Maytag Dixie-Narco Beverage Max DN55 Series User manual

803,904,040.11
11685 Main Street
Williston, SC 29853
www.dixienarco.com
ENTRAY FIELD KIT
M070.0
5/2/05
Subject: Field installation of the Entray Field Kit
Models Affected: Dixie-Narco Beverage Max DN55## Venders serialized 0001-
8072DZ and higher and all Beverage Max DN35## Venders.
Reason: To provide a kit that adds vending flexibility and creates new placement
opportunities for existing machines.

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INTRODUCTION
WARNING: Disconnect power from electrical source before
performing this procedure.
Please read and familiarize yourself with these instructions in their entirety before proceeding. The
procedure below shows the step by step instructions to convert a Dixie-Narco Beverage Max Vender
(DN55## and DN35## Series) to an Entray Vender. These instructions do not apply to any models other
than the DN5500 Series (e.g. DN2145, DN2054). The Beverage Max series is an all drink (can and bottle)
machine, while the Entray is a combination snack and drink machine. The Entray shelves may replace
drink shelves in only shelf locations A, B, and C; and must start with shelf location A and progress to B and
C (top to bottom) if less than 3 Entray shelves are to be used.
TOOLS NEEDED
•1/4” Socket Wrench
•Philips Screw Driver
•Scissors
•EPROM Puller
•Static Discharge Strap
ORDER
Note: Kits do not include helix. Please order helix as needed.
Part Description Part # Part Description Part #
28 Count Right Hand 801,701,35x.x1 10 Count Right Hand 801,701,39x.x1
28 Count Left Hand 801,701,36x.x1 10 Count Left Hand 801,701,41x.x1
20 Count Right Hand 801,701,48x.x1 9Count Right Hand 801,701,42x.x1
20 Count Left Hand 801,701,49x.x1 9Count Left Hand 801,701,43x.x1
17 Count Right Hand 801,701,26x.x1 8Count Right Hand 801,701,44x.x1
17 Count Left Hand 801,701,27x.x1 8Count Left Hand 801,701,45x.x1
13 Count Right Hand 801,701,37x.x1 7Count Right Hand 801,701,31x.x1
13 Count Left Hand 801,701,38x.x1 7Count Left Hand 801,701,32x.x1
11 Count Right Hand 801,701,28x.x1 6Count Right Hand 801,701,46x.x1
11 Count Left Hand 801,701,29x.x1 6Count Left Hand 801,701,47x.x1
PART DESCRIPTION DN55## KIT DN35## KIT
Tray Assembly 5 Column 5 –11 645,010,00x.x4 NA
Tray Assembly 5 Column 5 –11 No Vend Sensor Kit 645,010,20x.x4 NA
Tray Assembly 3Column 3 -11 NA 645,010,10x.x4
Tray Assembly 3Column 3 –11 No Vend Sensor Kit NA 645,010,30x.x4

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PARTS DIAGRAM FOR KITwith VEND SENSOR
(Helix shown are not included in kit)
Note: Make sure technician is properly grounded, with a Stat
ic Discharge Strap (shown
below), when handling any electronic or electrical components.
Static
Discharge Arm
Strap
Connect Strap to
Lower Hinge Bracket
Frame Assembly
645,070,00x.x3 wide
645,070,70x.x3 narrow
Segmented Door Assem
b
ly
645,073,90x.x3 wide
645,074,00x.x3 narrow
Tray Assembly
(see pg. 2 for
part numbers)
Figure 1

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REMOVAL OF EXISTING DRINK TRAY FROM DN55## VENDER.
1.) Start with a DN55##/DM35## UL listed Vending Machine that is currently operating normally as
factory produced.
2.) Unplug the vender from the electrical outlet.
Wire Harness Clips (2)
Only included with a
new vend sensor.
18909040
Jumper
Harness
804,923,21x.x1
EPROM
804,923,93x.x1
Segme
nted Door
Assembly Screws (4)
900,303,09x.x1
Cabinet Quick Connect Harness
(804,923,15x.x1) for new Vend
Sensor and 8-32 x ½ self drilling
screws with washer (6). Only
included in the Tray kits ordered
with a new vend sensor.
Hardware Kit 801,516,89x.x1
Figure 2
Figure 4
Figure 3

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3.) Remove all of the insulating putty from the tray wire harness holes in the cabinet wall.
4.) Remove the screws from the Control Board Cover and retain.
Remove
Product Area Putty
(retain putty for later use).
Remove
Service Area Putty
(Retain putty for later use).
Remove
the
screws
securing the
Control Board Cover.
Figure 7
Figure 6
Figure 5

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5.) Remove the Control Board Cover.
6.) Untwist the Tray Harness Wire Ties associated with the Tray harness(s) (i.e. A, B, or C) being
removed.
Control Board Cover
Untwist all wire ties on Tray Harness
between the tray and the control board.
Figure 9
Figure 8
Figure 10

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7.) Unplug the Tray Wire Harness(s)from the Control Board (see Figures 27 & 28).
8.) Duringthe removal of the Tray Wire Harness through the Cabinet Wall hole, use care with the
connector end of the harness. Push the connector through the hole while gently pulling the harness
from the product side as shown in Figure 12.
Cabinet Wall
Push connector through
hole from right to left.
Gently pull harness
through
from the product area.
Figure 11
Figure 12

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9.) Remove the right and left hex head Tray mounting screws with ¼” Socket Driver (or Philips Screw
Driver if applicable) and retain for use in installing Entray Frame.
Figure 13
Figure 14

