Conti TOUTAUTO 388 Installation manual
- 01/2010
SACOME, CONFIDENTIAL Document, it is forbitten to duplicate or communicate this document without previous authorization
PARAMETERS -
PROGRAMMING INSTRUCTIONS
V 1.20
1
1.
ADJUSTEMENT OF THE BAR PARAMETERS.........................................................3
1.1
Programming of the BAR menu...............................................................................................3
1.2
Adjustement of the coffee temperature....................................................................................3
1.3
Menu "Infos display".................................................................................................................3
1.4
Menu "Product parameter adjustment"....................................................................................3
2
PROGRAMMING INSTRUCTIONS................................................................................4
2.1
Enter the programming mode ..................................................................................................4
2.2
General view of programming steps........................................................................................5
2.3
Access to level 1 (Technical / Factory)....................................................................................7
2.4
SET UP.....................................................................................................................................8
2.4.1
Browsing.......................................................................................................................................8
2.4.2
Language....................................................................................................................................10
2.4.3
Machine type...............................................................................................................................10
2.4.4
Manual /automatic switch on.......................................................................................................10
2.4.5
T°Measure .................................................................................................................................10
2.4.6
Adjusting of the T°coffee boiler..................................................................................................10
2.4.7
Display coffee boiler T°...............................................................................................................11
2.4.8
PID parameters...........................................................................................................................11
2.4.9
PID regulation field .....................................................................................................................12
2.4.10
Number of coffee grounds in the drawer ....................................................................................12
2.4.11
Water softener............................................................................................................................12
2.4.12
Service group..............................................................................................................................13
2.4.13
Electrical Heating management..................................................................................................13
2.4.14
Double click activation................................................................................................................13
2.4.15
Boiler filling .................................................................................................................................13
2.4.16
Drying time of the coffee grounds...............................................................................................13
2.5
Infos display........................................................................................................................... 14
2.5.1
Mode of navigation in the menu..................................................................................................14
2.5.2
Date and Hour.............................................................................................................................14
2.5.3
Restaurant Name........................................................................................................................14
2.5.4
Service name..............................................................................................................................15
2.5.5
Service phone.............................................................................................................................15
2.5.6
Informations showed on the display: ..........................................................................................16
2.6
MENU: Programming Measures........................................................................................... 17
2.6.1
Product definition........................................................................................................................17
2.6.2
Menu: Coffee Products...............................................................................................................18
2.6.3
Menu: Decaf...............................................................................................................................19
2.6.4
Menu: Tea...................................................................................................................................20
2.6.5
Menu: Steam...............................................................................................................................20
2.6.6
Menu: Milk products....................................................................................................................21
2.6.7
Menu: Coffee & Milk products.....................................................................................................22
2.6.8
Menu: Grinding test.....................................................................................................................23
2.7
MENU: Cleaning / Rinsing ................................................................................................... 24
2.7.1
Group cleaning alarm..................................................................................................................24
2.7.2
Compulsory cleaning ..................................................................................................................24
2.7.3
Switch OFF cleaning...................................................................................................................25
2.7.4
Auto rinsing group.......................................................................................................................25
2.7.5
Rinsing cycle...............................................................................................................................25
2
2.7.6
Time Out Auto Rinsing................................................................................................................25
2.7.7
Start-up rinsing............................................................................................................................25
2.8
MENU: Filling-up................................................................................................................... 26
2.9
MENU: Set-up Encoder......................................................................................................... 27
2.9.1
Manual Motion of the Piston .......................................................................................................27
2.9.2
Maximum Superior motor Impulses ...........................................................................................27
2.9.3
Superior Motor Stand-by Postion Impulses ................................................................................27
2.9.4
Superior Motor Delivery Position Impulses................................................................................28
2.9.5
Maximum Inferior Motor Impulses...............................................................................................28
2.9.6
Inferior Motor Expel Impulses.....................................................................................................28
2.9.7
Inferior Motor Grinding position impulses ...................................................................................28
2.9.8
No Coffee Infusion Impulses.......................................................................................................28
2.10
MENU: Test Operating elements......................................................................................... 29
2.11
MENU: Service...................................................................................................................... 30
2.11.1
General.......................................................................................................................................30
2.11.2
Menu: product information..........................................................................................................30
2.11.3
System data................................................................................................................................31
2.11.4
Alarm history...............................................................................................................................31
2.12
Smart card management....................................................................................................... 32
2.13
Data saving............................................................................................................................ 32
2.14
Software up-date................................................................................................................... 33
2.15
Preset parameters................................................................................................................. 33
3
PRODUCT DESIGNATIONS........................................................................................34
4
BEVERAGE PARAMETERS........................................................................................35
4.1
Recommanded values for the coffee products..................................................................... 35
4.2
Recommanded values for coffee + milk beverages ............................................................. 36
3
1. ADJUSTEMENT OF THE BAR PARAMETERS
1.1 Programming of the BAR menu
The display shows:
Insert the BAR Chip card. The display shows:
Press at the same time the "Rinse button" and "+". The display will show:
The BAR menu programming is entered:
To program: To adjust the coffee temperature.
