Contec CONPROSYS CPS-PCS341MB-DS1-1201 User manual

Reference Manual
(Hardware)
CONTENTS
CODESYS Modbus Master
CPS-PCS341MB-DS1-1201
Introduction.................................................................. 4
Safety Precautions....................................................12
Product Nomenclature and Function................19
Setup .............................................................................28
Installation...................................................................30
Appendix......................................................................49
Optional Products ....................................................59
Customer Support and Inquiry ...........................61
Index..............................................................................63

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Table of Contents
Introduction ....................................................................... 4
1. Related Manuals......................................................................................................................................................5
2. Check the Firmware Version...............................................................................................................................6
3. About the Product..................................................................................................................................................7
4. Interface Within.......................................................................................................................................................8
5. Features ......................................................................................................................................................................9
1. Hardware features............................................................................................................................................9
2. Software Features .........................................................................................................................................10
6. Product Configuration List...............................................................................................................................11
Safety Precautions........................................................... 12
1. Safety Information...............................................................................................................................................13
2. Handling Precautions.........................................................................................................................................14
1. FCC PART15 Subpart B Class A Notice..................................................................................................17
2. Display marking.............................................................................................................................................17
3. Battery handling and the storage in EU signatory.................................................................................18
Product Nomenclature and Function............................ 19
1. Nomenclature of Product Components .....................................................................................................20
2. Description of Product Components...........................................................................................................21
1. Stack Bus...........................................................................................................................................................21
2. Maintenance Connector.............................................................................................................................21
3. Power Connector...........................................................................................................................................21
4. LED Indicator...................................................................................................................................................22
5. Rotary Switch ..................................................................................................................................................23
6. Digital Input/Digital Output Connector...............................................................................................23
7. LAN Port ...........................................................................................................................................................24
8. DIP switch.........................................................................................................................................................25
9. Power Switch...................................................................................................................................................25
10.SD Card Slot....................................................................................................................................................25
11.USB Port............................................................................................................................................................26
12.RS-232C Serial Port ......................................................................................................................................27
Setup ................................................................................. 28
1. Insert SD Card.......................................................................................................................................................29
Installation........................................................................ 30
1. Install the Product ...............................................................................................................................................31
1. Installation Conditions................................................................................................................................31
2. Mounting on/Removing from a DIN Rail ............................................................................................34
3. Setting the Configurable Type Module................................................................................................37

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Table of Contents
2. Connecting to an External Device.................................................................................................................41
3. Cable Connection ................................................................................................................................................43
1. Power .................................................................................................................................................................43
2. LAN.....................................................................................................................................................................44
3. RS-232C ............................................................................................................................................................44
4. Digital Input ....................................................................................................................................................46
5. Digital Output.................................................................................................................................................47
Appendix .......................................................................... 49
1. Specifications ........................................................................................................................................................50
1. Specifications..................................................................................................................................................50
2. Power Requirements....................................................................................................................................54
2. Physical Dimensions ...........................................................................................................................................55
3. The Details of Model Name.............................................................................................................................56
4. Battery Disposal ...................................................................................................................................................57
1. Battery Specification....................................................................................................................................57
2. How to remove the battery.......................................................................................................................57
Optional Products............................................................ 59
1. Optional Products ...............................................................................................................................................60
Customer Support and Inquiry...................................... 61
1. Services....................................................................................................................................................................62
Index.................................................................................. 63

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Introduction
This section provides necessary information of the product
such as the outline, bundled items and manuals before
actual use.

