Cumberland Competitor Series User manual

PNEG-1559
Competitor Series Fans
Installation and Operation Manual
PNEG-1559
Version: 8.0
Date: 04-04-22

2PNEG-1559 Competitor Series Fans
Congratulations
You have just purchased one of the best ventilation fans in the industry, designed to give years of
high velocity airflow while saving hundreds of dollars in electrical usage. Please take some time to
read through this manual and familiarize yourself with the proper installation methods and operation of
the fan.
FEATURES
• 30044 CFM and 20.2 CFM/W at 0.05" on 54" high performance.
• Limited lifetime warranty on the housing and cone.
• Corrosion resistant.
• Easy assembly and maintenance.
• On-site service and support.
Unpacking
Before beginning installation, check the condition of the fan. Remove the overwrap and packing materials
and examine all parts and components for shipping damage. Any damage incurred must be reported
immediately to the freight carrier.
Models :Competitor Series Fans
Size : 12", 14", 18", 24", 36" and 54"
All information, illustrations, photos and specifications in this manual are based on the latest
information available at the time of publication. The right is reserved to make changes at any
time without notice.

Table of Contents
PNEG-1559 Competitor Series Fans 3
Contents
Chapter 1 Safety .....................................................................................................................................................4
Safety Guidelines ...................................................................................................................................4
Cautionary Symbols Definitions .............................................................................................................5
Safety Cautions ......................................................................................................................................6
General Safety Information ....................................................................................................................8
General Safety Statements ....................................................................................................................9
Safety Sign-Off Sheet ..........................................................................................................................10
Chapter 2 Safety Decals ......................................................................................................................................11
Chapter 3 Assembly ............................................................................................................................................14
Framing ................................................................................................................................................14
Fan Dimensions ...................................................................................................................................15
Cone and Grill Guard Assembly (54" Fan Model) ................................................................................16
Chapter 4 Electrical Wiring .................................................................................................................................17
Electrical Hook-Up ...............................................................................................................................17
54" 3 Phase 50 Hz CE Electrical Hook-Up ...........................................................................................18
Chapter 5 Start-Up and Maintenance .................................................................................................................19
Start-Up Operation ...............................................................................................................................19
Chapter 6 Troubleshooting Guide ......................................................................................................................20
Chapter 7 Parts List .............................................................................................................................................21
12" Competitor Series Fiberglass Fan Parts ........................................................................................22
14" Competitor Series Fiberglass Fan Parts ........................................................................................23
18" Competitor Series Fiberglass Fan Parts ........................................................................................24
24" Competitor Series Fiberglass Fan Parts ........................................................................................25
36" Competitor Series Fiberglass Fan Parts ........................................................................................26
54" Competitor Series Fiberglass Fan (CS54C1-P and CS54C1-P-BLK) ............................................27
54" Competitor Series Fiberglass Fan (CS54C1-E) .............................................................................29
Chapter 8 Warranty ..............................................................................................................................................31

4PNEG-1559 Competitor Series Fans
1. Safety
Safety Guidelines
Safety guidelines are general-to-specific safety rules that must be followed at all times. This manual is
written to help you understand safe operating procedures and problems that can be encountered by the
operator and other personnel when using this equipment. Read and save these instructions.
As owner or operator, you are responsible for understanding the requirements, hazards, and precautions
that exist and to inform others as required. Unqualified persons must stay out of the work area at all times.
Alterations must not be made to the equipment. Alterations can produce dangerous situations resulting in
SERIOUS INJURY or DEATH.
This equipment must be installed in accordance with the current installation codes and applicable
regulations, which must be carefully followed in all cases. Authorities having jurisdiction must be consulted
before installations are made.
When necessary, you must consider the installation location relative to electrical, fuel and water utilities.
Personnel operating or working around equipment must read this manual. This manual must be delivered
with equipment to its owner. Failure to read this manual and its safety instructions is a misuse of the
equipment.
ST-0001-4

1. Safety
PNEG-1559 Competitor Series Fans 5
Cautionary Symbols Definitions
Cautionary symbols appear in this manual and on product decals. The symbols alert the user of potential
safety hazards, prohibited activities and mandatory actions. To help you recognize this information, we
use the symbols that are defined below.
DANGER
WARNING
CAUTION
NOTICE
This symbol indicates an imminently hazardous situation
which, if not avoided, will result in serious injury or death.
This symbol indicates a potentially hazardous situation
which, if not avoided, can result in serious injury or death.
This symbol indicates a potentially hazardous situation which,
if not avoided, can result in minor or moderate injury.
This symbol is used to address practices not related to
personal injury.
This symbol indicates a general hazard.
This symbol indicates a prohibited activity.
This symbol indicates a mandatory action.
ST-0005-2