To adjust the displays informations.
To adjust the product parameters.
1.2 Adjustement of the coffee temperature
- see Menu « Parameter Adjust » in chapter PROGRAMMING INSTRUCTIONS
"
+
" & "
-
" button: to adjust the coffee temperature in the boiler
"ENTER" button: to validate the value
"ESC" button: to escape from this menu
"+" button: to go onto the following menu
1.3 Menu "Infos display"
- see Menu « Date/Hour » in chapter PROGRAMMING INSTRUCTIONS
1.4 Menu "Product parameter adjustment"
- see menu "Product adjustment" chapter PROGRAMMING INSTRUCTIONS
CONTI HH:mm
Coffee boiler T°
95 °C
CONTI HH:mm
Chip Card
4
2 PROGRAMMING INSTRUCTIONS
2.1 Enter the programming mode
Insert the appropriate chip card: BAR, TECHNIC, MANAGEMENT or FACTORY (on specific request only)
The display shows:
Press in same time "ESC" and "+".
Depending on the chip card the display will show:
access to BAR menu access to TECHNICAL menu access to MANAGEMENT menu
If the machine is in standby mode:
When inserting the appropriate chip card the programming mode will be entered automatically.
Example: insert technical chip card, the display shows:
The menus shown in grey are only accessible with the “Factory card”
The"MANAGEMENT card" allows access to: Beverage information
Systems data
Counting system
CONTI HH:mm
CONTI HH:mm
Chip Card
Coffee boiler T° 95 °C SET UP Service
- - - - - - - - -
- - - - - - - - -
SET UP
5
2.2 General view of programming steps
Switch Off Cleaning
OFF
Grp Cleaning Alarm
OFF
Start Up rinsing
pas en fct
T.O auto rinsing
30 min
Rinsing cycle
1
Auto rinsing grpe
disabled
Compulsory clean
OFF
Cleaning
Rinsing
Décaf
Pre-inf Ton 1 s
Décaf
Pre-inf Toff 1 s
Beverage type
Décaf
Switch On
manual
Language
English
1
SET UP
Machine
cappuccino
T°measure unit
°C
T°coffee boiler
90 °C
Indicate boiler T°
Disabled
Kp Ki Kd
3.8 0.04 10.0
espresso
Grind.Time.R 5 s
Select Name
espresso
Beverage type
coffee
Info Display
2
espresso
Pre-inf Toff 1 s
espresso
Pre-inf Ton 1 s
espresso
Grind.Time.L 5 s
espresso
Packing 3 Décaf
Packing 3 Verify product
Beverage type
Milk products
milk
Double Desabled
Milk
Hot Milk 5 s
Select Name
Milk
milk
Milk Froth 5 s
Steam
Steam time 3s
Tea
Water 3 sec
Beverage type
Steam
Beverage type
Tea
3
Products
Adjustments
Tea
Pump enabled
Steam
Double Disabled
Tea
Double Disabled
Verify product Verify product
Cappuccino
Grind.Time.R 5 s
Beverage type
Coffee + Milk
Select Name
Cappuccino
Test Grinder
