Cornwell Tools Pro CTBMM500CAR User manual

CTBMM500CAR 1 05/14/18
ASSEMBLY INSTRUCTIONS
CTBMM500CAR
5 Drawer Pro Series Service Cart w/ Power Strip
100th Anniversary Cart
Mount push handle (Part #5) to the
same side of the cart as the locking
casters using the four stove bolts,
washers, and nuts provided.
Using 13mm socket completely tighten
all nuts.
• Read and follow all instructions in User's Manual.
• Do not load carts beyond rated capacity:
Maximum Total Net Load ...................................................... 700 Lbs.
Top 3 Drawers.................................................................75 Lbs. each
Bottom 2 Drawers.........................................................150 Lbs. each
PLEASE NOTE: Loading cart beyond rated capacity may cause
structural damage to the cart as well as personal and/or property
damage. Please educate your customers to the "dangers of
overloading".
• Lock lid and drawers before moving. • Apply brake on locking
casters anytime cart is in place. • Do not pull cart. Push from
handle on end to move. • Units can tip or fall causing damage or
personal injury. • Cart is designed to roll easily on flat surfaces and
should not be used on uneven or inclined surfaces. • Do not open
more than one loaded drawer at a time. • Do not stand on or step
in drawers. • Keep children away from unit. • Wear gloves when
lifting edges. • Before connecting to a power supply, always check
to make sure the power supply corresponds to the voltage required
on the product. • Fully insert plug to reduce the risk of electric
shock. • Always unplug when not in use. • Disconnect power before
installing or servicing. • Do not try to plug in unit or product when
hands are wet or damp, or if standing on a wet or damp surface
or in water. • Never attempt to pick up unit or plugged in product
that should fall in standing water. • This unit is not waterproof and
is intended for general use indoors. • Do not use in potentially
dangerous locations, such as flammable or explosive atmospheres.
• Keep cord away from heat, oil, sharp edges or moving parts.
• Failure to heed these warnings may result in personal injury and/
or property damage.
WARNING
WARNING: This product can expose you to chemicals including
nickel which is known to the State of California to cause cancer
and birth defects or other reproductive harm. For more
information go to www.P65Warnings.ca.gov.
ADVERTENCIA: Este producto le podrá exponer a ciertos
químicos, para incluir el níquel, conocidos en el Estado de
California por ocasionar cáncer y defectos congénitos u otros
daños a la reproducción. Para mayores informes, visite:
www.P65Warnings.ca.gov.
MISE EN GARDE: Ce produit peut vous exposer à des produits
chimiques y compris le nickel, reconnu par l’État de la Californie
comme causant le cancer et des anomalies congénitales ou
d’autres effets nuisibles sur la reproduction. Pour de plus amples
informations, aller à www.P65Warnings.ca.gov.
SWIVEL CASTER (LOCKING)FIXED CASTER

CTBMM500CAR 2 05/14/18
CTBMM500CAR
5 Drawer Pro Series Service Cart w/ Power Strip
100th Anniversary Cart
Mounting Slots
HARDWARE SPECIFICATIONS
TROUBLESHOOTING
Troubleshooting Points for the CTBMM500 Series:
Problem: Drawers appear not to fit, do not slide in accurately
and bump the cart sides.
Solution: The roller bearing slides must be fully engaged into
the mounting slots on all drawers. They potentially could fall
out of position during shipment. Check the side of the cart to
determine which slide is out of position.
Remove the drawer that is out of position. The drawer is
removed by the two clips on the actual roller bearing slide.
Simply push the roller bearing slide back down into position.
Insert the drawer back onto the roller bearing slides.
Problem: Back Lock/Unlock Switch does not engage
the drawer.
Solution: The inside Lock/Unlock slide potentially could fall
out of its groove during shipment. Unscrew the four screws
that are holding the Lock/Unlock slide in place.
Once the screws are removed, simply place the latch back
onto the slide and tighten the four screws back down.
1 x 4 pcs.
Flat washer
2 x 4 pcs.
Nylon nut
3 x 4 pcs.
M8 bolt (6mm-19mm)

CTBMM500CAR 3 05/14/18
PARTS LIST
CTBMM500CAR
5 Drawer Pro Series Service Cart w/ Power Strip
100th Anniversary Cart
Item # Part # Description QTY.
1 Lid 1
2 RSGPBK Gas piston / each (Black) 2
3 RSLMC500BKN Locking mechanism (excl lock w/ keys) (Black) 1
4 Cart frame 1
5 CTBMMHDKBK Push handle and bracket kit (Black) 1
6 CTBMM100FCBK 5" fixed caster (non-locking) (Black) 2
7 RSSWLCSBK 5" swivel caster (locking) (Black) 2
8 CTBMM5003DBK 3" drawer (Black) 1
9 CTBMM5004DBK 4" drawer (Black) 2
10 CTBMM5006DBK 6" drawer (Black) 1
11 CTBMM5009DBK 9" drawer (Black) 1
12 RSMM100DHBK Drawer handle (Black) 5
13-14 RSMM500LK 6 Pack of EVA liners 1 set
15 RSLKNBK Lock with keys (Black) 1
16 RSRBS Roller bearing slides (pair) 7
17 RSMM700BPRF Right front bumper 1
18 RSMM700BPLF Left front bumper 1
19 RSMM700BPLR Left rear bumper 1
20 RSMM700BPRR Right rear bumper 1
22 RS50022 Powerstrip w/power cord 1
a RSMM700BK2BK Hardware kit for push handle (Black) 1 set
(Including 4 each of Bolts 6mm-19mm,
Flat washers, Nylon nuts)
b RSMM500BF Bumper fastener 32
c RSMM700BK4 Hardware kit for the opposite 1 set
side of push handle (Black)
(Including 4 each of bolts 3-17mm, Flat
washers, Nylon nuts)
d RSMM700BK3 Hardware kit for caster 1 set
(Including 16 Hex bolt M8x16,
16 flat washers, 16 Spring washer)
ALSO AVAILABLE:
RSMM100DHP - End cap for drawer handle (2 pack)
RS50022PC - Power Cord
RSRBSDET8PK - Ball Bearing Slide Detents (8 pack)
RSMM100DH - Drawer handle (Alum.)