1. Safety
6PNEG-1559 Competitor Series Fans
Safety Cautions
Use Personal Protective Equipment
Eye
Protection
Hearing
Protection
Hand
Protection
Head
Protection
Respiratory
Protection
Foot
Protection
Fall
Protection
• Use appropriate personal protective equipment:
• Wear clothing appropriate to the job.
• Remove all jewelry.
• Tie long hair up and back.
ST-0004-1
Follow Safety Instructions
• Carefully read all safety messages in this manual and
safety signs on your machine. Keep signs in good
condition. Replace missing or damaged safety signs.
Be sure new equipment components and repair parts
include the current safety signs. Replacement safety
signs are available from the manufacturer.
• Learn how to operate the machine and how to use
controls properly. Do not let anyone operate without
instruction.
• If you do not understand any part of this manual or
need assistance, contact your dealer.
ST-0002-1

1. Safety
PNEG-1559 Competitor Series Fans 7
Install and Operate Electrical Equipment Properly
• Electrical controls must be installed by a qualified electrician
and must meet the standards set by applicable local codes
(National Electrical Code for the US, Canadian Electric Code,
or EN60204 along with applicable European Directives
for Europe).
• Lock-out power source before making adjustments, cleaning,
or maintaining equipment.
• Make sure all equipment is properly grounded.
ST-0027-4
Keep Hands Away from Moving Parts
• Do not operate the fan with electrical or mechanical guards
removed. Serious injury or death can result.
• Do not put hand or arm in fan. Rotating parts can crush and
dismember.
• Do not put any kind of tool inside the fan to clear debris while
the fan is operating. Damage to the equipment will result.
• Lock-out power source before making adjustments, cleaning,
or maintaining equipment.
ST-0020-2
Lifting Hazard
• Single person lift can cause injury.
• Use a mechanical lifting device to lift or move the equipment
during installation.
ST-0021-2

1. Safety
8PNEG-1559 Competitor Series Fans
General Safety Information
Users Manual
This manual contains information and instructions essential to the safe installation and use of the
Competitor Series Fans. This manual should be read thoroughly before attempting any installation or use
of the fan. Keep this manual in a location that it can be readily accessable. Failure to read the manual and
its safety instructions constitutes misuse of the product.
Safety in Handling the Competitor Series Fans
This unit should be installed and maintained by a qualified technician familiar with the use and function of
ventilation fans. This will prevent situations leading to damaged components and/or injury. Whenever
possible, use mechanical lifting equipment when lifting or moving the fan during installation. When manual
handling is required, seek assistance from other people.
Correct Use of Your Competitor Series Fan
The fan is designed solely for the purpose of ventilating agricultural buildings. Use of the fan in any other
way is a misuse of the equipment and may endanger your’s or another person’s safety and health.
In the installation and use of the fan, only genuine AP/Cumberland parts are to be used. Use of other
non-genuine parts is a misuse and may lead to dangerous situations.
This fan is not designed for use in atmospheres where the risk of explosion is foreseen. Such
environments may include enclosed areas of high dust concentrations, gas, vapors and fumes. Use in
such an environment is prohibited. If in doubt, contact AP/Cumberland or your dealer.
Safety Guards
The fan contains moving and electrical parts which will cause serious injury, even death if touched. Guards
are placed on the fan to protect you. Operating the fan at any time with guards removed or incorrectly fitted
is a serious misuse of the fan and endangers you and other’s safety.
Safety in Maintenance
While the fan is designed to keep maintenance to a minimum, some items such as greasing the bearings
and belt replacement will be required over the life of the fan. Do not attempt any maintenance or repairs
on the fan unless you are competent to do so. Remember that the fan may, in certain situations, operate
under automatic control and will start without warning. Never attempt any work on the fan without first
isolating it from the power supply and locking out the isolator so that only you can turn the power back ON.
For your safety, follow the guidelines given in the Maintenance Section on Page 19 of this manual.
Before re-starting the fan, ensure that all electrical enclosures are locked, closed and all guards
and other safety measures are correctly fitted. If in doubt, contact your dealer or AP/Cumberland
for assistance.

