Costway TY327934 User manual

EN DE FR ES IT PL
Battery Powered Kids UTV Ride On
TY327934

Please read all instructions carefully and keep it for future reference.
Warnings:
Attention! Use it with protective equipment.
Attention! Not use it in the traffic.
Attention! The product is not suitable for the children under 3 years.
General Warnings:
The product must be installed and used under the supervision of an adult.
Read through each step carefully and follow the proper order.
Remove all packaging, separate and count all parts and hardware.
Please ensure that all parts are correctly installed, incorrect installation can lead to a danger.
We recommend that, where possible, all items are assembled near to the area in which they
will be placed in use, to avoid moving the product unnecessarily once assembled.
Ensure a secure surface during construction, und place the product always on a flat, steady
and stable surface.
Please use the product carefully, as the product requires great skill, avoid accidents by the
user or others, by fall or collision.
Please wear suitable protective equipment during use, e.g. protective helmet, gloves, knee
pads, elbow pads etc.
Owner’s Manual
with Assembly Instructions
Styles and colo(u)rs may vary.
Made in China.
The owner’s manual contains important safety information as well as assembly, use and
maintenance instructions.
The Ride-on Car must be assembled by an adult who has read and understands the
instructions in this manual.
Keep the package away from children and dispose of properly before use.
Keep this manual for future reference.
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Battery
Charger
12V10AH*1
12V1000mA
Suitable age:
Load Capacity:
Speed:
Size of car:
Power way:
Charge time:
37-96 months
Under 66lbs.
3-6 km/h
With roof 46.5” x 30” x 41”
Charging type
8-12 hours
About Your New Ride-On │ 1
SPECIFICATIONS:
On the purchase of your new Ride-On.
This ride-on will provide your child with many miles of riding of enjoyment. To
help assure you and your rider a safe ride we ask you to please read this manual
carefully, and keep it for future reference.
Follow the recommendations in this manual, they are designed to improve the
safety and operation of your ride-on car and it’s rider.
The following safety hazards may result in serious injury or death:
• Never leave child unattended. Direct adult supervision is required. Always keep
child in view when child is in vehicle.
• To reduce the risk of injury, adult supervision is required. Never use in roadways, near motor
vehicles, on or near steep inclines or steps, swimming pools or other bodies of water, always
wear shoes, and never allow more than 1 rider.
• Never use in unsafe conditions such as snow, rain, loose dirt, mud, sand, or gravel,
otherwise may result in an unexpected accident such as tipping over, and could
damage the electrical system or battery
• Not to be used in traffic.
• This toy should be used with caution since skill is required to avoid falls or
collisions causing injury to the user or third parties.
• This toy is unsuitable for children under 36 months due to its maximum speed;
Maximum user weight is 66LBS.
• This toy has no brake.
User Notice │ 2
WARNING!
SAFETY
●Non-rechargeable batteries are not to be recharged.
●Rechargeable batteries are to be removed from the toy before being charged.
●Rechargeable batteries are only to be charged under adult supervision.
●Different types of batteries or new and used batteries are not to be mixed.
●Batteries are to be inserted with the correct polarity.
●Exhausted batteries are to be removed from the toy.
●The supply terminals are not to be short-circuited.
BATTERY INFORMATION
• CHOKING HAZARD
- Small parts. Not suitable for children under 36 months.
The product
contains small parts, keep children away when assembling.
• ADULT ASSEMBLY REQUIRED.
• Always remove protective material and poly bags and dispose before
assembly.
• Protective equipment should be worn. Always wear shoes and sit in the seat when
operating
the vehicle.
• Only drive on level ground. Never use on the lawn.
• Never leave a child unattended.
• Keep your hands, hair, and clothes away from moving parts.
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HINT: Some parts shown are assembled on both sides of vehicle
Parts Diagram │ 3
Type without roof
Type with roof
Type R/C
Basic type
PART
NO.
