CT CT60 Operator's manual

605
Itisimportantthatthismanualisreadandfullyunderstood
beforetheCT60LifelineSystemismountedorserviced.
Alteration,misuseofthissystem,orfailuretofollowthese
instructions,mayresultinafallorfallprotectionfailure
leadingtoseriesinjuryordeath.
AccordingtoEN795:2012TypeCandCEN/TS16415:2013
Userinstructionmanual
CT60
HorizontalLifelineSystem
CertifiedbyDEKRATestingandCertificationGmbH

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P3
P4
P5
P6
P7
P11
P14
P14
P17
P18
CT60LifelineSystem
1.GeneralInstruction
2.SystemInformationandUsagelimitations
3.ProductPerformanceandLimitations
4.Pre-installationInstructions
5.SystemInstallation
6.SystemComponents
7.MaintenanceandStorage
8.InspectionandCheckList
Danger!
Warning!
Note
Information
Explanationoficons
TableofContents
10.TheInstallationDocumentation
9.CustomizedComponent

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Safety
zone Fall arrest
zone
Restraint
zone
Itisimportantthatthismanualisreadandfullyunderstoodbefore
theCT60LifelineSystemismountedorserviced.Alteration,misuse
ofthissystem,orfailuretofollowtheseinstructions,mayresultinafall
orfallprotectionfailureleadingtoseriesinjuryordeath.
CT60LifelineSystem
1.GeneralInstruction
1.11TheCT60systemisahorizontallifelinefallprotectionsystemthatusesasfallarrest,
1.11workrestraintsystemandgivetheworkersthefullfreedomofmovement.
1.21ThemainpurposeoftheCT60Systemistoeliminateorreducetheriskoffalling,injury,
1.21ordeaththatmayoccurwhentheuserisworkingatheight.
1.31TheCT60Systemuses#316stainlesssteelcables,availablein8mm(7x7)and8mm(1x19).
1.31TheCT60Systemcanbeusedforstraightandmaximumanglesof90°operation.
1.31Themaximumtiltangleis15°.Thelongestdistancebetweenthetwobracketsis15m.
1.31Thesystemcanbeinstalledonceilings,roofsandwalls.
2.1Foroverheadinstallationcanholdupto4usersbothwith8mm(7x7)and
2.18mm(1x19)stainlesssteelcable.
1.41TheCT60Systemcanholdupto:
1.51The1.4contentdoesnotincludeworkersinthesafetyzone
1.51(Ex:safetyzone,restraintzoneandrestingzone).
1.1Forroofinstallation,8mm(7x7)stainlesssteelcablecanholdupto4users,
1.18mm(1x19)stainlesssteelcablecanholdupto6users.

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1
8
CT60LifelineSystem
2
3
4
5
6
7
1.1EndAnchor
2.1EnergyAbsorber
3.1CableTensioner
4.1#316StainlessSteelCable
5.1SwageCableEnd
6.1IntermediateBracket
7.1Trolley
8.1CurveIntermediateBracket
1.61TheCT60Systemincludesstainlesssteelcables,endanchors,intermediatebrackets,curveintermediate
1.61brackets,energyabsorbers,cabletensionerandtrolley.
1.1Theendanchorisusedasafixingpointforthetwoendsofthecable.
3.1Thecabletensionercanadjustthetensionofthecableandprovidetheindicationofthetension.
4.1TheCT60Systemallowsthetrolleytopassthroughtheintermediatebracketsandcurve
4.1intermediatebrackets,alsocanbeconnectedanddisconnectedatanyposition.
2.1Energyabsorberactsasanenergydispersertoabsorbsomeofthefallenergyand
2.1toserveasafallindicator.
1.71InstallationandenvironmentalevaluationoftheCT60Systemmustbecarriedoutbyaqualified
1.71companyorpersonneltrainedbythemanufactureraccrodingtothestandardproceduresprovided
1.71intheinstructionmanual.
1.81TheCT60SystemstandardsareinaccordancewithEN795:2012TypeCandCEN/TS16415:2013
1.91TheCT60SystemiscertifiedbyDEKRATestingandCertificationGmbH.
2.SystemInformationandUsagelimitations
ForthefirstinstallationbeforeusingtheCT60System,youandyourinstallermustbe
trainedbythemanufacturerorbyqualifiedpersonnelapprovedbythemanufacturer.
2.11TheCT60Systemshallbeusedbytrainedandauthorizedpersonnelwhoareingoodhealth.

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Brain
Circulation
Heart
Circulation
Leg
Circulation
CT60LifelineSystem
2.91Mustprovideallusersthisinstructionmanualandmustinform
2.91userstokeeptheinstructionmanualforreferenceanddonot
2.91discardtheinstructionmanual.
2.21ThebuyeroruserisresponsibleforthesafetyandcompatibilityoftheCT60System.
2.31UseoftheCT60Systeminworkplacewithphysicalorenvironmentalhazardmayrequireadditional
2.31precautionstoreducethepossibilityofinjurytotheuserordamagetothesystem.Hazardsmay
2.31include,butarenotlimitedtoheat,chemicals,corrosiveenvironments,highvoltagepowerlines,
2.31gases,movingmachinery,andsharpedges.
2.41TamperingwiththeCT60Systemcomponentsisprohibited.Allmodificationsoralterationsshallbeprior
2.41authorizedbythemanufacture.
2.51Usersmustcarryoutapre-useinspectionoftheCT60Systemtoensurethatitoperatescorrectlybeforeuse.
2.61Usersmustbeingoodhealthandnotaffectedbyalcohol,drugandmedicine.
2.71Usersmustbefamiliarizedwiththerelevantaccidentpreventionregulations.
2.81Theremustbearescueplaninplaceandanabilitytoimplementtheplanintheeventofafall.
Followingafall,aworkermayremainsuspendedinupright
conditioninaharnessfornolongerthanfiveminutesor
she/hemayresultinfatalcondition.
2.10IfotherPersonalProtectiveEquipment(PPE)isusedasaprotection
2.10againstfall,restrictionorrescue,therelevantinstructionmanualis
2.10required.
2.11TheCT60Systemcannotbeusedforpurposesotherthanfall
2.11protection,(ex:liftingequipment,transportationorleisureactivity)
2.11toavoidpossibleseriousinjuryordeath.
3.ProductPerformanceandLimitations
Usersmustfollowtheperformancespecificationsspecifiedinthe
CT60HorizontalLifelineSysteminstructionmanual.
Failuretodosowillhavetheriskoffallingfromheightwhichmay
resultinseriousinjuryordeath.
3.11Thebreakingstrengthof8mm(7x7)stainlesssteelcableis39.0kNandthe8mm(1x19)stainlesssteel
3.11cableis52.8kN
3.21Themaximumforceattheendanchorswas31.96KN,accordingtothedynamicdroppingtest.
3.31Itisimportanttoreducethedeflectionasmuchaspossible,andfocusontheclearancedistanceofSD.
3.31(seeillustration4.9)
3.41WhenusersusetheCT60System,thetotalweightofthehooks,trolleyandfallarresteronthecable
3.41shallnotexceed10kg.
2.12Resellerisresponsibleforprovidingtheinformationaboutmounting,
2.12operating,andinspectinginthelocallanguage.