CribMaster ProStock Use and care manual

Removal and Replacement of a
ProStock Carousel Drawer with a
Carousel or Locker Drawer
Revision 1, March 7, 2014

Removal and Replacement of ProStock Drawers
Removal and Replacement of a ProStock
Carousel Drawer with a Carousel or Locker
Drawer
Revision 1
Copyright Cribmaster®, 2014
CribMaster®
1955 West Oak Circle
Marietta, Georgia 30062
770-419-1399
888-419-1399
Technical Support Line:
1-855-274-2267 (1-855-CRIBCMS)
www.cribmaster.com
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Removal and Replacement of ProStock Drawers
Table of Revisions
Date Revisions Revision Number
March 13, 2014 Initial Release of Document 1
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Table of Contents Removal and Replacement of ProStock Drawers
Table of Contents
Table of Contents............................................................................................................ 4
1. Introduction ............................................................................................................... 5
1.1 Purpose .................................................................................................................... 5
1.2 Related Documents .................................................................................................. 5
1.3 Document Conventions............................................................................................. 5
2. Removal of Carousel Drawer.................................................................................... 6
3. Installation of Carousel Drawer................................................................................. 9
4. Installation of Locker Drawer .................................................................................. 11
Table of Figures
Figure 1, Drawer Plug Inside ProStock Cabinet ........................................................................................... 6
Figure 2, Carousel Removal from Drawer .................................................................................................... 7
Figure 3, Screw Locations on Drawer Guides .............................................................................................. 8
Figure 4, Removal of Carousel Drawer......................................................................................................... 8
Figure 5, Installation of Carousel Drawer...................................................................................................... 9
Figure 6, Carousel Spindle Guide............................................................................................................... 10
Figure 7, Drawer Attaching Screws, Carousel and Locker ......................................................................... 11
Figure 8, Locker Drawer Installation ........................................................................................................... 11
Figure 9, Location of Screws, ProStock Left Side Panel ............................................................................ 12
Figure 10, Diodes, ProStock Wiring Harness ............................................................................................. 12
Figure 11, Connectors Showing One (1) Diode Removed ......................................................................... 13
Figure 12, Connectors Connected without Diodes ..................................................................................... 13
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Removal and Replacement of ProStock Drawers Introduction
1. Introduction
1.1 Purpose
The purpose of the following document will outline the steps to remove a Carousel Drawer from a
ProStock Machine and install a replacement Carousel Drawer or a Locker Drawer in its place.
1.2 Related Documents
•Calibrating a Carousel in a ProStock
•Changing an Item in a ProStock Locker
•Setting Up the ProStock
1.3 Document Conventions
The following conventions for notes, cautions, and warnings will be used within this documentation:
Note: This will contain general notes related to particular steps or processes within the
documentation.
Caution: This will contain cautionary notes that need to be followed to avoid risk of injury to
personnel or damage to equipment.
WARNING: This will contain warnings that need to be followed to avoid risk of significant injury
or death to personnel if not followed.
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Removal of Carousel Drawer Removal and Replacement of ProStock Drawers
2. Removal of Carousel Drawer
Caution: Removal and installation of Carousel and Locker Drawers requires two people. Failure
to use two people for installation or removal can result in injury to personnel and/or
damage to the ProStock machine.
1. Turn off and disconnect power to the ProStock machine.
2. Unlock the drawers by unlocking the two barrel locks located at the top of the ProStock machine.
3. Slide out the drawer to be removed.
4. Reaching behind the left side of the drawer, unplug the drawer’s power/ data cable from the ProStock
machine (see Figure 1).
Figure 1, Drawer Plug Inside ProStock Cabinet
5. Remove the carousel from the drawer by unscrewing the locking hub nut in the center of the drawer
then lifting the carousel from the drawer (see Figure 2).
Carousel / Locker Drawer
Plug; Located Inside Cabinet
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Removal and Replacement of ProStock Drawers Removal of Carousel Drawer
Figure 2, Carousel Removal from Drawer
6. Using a Philips head screwdriver, remove the four screws (two on the left side and two on the right
side) attaching the drawer to the drawer guides (see Figure 3).
Locking Hub Nut
Locking Hub Nut –
Removed
Drawer Without
Carousel
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Removal of Carousel Drawer Removal and Replacement of ProStock Drawers
Figure 3, Screw Locations on Drawer Guides
7. With one person on each side, carefully lift the front part of the drawer up at an angle removing tabs
on the sides of the drawer from the slots on the drawer guides (see Figure 4).