REMARKS
PART NAME
Q’ty (pcs)
Vehicle body
Rear wheel
Front wheel
Ø12 washer
Lock nut
Split pin
Hubcap
Steering column
Steering wheel
M5x35 machine screw
Ø5 nut
Front bumper
Ø4x12 flat head screw
Bakset base
Bakset fence
Shift lever assembly
Protecting board
Seat
Seat back
M5x16 machine screw
Rear axle
Spanner
Charger
Ø4x12 round head screw
M5x25 machine screw
Taillight cover
Rear bed board
Rear rollbar linkage
Rear rollbar support
Front rollbar
Remote controller
Roof
Roof beam
Roof front support
Roof rear support
For R/C type only
Left and right
Left and right
Left and right
Left and right
Left and right
Left and right
Parts List │ 4
without roof with roof
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Attach the Front Bumpers & Tailight Cover │ 5
Assembly tools required (not included):
Screwdriver
Long nose pliers
1. Insert the tabs on the front bumper into the
holes on the front of the vehicle, push until
you hear it “click” into place.
2. Insert the left and right taillight covers
and “snap” into place.
2
3
1
Turn the vehicle body downside up.
1. Slide a Ø12 washer onto the steering column from the straight end.
2. Insert the straight end of the steering column through the hole on bottom of the
vehicle body, and out through hole on the dash.
3. Slide a Ø12 washer onto the steering column from the bent end.
HINT: The following steps only for the basic type.
Front Bottom View
Basic type - Attach the Steering Column │ 6
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Type /RC - Attach the Steering Column │ 7
Turn the vehicle body downside up.
1. Insert the straight end of the steering column through the hole on the steering gear
box, the hole on the vehicle body, and out through hole on the dash. Ensure the gear
part on the steering column matchs up with the steering gear box.
2. Slide a Ø12 washer onto the steering column from the bent end.
HINT: The following steps only for the type R/C.
Front Bottom View
Reset the Front axle │ 8
1
1
2
3
4
8-1
8-2
8-3
Ø6 lock nut
Ø6 washer
Ø12 washer
Steering column
M6X20 machine
screw
Front axle
linkage
Split pin
Front axle plate
Cut off the plastic tie on the front axle with scissors.
1,2. Adjust the front axle plate so that the axle is in the correct position as shown
(8-1);
3. Slide a Ø12 washer onto the steering column from the bent end.
4. Insert the split pin into the hole on the bent end of the steering column. Bend the
ends of split pin back using a long nose pliers (not included).
5. Remove the M6x20 machine screw, Ø6 washer and Ø6 lock nut from the front axle
linkage. Reinsert the M6x20 machine screw through the hole on the front axle
linkage, the Ø6 washer, the hole on the front axle plate, and fasten the Ø6 lock nut
to the opposite end of the screw.
Front Bottom View
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Attach the Rear Wheels │ 9
Rear Bottom View
2. Slide the rear wheel onto the rear axle .
3. Slide the Ø12 washer onto the rear axle.
4. Tighten a lock nut to the end of the rear axle with a spanner.
Repeat the 2-4 steps for the other rear wheel.
HINT: An extra spanner has been provided to hold the Lock Nut on the other side of the rear
axle while tightening the Lock Nut on the other side. DO NOT over tighten.
5. Insert a split pin into the hole on each end of the rear axle. Bend the ends of split pins
back using a long nose pliers (not included).
6. “Snap” a hubcap to each rear wheel.
Cut off the plastic ties on the gear boxes. Remove
all the parts from the rear axle.
1. Insert the rear axle through the hole in the vehicle body, when inserting it half way,
lift the another gear box so that the rear axle can go through it and protrude out.
Make sure that the rear axle is centered with left and right ends exposed the same
distance outside of the ride-on toy body.
Hole on the gear box
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Attach the Front Wheels │ 10
Front Bottom View
Remove all the parts from the front axle.
1. Slide a Ø12 washer onto the front axle.
2. Slide a front wheel onto the front alxe.
3. Slide a Ø12 washer onto the front axle.
4. Tighten a lock nut to the end of the front axle with a spanner. DO NOT over tighten .
5. Insert the split pin into the hole on the end of the front axle. Bend the ends of split
pin back using a long nose pliers (not included).
6. “Snap” the hubcap to the wheel.