select product
4
Test Grinder
5
Cappuccino
Grind.Time.L 5 s
Cappuccino
Packing 3
Cappuccino
Pre-inf Ton 1 s
Cappuccino
Pre-inf Toff 1 s
espresso
Grind.Time.R 5 s
espresso
Grind.Time.L 5 s
Décaf
Water vol 50 cc
Décaf
Xtra.water 20 cc
Power
2
Water softener
off
Grounds Number
20
PID T°Range
5 °C
Service group
Off
Double Click
Off
Filling up
with pump
Drying
3 sec
AA - MM - JJ
04 - 10 - 12
espresso
Xtra.water 20 cc
espresso
Water vol 50 cc
Restaurant Name
Date / Hour
AA - MM - JJ
04 - 10 - 12
Service Phone
Service Name
AA - MM - JJ
04 - 10 - 12
Cappuccino
Sequence LMC
Cappuccino
Hot Milk 5 s
Cappuccino
Xtra.Water 20 cc
Cappuccino
W.volume 50 cc
Cappuccino
Milk Froth 5s
Cappuccino
Pause latte 10s
Cappuccino
Nb of cycle 1
Verify product
Cappuccino
Double Disabled
6
Program
param.default
Filling Up
Set-up Encoder
SUP EXP INF
14 > 536
Imp max mot sup
575
Imp stdby mot sup
20
WAIT please
Press stop
Button Imp distribution sup
555
Imp maxi Mot inf
552
Imp mout inf
532
Imp pas de café
360
Insert
Download Card
Remove
Smart Card
Machine --> card
on file: 1
machine --> card
card --> machine
Smart Card
Management
Service
Confirm Reset
Reset
Product Counter
Read Counter
Product Information
Test Operat. Elemnt
MP 0
Switch OFF & ON
Data Saving Update
software
Confirm
Please
6 7 8 9 10 11 12 13
Service Group
8900
System Data
Cleaning
26
Last Cleaning
YY:MM:DD HH:mm
Payment type
I/O hartwall
Payment system
Payment type
Self service
Alarm History
1: Alarm 1
AA:MM:jj HH:mm
Total group cycle
44259
Right Grinder Time
30 H 22 min
Water Softener
56
Left Grinder Time
30 H 22 min
Payment type
Coins
Payment type
Token
2: Alarm 2
AA:MM:jj HH:mm
i: Alarm i
AA:MM:jj HH:mm
Smart Card
System code
Smart Card
Create Bar Card
Insert
CardDisk
WAIT
Please
Test Operat. Elemnt
EE 0
Test Operat. Elemnt
VT1,2 0
Test Operat. Elemnt
VN 0
Test Operat. Elemnt
VAP 0
Test Operat. Elemnt
Cappu 0
Test Operat. Elemnt
VC 0
Test Operat. Elemnt
VRC 0
Test Operat. Elemnt
MD 0
Test Operat. Elemnt
MG 0
Test Operat. Elemnt
RCaf (T°chaud)
Test Operat. Elemnt
Rvap 1 0
Test Operat. Elemnt
Rvap 2 0
Test Operat. Elemnt
Rvap 3 0
Test Operat. Elemnt
Aux i 0
Test Operat. Elemnt
VRT 0
Smart Card
Create Tech Card
Smart Card
Create Factory Card
machine --> card
card --> machine
Remove
Smart Card
Test Operat. Elemnt
VRC 0
Test Operat. Elemnt
7
2.3 Access to level 1 (Technical / Factory)
Set Up
Product
adjustment
Cleaning
Rinsing
Set up Encoder
Test operat.