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10.) Remove the Tray with Harness. Note: Be sure to clear tray above rear supports when removing.
Note: If the Tray is difficult to remove, the tray mounting screwson the lower trays can be
loosened to ease removal.
CAUTION! TRAY WEIGHS APPROXIMATELY 30 LBS.
INSTALLATION OF AN ENTRAY TRAY:
11.) Place the Entray Frame Assembly (645,070,00x.x3) into the vender so that it rests on all four tray
supports. USE CARE NOT TO PINCH, PULL OR CHAFE THE FRAME WIRE HARNESS/CONNECTOR
(See Figures16 Thru 19).
Tray Frame
Frame Harness
Figure 15
Figure 16

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12.) Secure Frame with the two screws removed from the drink tray using the same tool (see Figures 18
and 19).
Figure 17
Figure 18
Tray Supports
Figure 19

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13.) Route the Snack Frame Harness through the same Cabinet hole that the corresponding Drink Tray
Harness was removed. USE CAUTION WHEN ROUTING THE HARNESS, ESPECIALLY NEAR THE
CONNECTOR (See Figures 20 thru 22).
FRAME HARNESS
USE CARE NOT TO CUT OR CHAFE
HARNESS CONNECTOR WHEN
ROUTING THROUGH CABINET WALL!
Arrow shows direction of harness
installation through Cabinet Wall.
Figure 20
Figure 21

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14.) Plug the Mini-Fit Connector on the Frame Harness into the matching Jumper Harness
(804,923,21x.x1) provided in the kit (used only on Wide Vender Tray Kits, for Narrow Vender Tray Kits
skip steps 14 and 16). Match the letters on the Adapter Harness with the tray level letters (i.e. A, B or C)
as shown in Figures 23 & 24.
Jumper Harness
Minimize the remaining slack
on the Snack Frame Harness
in the product area.
Figure 22
Figure 23

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15.) Plug the Frame Harness into the Control Board in the same plug where the corresponding Drink Tray
was removed in step 7. (E.g. Tray A to Tray A, etc) (Reference Figures 25 thru 28).
FRAME
HARNESS/CONNECTOR
Figure 24
Figure 25
Plug Mini
-
Fit Connector on Frame
Harness to appropriate connector
(A, B, C) on Jumper Harness.

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16.) Plug the Jumper Harness into the Tray F Connector on the Control Board (as shown in Figures 26 &
28).
17.) Control Board diagrams.
Control Board Assembly
EPROM
Tray Plug area on Control Board
Entray
Vend Sensor Connector
(Top most vend sense connector)
Vend Sensor Jumper Harness
Figure 26
Figure 27

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18.) Dress the Frame Harness with the existing wire ties from the Drink Trays.
Figure 28
Tray D Connector
Tray C Connector
Tray B Connector
Tray A Connector
Tray F Connector
Tray E Connector
Figure 29

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19.) Insert the helix,to be used in each column,to the motor at the back of the column by inserting the
adapter helix to motor (801,810,21x.x1) in to the motor socket so the vertical leg on the back of the helix
is as close to the 12 o’clock position as possible. The end of the bar (single) helix locates approximately
at the 5-6 o’clock position and the bag (double) helix locates approximately at the 7-8 o’clock position for
a left helix and 4-5 o’clock for a right helix to ensure proper vending. See figures 30 and 31.
Helix end at 5
-
6o’clock.
Spacer bar located
on left side.
Figure 31
Figure 30
Bar Tray Assembly Bag Tray Assembly
Right Helix end
at 4-5 o’clock.
Left Helix end at
7-8 o’clock.
Vertical leg at
approximately
12 o’clock.

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20.) Place the Entray Tray into the Frame as shown ensuring that the Tray slides back into the Frame,
mates with the electrical plug,and the retaining clips are engaged fully with Frame (See Figures 32&33).
NOTE: REPEAT STEPS 3 -19 (SKIPPING 4 & 5) FOR TRAYS B & C IF NECESSARY.
IF NOT GO TO STEP 20.
IMPORTANT: IN DN55## VENDERS THE “A” TRAY LOCATION HAS TO BE A 5
COLUMN ENTRAY SHELF.
Frame Electrical Plug
Tray Electrical Plug
Frame and Tray Plugs
mate to provide electrical
power to the Tray Motors
Figure 32
Retaining Clip
Start Tray Wheels on angled flange of
Frame. Push Tray back until it drops
into guide channel in Frame, then
push Tray back until Retaining Clips
engage with Frame.
Figure 33

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21.) Remove and discard the existing EPROM from Control Board and replace it with the new Entray
EPROM (804,923,03x.x1 provided in the kit). Ensure the proper ElectroStatic Discharge equipment is
used. An EPROM “puller” may be required to remove the EPROM.
,
22.) Control Board diagrams showing EPROM replacement.
Remove EPROM
Use
EPROM
“puller” if necessary.
Pull away from Control Board to
remove.
Grip
EPROM
on both sides and pull up
evenly using care not to damage
adjacent components on control board.
Figure 34
Figure 35

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Make sure the dimple on the
EPROM aligns with the mating plug
on the Control Board.
EPROM dimple
Control Board dimple
Figure 36
Figure 37

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INSTALLATION OF SEGMENTED DOOR ASSEMBLY
23.) Remove the existing Recovery Unit from the vender.
24.) Cut the existing gasket as shown using scissors. Cut the gasket on the right side (when facing the
front) using the fixed edge on the Recovery Unit as a guide.
Existing Recovery Unit
Use fixed
edge as a
guide while cutting.
Existing spring
Figure 38
Figure 39