Repeat the above procedure to assemble the other front wheel.
GAP
After assembling any wheel to the axles, please check the gap
between the screw thread and the collapsible (refer to below
picture), if the gap is too big, please add two or three washers
inside the wheel, but after tightening the nut outside the wheel,
please turn the wheel by your finger to check if the wheel can
run smoothly, this is very important, because if the wheel can
run smoothly, it is ok, but if the nut press the wheel and the
wheel can’t run smoothly, the motor will be broken easily! Then
you need to decrease one or two washers to make sure the
wheel can run smoothly!
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Attach the Steering Wheel │ 11
Remove the M5x35 machine screw and Ø5 nut from the steering wheel.
Turn the vehicle body upright.
5. Place the steering wheel over the steering column, protruding from the middle of
1. With a screwdriver remove the
screw on the battery cover located
in the center of the steering wheel.
2. Remove the battery cover from the
top of the battery compartment.
3. Insert 2x1.5 AA batteries in their
correct polarities.
4. Place the battery cover over the
battery compartment and fasten
with the screw you removed in step
one.
Attach the Steering Wheel
HINT: If the steering wheel of your vehicle equipped with the sound function, please
follow the steps 1-4 to add the batteries (Not Included), and refer to the battery
information on page 2.
the steering wheel base.
6. Align the holes on each side of steering
End of steering column
wheel with the holes at the end
of the steering column.
7. Fasten a nut on the opposite
end of the screw to secure the
steering wheel to the steering
column.
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5
Attach the Shift Level Assembly & Protecting Board │ 12
1. Lift up the shift lever assembly and remove the four Ø4x12 round head screws
with a screwdriver.
2. Push the Shift Lever Assembly forward and locate it over the 4 screws mounting
brackets as shown.
3. Secure it by tightening the four removed screws.
4. Fit the protecting board to the vehicle body.
5. Tighten securely with two Ø4x12 flat head screws with a screwdriver.
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Connect the Power Supply & Attach the Rear Bed Board │ 13
1. Plug the battery connector into the vehicle connector, push firmly.
2. Fit the tabs on the rear bed board into the slots located in the rear vehicle body, and
press down until it “clicks” into place.
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Attach the Seat & Attach the Basket │ 14
1. Fit the seat back to the seat.
2. Insert two Ø4x12 flat head screws from the bottom side of the seat, through the
seat and into the seat back, and tighten.
3. Fit the seat assembly to the vehicle body.
4. Insert four Ø4x12 flat head screws on the seat back and tighten.
5. Insert two M5x16 machine screws through the seat and into the vehicle body, and
tighten with a screwdriver.
6-7. Fit the basket fence to the basket base, insert four Ø4x12 flat head screws and tighten.
8-9. Fit the cargo basket to the bonnet. Insert four Ø4x12 flat head screws and tighten.
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Attach the Rear Rollbar │ 15
1. Unscrew the M5X25 machine screws and the Ø5 nuts on the left and right rear rollbar
support.
2. Fit the rear rollbar support to the each side of the rear rollbar linkage.
3,4. Tighen two M5x25 machine screws and two Ø5 nuts on each side.
5. Fit the rear rollbar assembly to the vehicle body.
6. Tighten two Ø4x12 flat head screws on each side with a screwdriver.
HINT: The following steps only for the type without roof.
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Attach the Front Rollbar │ 16
1. Connect the wire connector into the connector on the vehicle body as shown.
2. Insert and click the front rollbar into the two holes in front body.
3. Use two Ø4x12 flat head screws to tighten and secure the front rollbar.
Type without roof completed.
battery
HINT: The following steps only for the type without roof.
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L1
L1
L2
L2
Attach the Roof(1) │ 17
1. Using a screwdriver to remove the M5x25 machine screws and Ø5 nuts from the left and right
roof beams.