Figure 4, Removal of Carousel Drawer
Drawer Tabs 4PL; (2 Right Side
Shown) (2 Left Side Not Shown)
Drawer Attachment Screw Locations (Both Carousel
and Locker; (4 PL); 2 Left Side (Shown); 2 Right Side
(Not Shown)
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Removal and Replacement of ProStock Drawers Installation of Carousel Drawer
3. Installation of Carousel Drawer
Caution: Removal and installation of Carousel and Locker Drawers requires two people. Failure
to use two people for installation or removal can result in injury to personnel and/or
damage to the ProStock machine.
1. Ensure that power is off and disconnected from ProStock machine.
2. Extend the drawer guide rails out fully from the ProStock machine (see Figure 5).
3. With one person on each side of the drawer, line up the rear tabs on the drawer with the rear slots on
the drawer guides. As the rear tabs are slid into place, lower the front of the drawer ensuring that the
front drawer tabs are inserted into the front drawer guide slots (see Figure 5).
Figure 5, Installation of Carousel Drawer
4. Using a Philips head screwdriver, attach the carousel drawer with four (4) 8 x ¼” pan head screws
(two on the left side and two on the right side) to the drawer guides (see Figure 3).
5. Place carousel into drawer ensuring that the bin with the black tab on the top of the carousel is lined
up with the Carousel Spindle Guide (see Figure 6).
Drawer Tabs 4PL (2 Right Side
Shown) (2 Left Side Not Shown)
Note: Drawer guides fully extended
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Installation of Carousel Drawer Removal and Replacement of ProStock Drawers
Figure 6, Carousel Spindle Guide
6. Attach carousel to drawer using the locking hub nut (see Figure 2).
Note: Do not over tighten locking hub nut. Hand tighten only.
7. Plug in the drawer’s power/data cable to the appropriate plug located inside the cabinet of the
ProStock machine on the left side (see Figure 1).
8. Slide drawer back into ProStock machine and reconnect power.
Carousel Spindle Guide
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Removal and Replacement of ProStock Drawers Installation of Locker Drawer
4. Installation of Locker Drawer
Caution: When installing a locker drawer ensure that the four screws used have been slightly cut
down as shown in Figure 7. Failure to do so can risk injury when reaching inside of an
installed locker.
Figure 7, Drawer Attaching Screws, Carousel and Locker
1. Turn off and disconnect power to the ProStock Machine.
2. Remove Carousel Drawer (or Locker Drawer) from the ProStock machine following the steps in
Section 2 Removal of Carousel Drawer on page 6.
3. With one person on each side of the drawer, line up the rear tabs on the drawer with the rear slots on
the drawer guides. As the rear tabs are slid into place, lower the front of the drawer ensuring that the
front drawer tabs are inserted into the front drawer guide slots (see Figure 8).
Figure 8, Locker Drawer Installation
Drawer Tabs 4PL (2 Right Side
Shown) (2 Left Side Not Shown)
Carousel Drawer Screw
Locker Drawer (Cut) Screw
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Installation of Locker Drawer Removal and Replacement of ProStock Drawers
4. Using a Philips head screwdriver, attach the carousel drawer with four (4) 8 x ¼” modified (see
Caution note below) pan head screws (two on the left side and two on the right side) to the drawer
guides (see Figure 3).
Caution: When installing a locker drawer ensure that the four screws being used have been
slightly cut down as shown in Figure 7. Failure to do so can risk injury when reaching
for items inside of an installed locker.
5. Plug in the drawer’s power/data cable to the appropriate plug located inside the cabinet of the
ProStock machine on the left side (see Figure 1).
6. Using a Philips head screwdriver, remove the six (6) screws holding the left side panel of the
ProStock Machine and remove the panel (see Figure 9).
Figure 9, Location of Screws, ProStock Left Side Panel
7. Once panel is removed, locate diodes on wiring harness (see Figure 10).
Figure 10, Diodes, ProStock Wiring Harness
Diodes 2PL
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Removal and Replacement of ProStock Drawers Installation of Locker Drawer
8. Unplug diodes from wiring harness and then plug the connectors that were previously connected to
the each end of the diodes together (see Figures 11 and 12).
Figure 11, Connectors Showing One (1) Diode Removed
Figure 12, Connectors Connected without Diodes
9. Replace ProStock side cover.
Connectors Connected
With Diodes Removed
Connectors with
Diode Removed
Diode
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