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Introduction
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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1.Related Manuals
The manuals related to the product are listed below.
Read them as necessary along with this document.
Must Read the Followings.
Name
Purpose
Contents
How to get
Product Guide
Must read this after opening the
package.
This lists the product configuration
and describes the precautions.
Included in the package
(Printed matter)
Setup Manual
Read this when setting up the
product.
This describes the required items for
setup and configuration procedure.
Download from
the Contec
website (PDF)
Reference Manual
(Hardware)
Read this when operating the
product.
This describes the hardware aspects
such as functions and settings.
Download from
the Contec
website (PDF)
Reference Manual
(Software)
Read this when setting up the
"CONPROSYS WEB Setting"
This describes how to set each
function of "CONPROSYS WEB
Setting".
Download from
the Contec
website (PDF)
Download Manuals
Download the manuals accordingly from the following URL.
Download
https://www.contec.com/download/

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Introduction
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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2.Check the Firmware Version
Before start using the product, visit our website to check the firmware version and update to the
latest one if necessary.
Updating firmware to the latest version will resolve troubles and stabilize the operation.
Download
https://www.contec.com/download/
*Refer to the "Reference Manual (Software)" for the details of the firmware updating.

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Introduction
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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3.About the Product
This product is a Modbus Master controller with isolated digital input and output (Input: 4ch,
Output: 4ch), RS-232C, and LAN interface.
As you desire, add the configurable type modules of our CONPROSYS series.
This product contains the CODESYS* Soft PLC. You can create your own PLC program and run with
the CODESYS software.
*CODESYS is a device-independent PLC-programming system that is complied with the IEC 61131-3
standard and supports all standard programming languages such as ST or LD.

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Introduction
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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4.Interface Within
This product is a M2M controller with the following interfaces.
With the CONPROSYS series, data collected from various types of facilities can be managed centrally.
LAN
SD Card
Slot
USB
Digital Input
Digital Output
Analog Input
［Current］
Analog Output
［Current］
Counter
RS-422A/485
RS-232C
3GSIM
（Standard SIM）
CAN
Analog Input
［Voltage］
Analog Output
［Voltage］
：Interface within / ：Non-interface within

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Introduction
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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5.Features
1. Hardware features
Add configurable modules
This product allows you to install modules from a wide variety of types to suit the needs of the user.
* Up to 16 modules can be set and the total current consumption should be less than 3.3A.
No base board required
As the product requires no base board for installation, it helps add modules easily and smoothly.
Installed modules can be removed from any set positions on DIN rail.
Compact design
Compact design, 44.7(W)×94.7(D)×124.8 (H), features flexibility in installation.
Adaptable to a temperature range between -20 and
+60°C
The product is capable of operating in the temperature between -20 and + 60°C. It can be installed in the various environments.
A powerful running platform without fan
The product contains the ARM® Cortex®-A8 processor (600MHz) and the DDR3 512MB system memory.
Decrease damages by bus isolation and surge
protection. (digital input/output)
Electrical isolation between the digital input/output and CPU can block electrical noise flow.
Opto-coupler Isolation input and semiconductor relay
output
The product has the switchable four channels of opto-coupler isolation input (compatible with current sink output) and semiconductor
relay output. It is usable for external switch inputting or LED lighting.
Max. 115,200bps RS-232C serial communication
The Product has one RS-232C-standard serial port. Baud rates from 300 to 115,200 bps can be set.

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Introduction
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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Installation easy with two pieces of terminal support
and DIN rail
You can install and remove a terminal connector without a screwdriver so that it can shorten the time of the replacement. As the product
can be mounted on a DIN rail, removing and replacing are easy as well.
Equipped with LED for an operation check
The product has LED for an operation check, which helps you visually confirm the communication status of each interface.
No electrolytic capacitor battery
No electrolytic capacitor is used. The Contec is creating the product with a longer life.
2. Software Features
Feature the CODESYS SoftPLC
CODESYS is a device-independent-PLC-programming system that is compliant with the IEC 61131-3 standard and supports all standard
programming languages such as ST or LD.
Along with Modbus TCP Master
Modbus is a communication protocol widely used in the industry.
It can collect data and control the device for Modbus TCP Slave-compliant.
Together with OPC UA Server
OPC UA (Unified Architecture) is an advanced model of OPC specifications, which presents refined capability of communicating with
higher-order system in addition to transferring and receiving data of devices or plants. OPC UA is a platform independent standard based
o n T C P. The product can be operated with HMI and SCADA software that support OPC UA clients from various makers.