2. Fit the both roof beams to the roof.
3. Insert three Ø4x12 flat head screws and tighten on each beam.
4-5. Fit the rear roof support to the roof beam, secure with M5x35 machines *2 and Ø5 nut *2
you removed in step one. Repeat for the other side. (L2 to L2, R2 to R2)
6-7. Fit the front roof support to the beam, secure with M5x35 machines *2 and Ø5 nut *2 you
removed in step one. Repeat for the other side. (L1 to L1, R1 to R1)
“R” marked
“R” marked
“L” marked
“L” marked
HINT: The roof, roof beams, roof front supports and roof
rear supports are marked “L” and “R”, also they are
HINT: The following steps only for the type with roof.
designed to assemble together in only one way. Please
follow the guides: L to L (L1 to L1, L2 to L2), R to R (R1 to R1, R2 to R2)
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Attach the Roof(2) │ 18
1. Fit the roof assembly to the vehicle body.
2. Insert a Ø4x12 flat head screw through the roof front support and into the bonnet,
and tighten with a screwdriver. repeat for the other side.
HINT: The following steps only for the type with roof.
3. Insert two Ø4x12 flat head screws through
the rear roof support and into the vehicle
body. and tighten with a screwdriver. repeat
for the other side.
Type with roof completed.
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Use Your Ride-on │ 19
Use the vehicle on generally level ground ONLY! DO NOT Use the vehicle on Lawn space!
●Always stop vehicle when changing the speed (if equipped) or direction to
avoid damage the gears and motor.
IMPORTANT
1. Power button: Turns the vehicle on and off.
2. Low speed forward/reverse shifter: Changes the direction that vehicle moves from forward
to reverse.
●To move the vehicle forward, shift the lever to top position.
●To move the vehicle backward, shift the lever to down position.
3. Foot pedal: Applies power (speed) to the vehicle.
●To move the car, press the pedal down.
●To brake or slow down, release pressure from the pedal.
4. Sound buttons: Press for sound playing.
5. 3.5mm AUX input: Allow the audio from your portable music player or phone to be played
through the vehicle speakers. MP3 format ONLY.
B
A
Using the High Speed │ 20
●The High Speed Protective cover must be removed by an adult.
●Before remove the HIGH SPEED protective cover: Make sure your child knows
how to steer, how to start and stop the product and knows the rules for safe
driving.
IMPORTANT
Reverse
Low speed
forward
High speed forward
A. Remove the two screws on the top of the high speed protective cover with a
screwdriver.
B. Remove the high speed protective cover.
Then you can push the shifter into the “high speed” position.
C. Press down the foot pedal.
HINT: The product is designed to operate in low speed only in reverse.
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Battery Disposal
The battery will eventually lose the ability to hold a charge. Depending on the amount of use, and
varying conditions, the battery should operate for one to three years.
Important!
Recycle the dead battery responsibly. The battery contains lead acid (electrolyte) and
must be disposed of properly and legally. It is illegal in most areas to incinerate lead acid batteries
or dispose of them in landfills. Take it to a federal or state-approved lead acid battery recycler,
such as local automotive battery retailer.
Do not throw the battery away with your regular household waste!
Charging │ 21
• The POWER SWITCH must be turned in OFF position when charging.
• Before the first use, you should charge the battery for 4-6 hours. Do not recharge the battery
for more than 10 hours to avoid overheating the charger.
• When the vehicle begins to run slowly, recharge the battery.
• After each use or once a month minimum recharge time as 8 to 12 hours, less than 20 hours at
most.
• Use the only rechargeable battery and charger supplied with your vehicle. NEVER substitute the
battery or the charger with another brand. Using another battery or charger may cause a fire or
explosion.
• Do not use the battery or charger for any other product.
• If your ride-on with a Digital voltmeter(IF EQUIPPED), the magnitude of voltage will tell you how
much power is remaining in the battery when you must recharge the battery. Make sure the
vehicle is stop!
• ONLY an adult is allowed to charge and recharge the battery!
• This product with Charging Protection: when charging, all functions will be cut off.
WARNING!
2
1. Plug the charger port into the input socket (the socket below the seat).
2. Plug the charger plug into a wall outlet. The battery will begin charging.
1
12V product
24V product
less than 12.5v
less than 24v The battery needs to be charge.
