or removed for
ANY reason. They should be checked frequently by a qualified mechanic for proper
operation.
NEVER modify the machine configuration or any individual component without written
notice from the factory.
Remaining Risks
The machine is constructed so that you are able to operate it safely. Non-avoidable dangers are
prevented as greatly as possible by the protective devices. Remaining risks always exist. Please be
aware of the risks described on the following pages as this will help operators/staff avoid accidents.
To further avoid danger, please adhere to all advice provided in the operational manual.
10
Type of Danger
Activity
Possible
Consequences
Preventable Measures
Crushing due to
heavy parts falling
down or over.
Unloading/transporting
the machine and/or
components.
Serious injury.
Wear personal protective gear
and follow the instructions
provided in the operational
manual.
Cutting caused by
sharp knives--even
when the rotor is
stationary.
Knife replacement, knife
setting, knife sharpening,
and other maintenance.
Serious injury--
particularly to the
hands and fingers.
Wear personal protective gear
and follow the instructions
provided in the operational
manual.
Crushing when
opening/closing the
doors on front side of
machine.
Maintenance.
Serious injury.
Ensure no persons are in the
danger area while closing the
door.
Tripping over cables
and other surrounding
objects.
All activities.
Serious injury.
•Lay cables in accordance with
regulations.
•Keep work station clean and
tidy.
Crushing, cutting,
amputation caused by
run-down of the rotor.
Maintenance.
Serious injury or death.
•The maintenance doors must
always be tightly locked during
operation.
•DO NOT make the run-down
safety devices ineffective by
using technical aids or other
manipulations.
•NEVER use hands to check if
the rotor has stopped.
Direct/indirect
contact with live parts
in terminal box.
Maintenance; start-up.
Serious injury or death.
•Only trained electricians may
carry out work on the electrical
equipment.
•If work is necessary on parts
that could conduct dangerous
voltage, a second person should
be present to break the power
supply in case of an emergency.
•Only use original safety fuses
with stipulated intensity of
current.
•Faulty electrical components
must be replaced immediately.
•If faults occur in electrical
energy supply, switch the
machine OFF immediately.
•The terminal box must be
locked during operation. Before
opening the terminal box turn
the main switch to 0.