elements
Filling-up
Service
Data saving
Reset Parameter
+
-
+
-
+
-
+
-
ENTER
ESC
+
-
+
-
Smart Card
manager
+
-
+
-
Up-date
Software
+
-
+
-
+
-
ON / OFF
ENTER
ESC
ENTER
ESC
ENTER
ENTER
ESC
ENTER
ESC
ENTER
ESC
ENTER
ESC
ENTER
ESC
ENTER
ESC
Grinder
Test
ENTER
ESC
+
-
Info Display
+
-
ENTER
ESC
(See menu "Info Display")
8
2.4 SET UP
2.4.1 Browsing
Language
English
Machine
Coffee
Switch On
Manual
T°measure unit
°C
Coffee boiler T°
90 °C
Indicate boiler T
disabled
+
-
Language
French
+
-
Language
German
ENTER
ENTER
+
-
Machine
Combined
+
-
Machine
Cappuccino
ENTER
+
-
Switch On
Automatic
ENTER
ESC
(See menu "Automatic switch on ")
ENTER
ENTER
T°measure unit
°F
ENTER
+
or
–
to change the temperature of the coffee boiler
ENTER
ENTER
ENTER
+
-
ENTER
SET UP
ENTER
ESC
ESC
ESC
ESC
ESC
ESC
+
-
Indicate boiler T°
enabled
9
Double Click
OFF
Filling up
with pompe
Water softener
OFF
Drying Temperature
3 sec
+
-
Double click
430 ms
+ or – to change the value
ENTER
ENTER
+
-
Filling up
without pompe
+ or – to change the value
(Infusion chamber decompression time)
ENTER
ON/OFF
Service group
OFF
Water softener
1 lit
(See menu "Water softener")
Power
2
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
kP kI kD
3.8 0.04 10.0
+
or
–
to change the coefficient of the PID regulator
ENTER
PID T°regulation
range
+
or
–
to change the PID regulation field
from: 2°C to 10°C
ENTER
ESC
ESC
ESC
ESC
ESC
ESC
ESC
ESC
ENTER
ON/OFF
Service group
Cycle
8995
Grounds Number
20
+
or
–
to change the number of coffee grounds
in the drawer befor alert
ENTER
ESC
10
2.4.2 Language
Choose the language to be displayed.
ENGLISH/ ITALIEN / FRENCH / GERMAN
2.4.3 Machine type
Declaration of the machine type for the elecontronic mainboard:
Coffee version: the mainboard manages the coffee boiler.
Combined version: the mainboard manages the 2 boilers (level probe, pressostat, …)
Cappuccino version: the mainboard manages also the milk unit (rinsing cycle, …)
2.4.4 Manual /automatic switch on
MANUAL: Press the ON/OFF button beneath the machine.
AUTOMATIC: the machine will automatically switch on and off at programed hours.
2.4.5 T°Measure
Setting of the temperature measure °C or °F
2.4.6 Adjusting of the T°coffee boiler
To adjust the water temperature of the coffee boiler.
Automatic switch
on
ENTER
ON OFF Closed
07
:00 17:00 sun
The cursor blinks under
the 1°field
Change with
+
and
-
To validate press ENTER
The cursor moves to the next field:
ON OFF Closed
07:
00
17:00 sun
ON OFF Closed
07:00
17
:00 sun
…until going back to the next level:
T. MEASURE
°C
Change with
+
and
-
To validate press ENTER
The cursor moves to the next field:
11
2.4.7 Display coffee boiler T°
If activated The temperature will be shown
Instead of:
Will be displayed:
2.4.8 PID parameters
PID = automatic adjustment of the heating power to assure an optimal temperature stability in the coffee
boiler.
Fontionning
The electronic measures constantly the actual coffee boiler T°(t) to comply with the programmed
temperature = Set-point “Tc”.
Error “E(t)” is the difference between the measured et the programmed T°:
E(t) = T(t) – Tc
The electronic pilots the heating element according to: The programmed T°
The actual T°
The progress speed of the actual T°
kP : parameter "Proportionel"
E(t) = the T°difference to correct to reach the "Set-Point" (Tc)
The power to supply is proportional to this difference.
kD : parameter "Derivative"
E(t) derivative = speed of the T°variation in the boiler .
This parameter will have an influance on the speed arrival at the "Set-Point"
kI : parameter "Integration"
Little influance on the T°regulation.
May be necessary to reach the " Set-Point "
It is advised to keep the programmed parameters.
CONTI HH:mm
Toutauto TT388
CONTI HH:mm
92.5 °C
kP kI kD
3.8 0.04 10.0
12
2.4.9 PID regulation field
To programm the PID regulation field.
between 2°C and 10 °C.
The PID functions when the boiler T°has reached the programmed T°– regulation field.
Example : programmed T°= 95 °C – PID regulation fi eld = 5°C
When the boiler T°has reached 90 °C, the PID start s functioning.