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Introduction
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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6.Product Configuration List
The product consists of the items listed below.
Check, with the following list, that your package is complete.
If you discover damaged or missing items, contact your retailer.
Product…1
End Cover…1
Product Guide…1
Warranty Certificate…1
Serial Number Label…1
3-pin Connector…1
6-pin Connector…1
CODESYS Runtime
license…1
(attached on the side of
the product)
This product is verified in conformity with our recommended power supply. In case you use other
power supplies, thus, it may not be able to fulfil certification requirements. Please see the Contec
website regarding power supply recommendation (https://www.contec.com/).

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Safety Precautions
Understand the following definitions and precautions to
use the product safely.
Never fail to read them before using the product.

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Safety Precautions
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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1. Safety Information
This document provides safety information using the following symbols to prevent accidents
resulting in injury or death and the destruction of equipment and resources.
Understand the meanings of these labels to operate the equipment safely.
DANGER
DANGER indicates an imminently hazardous situation which,
if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury or in property
damage.

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Safety Precautions
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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2.Handling Precautions
DANGER
Do not use the product in locations exposed to a flammable or corrosive gas. It may cause
explosion, fire, electrical shock, or malfunction.
Do not allow the device to come into contact with foreign substances (metal particles,
flammable substances, liquids, etc.) Otherwise, it can cause fire or electrical shock.
Do not place the product in an unstable location or use incomplete mountings. Otherwise, it
may cause the device to fall.
Be sure to connect the product to the stipulated power supply voltage. Connecting to a
different voltage might cause a fire or electrical shock.
If the product is used in a manner not specified by the manufacturer, the protection provided
by the equipment may be impaired.
The product is not intended for use in aerospace, space, nuclear power, medical equipment, or
other applications that require a very high level of reliability. Do not use the product in such
applications.
If using the product in applications where safety is critical such as in railways, automotive, or
disaster prevention or security systems, please contact your retailer.
CAUTION
Be certain the following requirements are satisfied when using the product.
- Indoor use
- Altitude up to 5000m
- Applicable POLLUTION DEGREE 2
When using the product at high altitudes, refer to the relational expression below to find an
appropriate ambient temperature. The heat dissipation decreases due to air pressure drop and
could lead to damages or a shorter product life.
- Ambient temperature = 60[°C] - 0.005 x altitude [m]
An Example)
The product is used at 3000 meters
60°C - (0.005 x 3000m) = 45°C (Ambient temperature)
Do not use or store the product in a location exposed to extremely high or low temperature
that exceeds range of specification or susceptible to rapid temperature changes.
e.g. - Exposure to direct sun
- In the vicinity of a heat source

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Safety Precautions
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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Do not use the product in extremely humid or dusty locations. It is extremely dangerous to use
the product with its interior penetrated by water or any other fluid or conductive dust. If the
product must be used in such an environment, install it on a dust-proof control panel, for
example.
Avoid using or storing the product in locations subject to shock or vibration that exceeds
range of specification.
When transporting the product, take suitable measures to avoid applying shock or vibration
directly to the product.
Impact resistance: 15G (11ms) below.
Use the product in the specified operating condition (temperature, humidity, vibration and
shock).
The product should always be grounded (earth).
Avoid installing in the place where ventilation of the product may compromise. Insufficient
aeration could heat up the product and lead to malfunctions or damages.
Do not use the product in the vicinity of devices that generate strong magnetic force or noise.
Such products will cause the product to malfunction (stop, reboot).
Do not use or store the product in the presence of chemicals.
When removing connectors or cables, always unplug the power cables and confirm the LEDs
are turned off.
Do not modify the product. CONTEC will bear no responsibility for any problems, etc., resulting
from modifying the product.
In the event of failure or abnormality (foul smells or excessive heat generation), unplug the
power cables immediately and contact your retailer.
To connect with peripherals, use a grounded, shielded cable.
To clean the product, wipe it gently with a soft cloth dampened with either water or mild
detergent. Do not use chemicals or a volatile solvent, such as benzene or thinner, to prevent
the paint to be scraped or discolored.
When connecting cables, first check the shapes of connectors, and then insert them in the
correct orientation. After they are connected, do not put too much load on the connected part.
Doing so may result in poor contact or damage to the product and the connected part.
Do not touch metal parts or terminals with your hands when the product is in operation.
Otherwise, the product may malfunction, or cause failure.
Do not touch the product or connectors with a wet hand to avoid electric shock.
The specifications of the product are subject to change without notice for enhancement and
quality improvement. Even when using the product continuously, be sure to read the manual
in the CONTEC’s website and understand the contents.
When the product is used in a place that is affected by overcurrent or overvoltage (lightning
surge), select appropriate surge protection device for all of the route (Power line, signal line,
earth, etc.). Consult with the specialist regarding selecting, purchasing, and setting the surge
protection device.
When disposing of the product, follow the disposal procedures stipulated under the relevant
laws and municipal ordinances.

