Cornwell Tools MMWC2XL User manual

MMWC2XL
OWNER’S MANUAL
7/2019
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other
basic safety precautions may result in serious personal injury.

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EFFECTIVE August 7, 2015
LIMITED WARRANTY
This warranty applies to the original purchaser and is subject to the terms and conditions listed below. This Limited Warranty is for
new equipment sold after the above date, providing coverage for defects in material and workmanship at the time it is shipped from
the factory.
Limited to the warranty periods below, Cornwell Quality Tools will repair or replace the item under warranty that fails due to defects
in material and workmanship. Cornwell Quality Tools must be notified within 30 days of the failure, so as to provide instructions on
how to proceed with the repair of your unit and warranty claim processing. Warranty period begins at the time the unit is purchased
from andAuthorized Cornwell Distributor. Keep your receipt as proof of purchase.
Warranty Periods
90 Days Warranty on Cornwell Branded welding carts
Limited Warranty
All parts for Cornwell branded welding carts. This warranty covers the absence of, or defective parts.
Voiding Warranty
Warranty does not apply to shipping damage, misuse and abuse of the unit and alteration of the unit in any way.
Warranty Claim
This is a Parts only warranty. Contact your Cornwell distributor you purchased it from. Retain your receipt in the case a
warranty claim is needed. No warranty will be provided without the original receipt from an authorized Cornwell Tools dealer.

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GENERAL SAFETY RULES
WARNING: Read and understand all instructions. Failure to follow all instructions listed
below may result in serious injury or death.
CAUTION: Do not allow persons to operate or assemble this unit until they have read
this manual and have developed a thorough understanding of how this unit works.
WARNING: The warnings, cautions, and instructions discussed in this instruction
manual cannot cover all possible conditions or situations that could occur. It must be
understood by the operator that common sense and caution are factors which cannot be built into
this product but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
USE AND CARE
•Do not modify this unit in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the equipment. There are specific applications for which this
unit was designed.
•Always check for damaged or worn out parts before using this unit. Broken parts will affect
the operation. Replace or repair damaged or worn parts immediately.
•Store idle. When this unit is not in use, store it in a secure place out of the reach of children.
Inspect it for good working condition prior to storage and before re-use.
SPECIFICATIONS
Item
Description
Overall Dimensions
36 in. x 19 in. x 20-1/2 in.
Top Shelf Usable Space
12-1/2 in. x 20-1/4 in.
Bottom Shelf Dimensions
12-1/2 in. x 18-1/2 in.
Product Weight
30 lbs.
Load Capacity
110 lbs.

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DESCRIPTION
The Cornwell MMWC2XL Universal Welding Cart w/Handle is designed to hold portable wire
welders, plasma cutters and TIG Welders. This cart features a fold down handle for easy towing of
your welding unit. It also has a set of cable wraps on each side for easy and safe storage of your
welding cables. It has a bottom shelf to store welding accessories. It also has an on-board cylinder
rack to secure gas cylinders up to 7 inches in diameter. The 6-inch solid rubber back wheels and the
2-inch solid rubber casters help maneuver this cart. Your welder or cutter sits on a slanted top shelf,
slanted to help get a better view of the unit controls.
ASSEMBLY
1. On a flat surface, stand the two frame pieces up on their long side.
2. Lay the bottom shelf on top of the two frame pieces, with the lip up.
3. Line up the pre-drilled holes for the front casters in the bottom shelf with the pre-drilled holes
in the long side of one of the frame pieces.
4. From the bottom of one frame piece, insert the threaded shaft of one caster, through the
pre-drilled hole of the frame, and then up through the pre-drilled hole of the bottom shelf.
5. Secure caster with a flat washer, lock washer and nut.
6. Repeat steps 3 through 5 using the other frame piece.
Top Shelf
12-1/2 x 20-1/4
Frame
Bottom Shelf
12-1/2 x 18-1/2
2 Inch
Caster
6 Inch
Wheel
Gas Cylinder
Support
Folding
Handle