The PID regulation field has been determined to assure constant temperature stability.
2.4.10 Number of coffee grounds in the drawer
Programming of the number of coffee grounds to induce the user to empty the drawer.
The display shows:
To remove the message:
Remove the drawer for minimum 10 seconds
Drawer open
The coffee grounds counter is reseted automatically.
If the parameter is set 0: The coffee grounds are not counted
No alert (in the case of a coffee grounds drain bin)
Maximum capacity of the drawer: 45 coffee grounds.
2.4.11 Water softener
Water softener xx litres:
After the programmed water quantity the machine will alert the user to regenerate the water softener or to
replace the water treatment cartridge.
The display shows: « Alert water softener »
Flow rate EE (l/min):
The estimated flow rate of the water inlet has to be taken in consideration.
Generally, if the water inlet pressure is around 6 bars, the value will be programmed at 12 cc/sec.
Water softener
OFF
Water softener
1 lit
+
-
ENTER
ENTER
Flow rate
12 cc/sec
+
or
–
to programm
water inlet flow rate
+
-
ENTER
ENTER
Water softener
2 lit
ENTER
+
or
–
to programm the
water quantity
PIDT°regul.field
5°C
Drawer full
Service group
OFF
13
2.4.12 Service group
Example:
Programmation of the number of cycles when the machine will display:
After this message the service has to be carried out by a technician. Then reset the machine in menu
"SERVICE".
The servicing has to be carried out after 12000 cycles – see chapter MAINTENANCE.
2.4.13 Electrical Heating management
Three-phase connection: The heating elements can be supplied simultaneously.
Single-phase connection: the power supply has to be limited to 24, 19 or 14Ampers
The display will show: Press + or – to change.
Power 1: Consumption maxi: 14 A (230 V single-phase) 16 A Plug
Power 2: Consumption maxi: 19 A (230 V single-phase) 20 A Plug
Power 3: Consumption maxi: 24 A (230 V single-phase) 32 A Plug
Power 4: TOTAL POWER (three-phase wiring only)
2.4.14 Double click activation
The double click activates a 2
nd
function for each push-button.
Double click: The delivered product is identical.
The measurements are different (to be programmed).
Usually used pour the same produits delivered double.
2.4.15 Boiler filling
To program the Steam boiler filling with or without pump.
(in the case of the freestanding version, that requires the pump for the filling)
without pump: Filling with water inlet solenoid valve;
with pump: Filling with water inlet solenoid valve and pump.
2.4.16 Drying time of the coffee grounds
After delivery of the coffee, a pause generally programmed at 3 seconds will allow to eliminte the
remaining pressure to avoid splashing of coffee grounds and dry the coffee grounds.
Power
1
Service group
8995
cycles
SERVICE GROUP
14
2.5 Infos display
2.5.1 Mode of navigation in the menu
2.5.2 Date and Hour
To set date and hour:
2.5.3 Restaurant Name
Menu which allows to write the "Name of the restaurant" that we want to show on the display:
Date / Hour
ENTER
YY – MM - DD DAY HH:MM
04 – 10 – 12 TUE 10 : 41
The cursor blinks under the 1°field
Change the values with
+
and
-
Press ENTER to validate
The cursor moves to the next field:
YY – MM - DD DAY HH:MM
04 –
10
– 12 TUE 10 : 41
Change the values with
+
and
-
Press ENTER to validate
The cursor moves to the next field:
YY – MM - DD DAY HH:MM
04 – 10 –
12
TUE 10 : 41
…etc….. until coming back to the 1°menu level:
Date / Hour
Restaurant name
Restaurant name
+
-
Service phone
+
-
Service name
Service phone
Service name
ENTER
Date / Hour
Info Display
ENTER
+
-
ENTER
ENTER
+/- to choose the letter
ENTER
+/- to choose the letter
ENTER
+/- to choose the letter
ENTER
Restaurant name
Service phone
Service name
ENTER
(See explanations below)
Restaurant Name
Restaurant Name
Restaurant Name
X
ENTER
The cursor blinks under the 1°field
Choice the letter with
+
et
-
Press ENTER to validate
The cursor moves to the next field:
The cursor blinks under the 2°field
…etc….. for the 16 field and going to the next menu:
Service name
15
2.5.4 Service name
Menu which allows to write the "Name of the maintenance company", that must be called in the event of
breackdown:
2.5.5 Service phone
Menu which allows to write the phone n°of the main tenance firm. This number will be displayed with the
name of the maintenance company in case of breackdown.