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Safety Precautions
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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Always attach the end cover while power is active.
Regarding the power supply of the product and digital I/O. For UL-certified, connecting to
both SELV and Limited Energy Circuit is required. Note that Class 2 power supply can also be
used in the U.S.
The product is an open-type device (a device designed to be housed inside other equipment)
and must always be mounted inside a mechanical enclosure having enough strength.
The product can become extremely hot during the operation. When you intend to touch the
product for the maintenance work, turn off the power first, and leave it to cool off for 20
minutes, then start the works.
About a caution mark on the product : Touching the product may cause a burn as the surface
becomes extremely hot during the operation.
Disconnection between the product and the module during the operation may result in
damage. To prevent the disconnection, always mount both of them on DIN rail for operations.
Regardless of the foregoing statements, CONTEC is not liable for any damages whatsoever
(Including damages for loss of business profits) arising out of the use or inability to use this
CONTEC product or the information contained herein.

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Safety Precautions
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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1. FCC PART15 Subpart B Class A Notice
NOTE
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed
and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own
expense.
FCC WARNING
Changes or modifications not expressly approved by the party responsible for compliance
could void the user's authority to operate the equipment.
2. Display marking
Display of power (Input Rating
Label)
Display of functional earth
terminal
DC power supply Functional earth terminal

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Safety Precautions
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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3.Battery handling and the storage in EU
signatory
This symbol mark is for EU countries only.
This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-users and
Annex II.
This symbol mark means that batteries and/or accumulators, at their end-of-life, should be disposed
separately from the household waste.
If a chemical symbol is printed beneath the symbol mark shown above, it indicates that the battery
or accumulator contains a heavy metal at a certain concentration.
The concentration standard is indicated below:
Hg: mercury (0.0005%), Cd: cadmium (0.002%), Pb: lead (0.004%)
These ingredients may cause hazardous conditions for human and the global
Refer to the appendix for the specification as well as how to remove and dispose of the battery.

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Product Nomenclature
and Function
This section describes product component names and their
functions, pin assignment of each connector.

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Product Nomenclature and Function
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CPS-PCS341MB-DS1-1201 Reference Manual (Hardware)
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1.Nomenclature of Product Components
Component names of the product are shown in the figure below.
No.
Name
Function
1
Stack Bus
Used for power supply and communication with the configurable type
module.
2
Maintenance Connector
Do not use it.
3
Power Connector
Use the 3-pin connector, included in the package.
4
LED Indicator 1
This indicates status of the product.
5
Rotary Switch
Used for user setup.
6
Digital I/O Connector
This is a connector for digital I/O. (Use the 6-pin connector, included in
the package)
7
LAN Port
This is a connector for LAN.
8
DIP Switch
This is used for user setup.
9
Power Switch
This is used for controlling of the power supply.
10
SD Card Slot
This is for data storage.
11
LED Indicator 2
This indicates the status of the product.
12
USB Port
This is a USB port of type-A.
13
RS-232C Serial Port
This is a RS-232C serial ports (male).