1. Safety
PNEG-1559 Competitor Series Fans 9
Electrical Safety
Provisions for an adequate and safe power supply to the fan unit are essential to your safety.
AP/Cumberland recommends that a competent and qualified electrician undertake all electrical wiring. All
wiring is to be installed in accordance with National, State and Local Electrical Codes.
Fans used to ventilate livestock buildings and other rooms where continuous air movement is essential,
should be connected to individual electrical circuits with a minimum of two circuits per room.
We strongly recommend the installation of supplementary natural ventilation as well as a back-up
thermostat. There should also be an alarm system on at least one cooling stage. For connection
requirements, refer to the diagram on the motor nameplate and also to information enclosed with the fan
control used.
For 1 phase fans, motor overload protection should be provided for each fan. A circuit breaker or slow blow
motor type fuse must be used. A safety cut-off switch should be located adjacent to each fan. Contact your
local distributor for the correct cut-off switch.
The motor must be securely and adequately grounded. This can be accomplished by wiring with a
grounded conduit or a separate ground wire attached to the motor’s ground lug. Do not attempt operation
unless the motor is sufficiently grounded.
Do not kink power cable and never allow cable to come in contact with oil, grease, hot surfaces
or chemicals.
Remember, electrical safety is your responsibility.
General Safety Statements
READ THESE INSTRUCTIONS BEFORE INSTALLATION, OPERATION AND SERVICE
SAVE FOR FUTURE REFERENCE
1. Read and understand this operating manual before trying to install or operate the Competitor
Series Fans.
2. Power supply should be OFF and LOCKED OUT for service of electrical components. Use CAUTION
in checking voltage or other procedures requiring power to be ON.
3. Never attempt to operate the fan by jumping or otherwise bypassing any safety devices on the unit.
4. Keep the fan clean. Do not allow debris to collect around motors, belts, pulleys or bearings.
5. Use CAUTION in working around the fan’s moving parts.

1. Safety
10 PNEG-1559 Competitor Series Fans
Safety Sign-Off Sheet
Below is a sign-off sheet that can be used to verify that all personnel have read and understood the safety
instructions. This sign-off sheet is provided for your convenience and personal record keeping.
Date Employee Name Supervisor Name
ST-0007

PNEG-1559 Competitor Series Fans 11
2. Safety Decals
The safety decals on your equipment are safety indicators which must be carefully read and understood
by all personnel involved in the installation, operation, service and maintenance of the equipment.
To replace a damaged of missing decal, contact us to receive a free replacement.
GSI Decals
1004 E. Illinois St.
Assumption, IL. 62510
Phone: [phone]

2. Safety Decals
12 PNEG-1559 Competitor Series Fans

2. Safety Decals
PNEG-1559 Competitor Series Fans 13
Ref # Fan Size Decal # Decals Location
154" and
54" CE DC-995
Located on the left
middle outside and
right middle inside of
the housing.
2
12", 14", 18"
24", 36", 54"
and 54" CE
DC-1540
Located on the left
middle outside and
right middle inside of
the housing.
354" CEDC-2180
Located on the
inside and outside
of right and left of
the housing.
412", 14", 18"
and 36" DC-2498
Located on the
outside of both
right and left of
the housing.
WARNING
SHEAR POINT
Keep hands clear of moving
parts. Do not operate with
guard removed. Disconnect
and lockout power before
servicing.
DC-995GSI Group Inc. 217-226-4421
Lockout power
before servicing.
HIGH VOLTAGE
Will cause serious
injury or death.
STAY CLEAR OF
ROTATING BLADE
May cause serious injury.
Blade may start
automatically.
Disconnect and
lockout power sources
before servicing.
FLYING OBJECTS
HAZARD
Danger of eye injury.
Wear eye protection.
DANGERDANGER WARNING
WARNING
DC-1540The GSI Group 217-226-4421
DC-2180
DC-2498
Installation and Operation Manuals available at:
http://www.automatedproduction.com/ap-sales-and-service/ap-manuals.html

