Cornwell Tools Pro CTBMM500 Series User manual

CTBMM500BKE, BLE, NGE, RDE, RGE 1 Rev. 12/29/16
ASSEMBLY INSTRUCTIONS
CTBMM500BKE, BLE, NGE, RDE, RGE
5 Drawer Pro Series Service Cart w/ Power Strip
SWIVEL CASTER (LOCKING)FIXED CASTER
Mount push handle (Part #5) to the
same side of the cart as the locking
casters using the four stove bolts,
washers, and nuts provided.
Using 13mm socket completely tighten
all nuts.
• Read and follow all instructions in User's Manual.
• Do not load carts beyond rated capacity:
Maximum Total Net Load ...................................................... 700 Lbs.
Top 3 Drawers.................................................................75 Lbs. each
Bottom 2 Drawers.........................................................150 Lbs. each
PLEASE NOTE: Loading cart beyond rated capacity may cause
structural damage to the cart as well as personal and/or property
damage. Please educate your customers to the "dangers of
overloading".
• Lock lid and drawers before moving. • Apply brake on locking
casters anytime cart is in place. • Do not pull cart. Push from handle
on end to move. • Units can tip or fall causing damage or personal
injury. • Cart is designed to roll easily on flat surfaces and should not
be used on uneven or inclined surfaces. • Do not open more than one
loaded drawer at a time. • Do not stand on or step in drawers. • Keep
children away from unit. • Wear gloves when lifting edges. • Before
connecting to a power supply, always check to make sure the power
supply corresponds to the voltage required on the product. • Fully
insert plug to reduce the risk of electric shock. • Always unplug when
not in use. • Disconnect power before installing or servicing. • Do
not try to plug in unit or product when hands are wet or damp, or if
standing on a wet or damp surface or in water. • Never attempt to
pick up unit or plugged in product that should fall in standing water.
• This unit is not waterproof and is intended for general use indoors.
Do not use in potentially dangerous locations, such as flammable
or explosive atmospheres. • Do not use in potentially dangerous
locations, such as flammable or explosive atmospheres. • Keep cord
away from heat, oil, sharp edges or moving parts. • Handling the
brass parts of this product will expose you to lead, a chemical known
to the State of California to cause birth defects and other reproductive
harm. Wash hands after handling. • This product may contain one or
more chemicals known to the State of California to cause cancer
and birth defects or other reproductive harm. Wash hands thoroughly
after handling. • Failure to heed these warnings may result in
personal injury and/or property damage.
WARNING

CTBMM500BKE, BLE, NGE, RDE, RGE 2 Rev. 12/29/16
CTBMM500BKE, BLE, NGE, RDE, RGE
5 Drawer Pro Series Service Cart w/ Power Strip
Mounting Slots
HARDWARE SPECIFICATIONS
TROUBLESHOOTING
Troubleshooting Points for the CTBMM500 Series:
Problem: Drawers appear not to fit, do not slide in accurately
and bump the cart sides.
Solution: The roller bearing slides must be fully engaged into
the mounting slots on all drawers. They potentially could fall
out of position during shipment. Check the side of the cart to
determine which slide is out of position.
Remove the drawer that is out of position. The drawer is
removed by the two clips on the actual roller bearing slide.
Simply push the roller bearing slide back down into position.
Insert the drawer back onto the roller bearing slides.
Problem: Back Lock/Unlock Switch does not engage
the drawer.
Solution: The inside Lock/Unlock slide potentially could fall
out of its groove during shipment. Unscrew the four screws
that are holding the Lock/Unlock slide in place.
Once the screws are removed, simply place the latch back
onto the slide and tighten the four screws back down.
1 x 4 pcs.
Flat washer
2 x 4 pcs.
Nylon nut
3 x 4 pcs.
M8 bolt (6mm-19mm)

CTBMM500BKE, BLE, NGE, RDE, RGE 3 Rev. 12/29/16
PARTS LIST
CTBMM500BKE, BLE, NGE, RDE, RGE
5 Drawer Pro Series Service Cart w/ Power Strip
Item # Part # Description QTY.
1 Lid 1
2 RSGP Gas piston / each 2
3 RSLMC500BKN Locking mechanism (excl lock w/ keys) (Black) 1
RSLMC500BLN Locking mechanism (excl lock w/ keys) (Blue)
RSLMC500RDN Locking mechanism (excl lock w/ keys) (Red)
RSLMC500RGN Locking mechanism (excl lock w/ keys) (Orange)
RSLMC500NGN Locking mechanism (excl lock w/ keys) (Neon Green)
4 Cart frame 1
5 CTBMMHDK Push handle and bracket kit 1
6 CTBMM100FC 5" fixed caster (non-locking) 2
7 RSSWLCS 5" swivel caster (locking) 2
8 CTBMM5003DBK 3" drawer (Black) 1
CTBMM5003DBL 3" drawer (Blue)
CTBMM5003DRD 3" drawer (Red)
CTBMM5003DRG 3" drawer (Orange)
CTBMM5003DNG 3" drawer (Neon Green)
9 CTBMM5004DBK 4" drawer (Black) 2
CTBMM5004DBL 4" drawer (Blue)
CTBMM5004DRD 4" drawer (Red)
CTBMM5004DRG 4" drawer (Orange)
CTBMM5004DNG 4" drawer (Neon Green)
10 CTBMM5006DBK 6" drawer (Black) 1
CTBMM5006DBL 6" drawer (Blue)
CTBMM5006DRD 6" drawer (Red)
CTBMM5006DRG 6" drawer (Orange)
CTBMM5006DNG 6" drawer (Neon Green)
11 CTBMM5009DBK 9" drawer (Black) 1
CTBMM5009DBL 9" drawer (Blue)
CTBMM5009DRD 9" drawer (Red)
CTBMM5009DRG 9" drawer (Orange)
CTBMM5009DNG 9" drawer (Neon Green)
12 RSMM100DH Drawer handle (Alum.) 5
RSMM100DHBK Drawer handle (Black) 5
13-14 RSMM500LK 6 Pack of EVA liners 1 set
15 RSLKN Lock with keys 1
16 RSRBS Roller bearing slides (pair) 7
RSRBSDET8PK Ball Bearing Slide Detents 1
(Package of 8)
17 RSMM700BPRF Right front bumper 1
18 RSMM700BPLF Left front bumper 1
19 RSMM700BPLR Left rear bumper 1
20 RSMM700BPRR Right rear bumper 1
21 RSMM100CLP Logo Plate 1
22 RS50022 Powerstrip 1
a RSMM700BK2 Hardware kit for push handle 1 set
(Including 4 each of Bolts 6mm-19mm,
Flat washers, Nylon nuts)
b RSMM500BF Bumper fastener 32
c RSMM700BK4 Hardware kit for the opposite 1 set
side of push handle
(Including 4 each of bolts 3-17mm, Flat
washers, Nylon nuts)
d RSMM700BK3 Hardware kit for caster 1 set
(Including 16 Hex bolt M8x16,
16 flat washers, 16 Spring washer)
ALSO AVAILABLE:
RSMM100DHP - End cap for drawer handle (2 pack)
RS50022PC - Power Cord