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ASSEMBLY CONTINUED
7. Use 4 of the self-tapping screws to secure the bottom shelf to the frame using the pre-drilled
holes in the bottom shelf and frame.
8. Located the pre-drilled holes in the side of the frame supports at the back. Slide the axle
through the pre-drilled holes in the side of the frame supports.
9. Slide a wheel on each side.
10. Secure each wheel with a flat washer and cotter pin.
11. The gas cylinder support has a lip at 90 degrees to the support. Insert that lip into the slot in
the bottom shelf, with the lip facing the front of the cart. Pivot the gas cylinder support back
so that it is at a 90-degree angle to the bottom shelf.
12. With the gas cylinder support upright at 90 degrees, place the top shelf onto the upper part
of the frame supports with the lip up and line up the pre-drilled holes in the top shelf with the
pre-drilled holes in the frame
13. Use 4 of the self-tapping screws to secure the top shelf to the frame using the pre-drilled
holes in the top shelf and frame.
14. Using a bolt with the included lock washer and flat washer, insert the bolt through the
pre-drilled holes in the gas cylinder support and thread into the welded nut in the top tray.
Repeat for both pre-drilled holes in the gas cylinder support.
15. Located the top pre-drilled hole on the front left frame just under the top shelf. From the
outside of the frame, insert one of the clevis pins through the pre-drilled hole in the frame.
Slide a latch and then a flat washer onto the open end of the clevis pin. Secure both with a
cotter pin.
16. Repeat the last step for the right-side frame.
17. Locate the lower pre-drilled hole on the front left frame. From the outside of the frame, insert
one of the clevis pins through the pre-drilled hole in the frame. Slide the pre-drilled hole in
one end of the handle onto the clevis pin. Add a flat washer and secure with a cotter pin.
18. Repeat the last step for the right-side frame.
19. Find one of the cable holders. Make note of the threaded mounting holes in the left front lip
of the top shelf. Position the cable holder so the pre-drilled mounting holes in the cable
holder align with the threaded mounting holes in the lip of the top shelf. Position this cable
holder so the opening goes to the front of the cart. Using a hex bolt with the included lock
and flat washer, secure the cable holder to the top shelf. Repeat for the other mounting
hole.
20. Repeat this step to secure all four cable wrap brackets.
21. Using two of the bolts with included washers, secure the slider plate to the top shelf.
22. Put the Gas Cylinder Retaining Chain in the open slots in the Gas Cylinder Support.

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DIAGRAM & PARTS LIST

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Reference #
Part#
Description
Qty.
1
105100001
COTTER PIN 2.5 MM X 25 MM
6
2
105100002
FLAT WASHER M12
8
3
105100003
RUBBER WHEEL 150MM X 35 MM
2
4
105100005
FRAME
2
5
105100004
AXLE
1
6
105100006
BOTTOM SHELF
1
7
105100010
GAS CYLINDER SUPPORT
1
8
105100007
GAS CYLINDER RETAINING CHAIN
1
9
105100191
10MM BOLT WITH INCLUDED WASHERS
12
10
105100015
CABLE HOLDER
4
11
105100192
TOP SHELF
1
145200001
NEED HELP STICKER
1
12
105100013
SELF-TAPPING SCREW
8
13
105100017
HANDLE
1
14
105100018
LATCH
2
15
105100019
CLEVIS PIN
4
16
105100020
HEX NUT
2
17
105100021
LOCK WASHER
2
18
105100022
FLAT WASHER
2
19
105100023
FRONT CASTER
2
20
105100158
SLIDER PLATE
1
155100003
OWNER’S MANUAL
1
For technical questions or replacement parts contact our help line at 1-888-762-4045.

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Distributed by
CORNWELL QUALITY TOOLS
667 SEVILLE RD
WADSWORTH OH 44281
www.cornwelltools.com
Made in China