Service phone
Service phone
Service name
X
ENTER
The cursor blinks under the 1°field
Choose the 1°number with
+
et
-
Press ENTER to validate
Th
e cursor moves to the next field:
The cursor blinks under the 1°field
…etc.. for the 16 field until to go to the menu:
Infos display
Service Name
Service Name
Service Name
X
ENTER
The cursor blinks under the 1°field
Choice the letter with
+
et
-
Press ENTER to validate
The cursor moves to the next field:
The cursor blinks under the 2°field
…etc….. for the 16 field and going to the next menu:
Service phone
16
2.5.6 Informations showed on the display:
When an message error appears, on the display it's shown the following sequence:
"message"
"phone to"
"Number phone"
"Service name"
Only the following messages are concerned by the calling of the maintenance:
" ERROR DATA "
" MINIMUM LEVEL "
" FILLING UP T.O "
" COFFEE HEATER T.O "
"STEAM HEATER TIMEOUT"
" MOTOR BOARD "
" NO HIGH MOTOR IMP. "
" NO LOW MOTOR IMP. "
" HIGH MOTOR ERROR "
" LOW MOTOR ERROR "
" RELAY NO POWERED "
"NO FLOWMETER SIGNAL "
" COFFEE BOILER TEMP "
" STEAM KLIXON "
" COFFEE KLIXON "
" SERIAL PORT ERROR "
17
2.6 MENU: Programming Measures
2.6.1 Product definition
Product adjustment
Beverage type
steam
Beverage type
decaf
Beverage type
disabled
Select button
Beverage type
coffee
Beverage type
tea
ENTER
ESC
Press the button
Beverage type
Milk products
ENTER
ESC
MODE
Beverage type
coffee + milk
ENTER
ESC
ESC
ENTER
ESC
ENTER
ESC
ENTER
ESC
ENTER
ESC
(see menu "coffee products")
(see menu "tea ")
(see menu "steam ")
(see menu "milk products ")
(see menu "coffee/milk
products
»)
(see menu "decaf ")
(locked)
MODE
+
-
+
-
+
-
+
-
+
-
ENTER
ESC
+
-
+
-
18
2.6.2 Menu: Coffee Products
* The funtion DELIVERY TEST is not functionning in stand-by postion when entering the programmation.
Beverage type
Coffee
Name
Extra water 20 cc
Name
Packing
3
Select name
Espresso
Name
Grind time left 5.0 sec
ENTER
ESC
Name
Preinfusion Toff 1.0 sec
Name
Water volume
ENTER
(see product list)
ENTER
+
or
–
to adjust the coffee grind quantity on the left grinder
+
or
–
to adjust the tamping of the coffee grounds
0 light tamping/ 3 heavy tamping
+
or
–
to adjust the water quantity to infuse
value: CC
+
or
–
to adjust the water quantity to add
value: CC
Name
Preinfusion Ton 1.0 sec
Name
Number of cycles 1
Name
Double click enabled
+
or
–
to adjust the time ON of the preinfusion in
seconds
+
or
–
to adjust the time OFF of the preinfusion in
seconds
+
or
–
to adjust the number of cycles
If double click is activated in "Parameter adjustment"
the parameters have to be programmed for the second
product
+
-
+
-
ENTER
+
Select name
2 Espresso
Name
Grind
time right 5.0 sec
+
or
–
to adjust the coffee grind quantity on the right grinder
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
ENTER
+
Select button
+
-
Name
Double click disabled
ENTER
Name x2
Grind time left 5.0 sec
ENTER
Adjustmen
t of the parameters like the simple click
ENTER
ENTER
ESC
ESC
ESC
ESC
ESC
ESC
ESC
ESC
Delivery test **
Press the button for 2 seconds
ENTER
ESC
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