Maytag Dixie-Narco Beverage Max DN55 Series User manual

803,904,040.11
11685 Main Street
Williston, SC 29853
www.dixienarco.com
ENTRAY FIELD KIT
M070.0
5/2/05
Subject: Field installation of the Entray Field Kit
Models Affected: Dixie-Narco Beverage Max DN55## Venders serialized 0001-
8072DZ and higher and all Beverage Max DN35## Venders.
Reason: To provide a kit that adds vending flexibility and creates new placement
opportunities for existing machines.

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INTRODUCTION
WARNING: Disconnect power from electrical source before
performing this procedure.
Please read and familiarize yourself with these instructions in their entirety before proceeding. The
procedure below shows the step by step instructions to convert a Dixie-Narco Beverage Max Vender
(DN55## and DN35## Series) to an Entray Vender. These instructions do not apply to any models other
than the DN5500 Series (e.g. DN2145, DN2054). The Beverage Max series is an all drink (can and bottle)
machine, while the Entray is a combination snack and drink machine. The Entray shelves may replace
drink shelves in only shelf locations A, B, and C; and must start with shelf location A and progress to B and
C (top to bottom) if less than 3 Entray shelves are to be used.
TOOLS NEEDED
•1/4” Socket Wrench
•Philips Screw Driver
•Scissors
•EPROM Puller
•Static Discharge Strap
ORDER
Note: Kits do not include helix. Please order helix as needed.
Part Description Part # Part Description Part #
28 Count Right Hand 801,701,35x.x1 10 Count Right Hand 801,701,39x.x1
28 Count Left Hand 801,701,36x.x1 10 Count Left Hand 801,701,41x.x1
20 Count Right Hand 801,701,48x.x1 9Count Right Hand 801,701,42x.x1
20 Count Left Hand 801,701,49x.x1 9Count Left Hand 801,701,43x.x1
17 Count Right Hand 801,701,26x.x1 8Count Right Hand 801,701,44x.x1
17 Count Left Hand 801,701,27x.x1 8Count Left Hand 801,701,45x.x1
13 Count Right Hand 801,701,37x.x1 7Count Right Hand 801,701,31x.x1
13 Count Left Hand 801,701,38x.x1 7Count Left Hand 801,701,32x.x1
11 Count Right Hand 801,701,28x.x1 6Count Right Hand 801,701,46x.x1
11 Count Left Hand 801,701,29x.x1 6Count Left Hand 801,701,47x.x1
PART DESCRIPTION DN55## KIT DN35## KIT
Tray Assembly 5 Column 5 –11 645,010,00x.x4 NA
Tray Assembly 5 Column 5 –11 No Vend Sensor Kit 645,010,20x.x4 NA
Tray Assembly 3Column 3 -11 NA 645,010,10x.x4
Tray Assembly 3Column 3 –11 No Vend Sensor Kit NA 645,010,30x.x4

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PARTS DIAGRAM FOR KITwith VEND SENSOR
(Helix shown are not included in kit)
Note: Make sure technician is properly grounded, with a Stat
ic Discharge Strap (shown
below), when handling any electronic or electrical components.
Static
Discharge Arm
Strap
Connect Strap to
Lower Hinge Bracket
Frame Assembly
645,070,00x.x3 wide
645,070,70x.x3 narrow
Segmented Door Assem
b
ly
645,073,90x.x3 wide
645,074,00x.x3 narrow
Tray Assembly
(see pg. 2 for
part numbers)
Figure 1

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REMOVAL OF EXISTING DRINK TRAY FROM DN55## VENDER.
1.) Start with a DN55##/DM35## UL listed Vending Machine that is currently operating normally as
factory produced.
2.) Unplug the vender from the electrical outlet.
Wire Harness Clips (2)
Only included with a
new vend sensor.
18909040
Jumper
Harness
804,923,21x.x1
EPROM
804,923,93x.x1
Segme
nted Door
Assembly Screws (4)
900,303,09x.x1
Cabinet Quick Connect Harness
(804,923,15x.x1) for new Vend
Sensor and 8-32 x ½ self drilling
screws with washer (6). Only
included in the Tray kits ordered
with a new vend sensor.
Hardware Kit 801,516,89x.x1
Figure 2
Figure 4
Figure 3

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3.) Remove all of the insulating putty from the tray wire harness holes in the cabinet wall.
4.) Remove the screws from the Control Board Cover and retain.
Remove
Product Area Putty
(retain putty for later use).
Remove
Service Area Putty
(Retain putty for later use).
Remove
the
screws
securing the
Control Board Cover.
Figure 7
Figure 6
Figure 5

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5.) Remove the Control Board Cover.
6.) Untwist the Tray Harness Wire Ties associated with the Tray harness(s) (i.e. A, B, or C) being
removed.
Control Board Cover
Untwist all wire ties on Tray Harness
between the tray and the control board.
Figure 9
Figure 8
Figure 10

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7.) Unplug the Tray Wire Harness(s)from the Control Board (see Figures 27 & 28).
8.) Duringthe removal of the Tray Wire Harness through the Cabinet Wall hole, use care with the
connector end of the harness. Push the connector through the hole while gently pulling the harness
from the product side as shown in Figure 12.
Cabinet Wall
Push connector through
hole from right to left.
Gently pull harness
through
from the product area.
Figure 11
Figure 12

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9.) Remove the right and left hex head Tray mounting screws with ¼” Socket Driver (or Philips Screw
Driver if applicable) and retain for use in installing Entray Frame.
Figure 13
Figure 14

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10.) Remove the Tray with Harness. Note: Be sure to clear tray above rear supports when removing.
Note: If the Tray is difficult to remove, the tray mounting screwson the lower trays can be
loosened to ease removal.
CAUTION! TRAY WEIGHS APPROXIMATELY 30 LBS.
INSTALLATION OF AN ENTRAY TRAY:
11.) Place the Entray Frame Assembly (645,070,00x.x3) into the vender so that it rests on all four tray
supports. USE CARE NOT TO PINCH, PULL OR CHAFE THE FRAME WIRE HARNESS/CONNECTOR
(See Figures16 Thru 19).
Tray Frame
Frame Harness
Figure 15
Figure 16

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12.) Secure Frame with the two screws removed from the drink tray using the same tool (see Figures 18
and 19).
Figure 17
Figure 18
Tray Supports
Figure 19