Problem
Vehicle does not run
Vehicle does not run
very long
Vehicle runs sluggishly
Vehicle needs a push
to go forward
Difficult shifting from
forward to reverse or
vice-versa
Loud grinding or clicking
noises coming from
motor or gear box
Battery low on power
Thermal fuse has tripped
Battery connector or wires
are loose
Battery is dead
Motor is damaged
Battery is under charged
Battery is old
Vehicle is being used in harsh
conditions
Poor contact of wires or
connectors
“Dead Spot” on motor
Motor or gears are damaged
Battery low on power
Recharge battery.
Reset fuse, see <Fuse>
Check that the battery connectors are firmly plugged
into each other. If wires are loose around the motor
contact your distributor please.
Check that the battery connectors are firmly plugged
into each other. If wires are loose around the motor,
contact your distributor please.
A dead spot means the electric power is not being
delivered to the terminal connection and the vehicle
needs repair. Contact your distributor please.
Attempting to shift while the
vehicle is in motion
Completely stop the vehicle and shift, see <Use Your
Ride-On>
Check that the battery connectors are firmly plugged
into each other when recharging
Replace battery, contact your distributor please.
Battery is old Replace battery, contact your distributor please.
Replace battery, contact your distributor please.
Vehicle is overload Reduce weight on vehicle.
Avoid using vehicle in harsh conditions, see <Safety>.
Recharge battery, contact your distributor please.
Contact your distributor please.
Contact your distributor please.
Contact your distributor please.
Contact your distributor please.
Battery will not
recharge
Charger feels warm
when recharging
Battery connector or adapter
connector is loose
Charger not plugged in
Charger is not working
This is normal and not a
cause for concern
Check that the battery connectors are firmly plugged
into each other.
Check that the battery charger is plugged into a
working wall outlet.
Completely read through this manual and the troubleshooting guide table before calling. If you
still need help resolving the problem Contact your distributor please.
Troubleshooting Guide │ 22
Electrical system is damaged
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The battery features a thermal fuse with a rest fuse that will automatically trip and cut all power to
the vehicle if the motor, electric system or battery is overloaded. The fuse will reset and power will
be restored after the unit is turned OFF for 20 seconds and then turned ON again. If the thermal
fuse trips repeatedly during normal use, the vehicle may need repair.Contact your distributor
please.
To avoid losing power, follow these guidelines:
●Do not overload the vehicle.
●Do not tow anything behind the vehicle.
●Do not drive up steep slopes.
●Do not drive into fixed objects, which may cause the wheels to spin, causing the motor to
overheat.
●Do not drive in very hot weather, components may overheat.
●Do not allow water or other liquids to come in contact with the battery or other electric
components.
●
Do not tamper with the electric system. Doing so may create a short, causing the fuse to trip.
• It is parents' responsibility to check main parts of the toy before using, Must regularly examine
for potential hazard, such as the battery, charge, cable or cord, plug, screws are fastening
enclosure of other parts and that in the event of such damage, the toy must not be used until
that damage had been properly removed.
• Park the vehicle indoors or cover it with a tarp to protect it from wet weather.
• Recharge the battery after each use. Only an adult can handle the battery. Recharge the
battery at least once a month when the vehicle raider is not being used.
• Do not wash the vehicle with a hose. Do not wash the vehicle with soap and water. Do not
drive the vehicle in rainy or snowy weather. Water will damage the motor, electric system
and battery.
• Clean the vehicle with a soft, dry cloth. To restore shine to plastic parts, use a non-wax
furniture polish. Do not use car wax. Do not use abrasive cleaners.
• When not using, all the electrical source should be turn off. Turn off the power switch and
disconnect the battery connection.
Our products are suitable for
ASTM F963; GB6675; EN71 and EN62115 standard.
Fuse
Maintaining │ 23
WARNING : Never leave child unattended.
WARNING : Avoid serious injury from falling or sliding out. Always use seat belt.
WARNING : Parcels or accessory items, or both, placed on the unit may cause the
unit to become unstable.
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all of our customers for taking me to assemble
this product and giving us valuable feedbacks.
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EASY SHOPPING EXPERIENCE, GOOD PRODUCTS and EFFICIENT SERVICE!
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