14 PNEG-1559 Competitor Series Fans
3. Assembly
Framing
1. Construct the opening frame to the correct size (rough openings are listed in Chart below) as
illustrated in the Figure 3A. The framing must be able to support the weight of the fan assembly.
Ensure the load-bearing portion of the bottom sill is rigid and properly supported.
2. Position the fan in front of the opening from the inside. Using a minimum of two people, lift fan
housing into the opening.
3. Check the fan for vertical position before screwing flanges down. Fasten flanges to framework with
the wood mounting screws provided. The fan housing should now be flush and level inside of
the framing.
Figure 3A Framed Rough Opening
* Add - BLK suffix to end of fan model for black fans.
Fan Model Width Inside Height (B) Outside Height (A)
4" Wall 6" Wall 8" Wall
CS12 17" 17-1/2" 16-1/2" 16" 15-1/2"
CS14* 20" 20" 19-1/4" 18-7/8" 18-1/2"
CS18* 25-1/2" 26" 25" 24-1/2" 24"
CS24* 34-1/2" 34-1/2" 33-1/2" 33" 32-1/2"
CS36* 43-1/2" 43-1/2" 42-1/2" 42" 42-1/2"
CS54* 58" 60-1/2" 60" 59-1/2" 59"
Lifting hazard. Single person lift could cause injury. Use two or more people or a
mechanical lifting device to lift/move heavy equipment.

3. Assembly
PNEG-1559 Competitor Series Fans 15
Fan Dimensions
Figure 3B

3. Assembly
16 PNEG-1559 Competitor Series Fans
Cone and Grill Guard Assembly (54" Fan Model)
1. Assemble the four cone panels using the hardware provided (use cone/guard hardware kit).
(See Figure 3C.) Overlap the cone panels and line up the slots on the flanges. Bolt together
outside portion of cone using one 5/16" x 1" SS flange bolt (1), one 5/16" SS flange nut (2) and two
5/16" x 1-1/2" fender washers (3) per hole. Only install hardware in outside two rows of holes. Use
washers on both sides to prevent cracking fiberglass panels.
2. When complete, the cone assembly should look like the cone in Figure3C. Once assembled, position
cone assembly outside the building and lift into position onto the fan housing. Push completely onto
orifice and line up the inner holes of the orifice with the holes of the cone.
Bolt the cone to the housing orifice using eight 5/16" SS flange bolts (1), eight 5/16" flange nuts (2)
and sixteen 5/16" x 1-1/2" fender washers (3). Insert bolts from the inside of orifice through the cone
as shown in Figure 3C. Tighten all bolts and nuts securely.
3.
Insert the grill guard inside of the cone, push back towards the prop until the grill fits snug against the
inner portion of the cone. Using the eyelets of the grill guard as the template, mark four locations
through the eyelets.
4. Drill through the marks with a 5/16" drill bit. Re-install the grill and bolt securely using four 5/16" x 1"
SS flange bolts (1), four 5/16" SS flange nuts (2) and eight 5/16" x 1-1/4" fender washers. The fan is
now ready to wire up to the power source.
Figure 3C Assembling the Cone and Grill Guard
Ref # Description Ref # Description
15/16"-18 x 1" Flange Bolt SS (S-7447) 35/16" x 1-1/2" x 1/16" SS Fender Washers (S-8724)
2 5/16"-18 Flange Nut SS Waxed (S-8452) 4 Insert bolts from the inside of the cone

PNEG-1559 Competitor Series Fans 17
4. Electrical Wiring
Electrical Hook-Up
As previously mentioned, All wiring should be installed in accordance with National, State and Local
Electrical Codes. A certified electrician should complete this portion of the installation to ensure safety and
that the wiring is correct for the application.
1. First, remove the back cover of the motor exposing the wiring block. (See Figure 4A.)
Figure 4A
2. The motor is designed to use either a solid clamping conduit on the side of the motor or the supplied
wire with a 3 prong plug attached. In either case, it is important to attach the ground wire to the
ground lug as depicted in Figure 4A. For correct motor rotation (CCW), the Red wire should be
located on the L2 connection as depicted. If this is not the case, switch the Red and Black wires.
Refer to the wiring diagram on the side of the motor for correct wiring for 115V and 230V supply.
3. Fans used to ventilate livestock buildings or other rooms where continuous air movement is essential
should be connected to individual electrical circuits with a minimum of two circuits per room. For
connection requirements, refer to diagram on the motor nameplate. For 1 phase fans, motor overload
protection should be provided for each fan. A safety cut-off switch should be located next to each fan.
A circuit breaker switch or slow blow motor type fuses must be used. (See Figure 4B.) 3 Phase fans
require three pole contactors with overload protection.
Figure 4B
Disconnect and lock out all power sources before servicing equipment.
Ground lug
Hole for conduit
Gusset for wire
(remove rubber plug)

4. Electrical Wiring
18 PNEG-1559 Competitor Series Fans
54" 3 Phase 50 Hz CE Electrical Hook-Up
CE Fan Electrical Connections (For 54", 3 Phase, 50 Hz Fiberglass CE
Fans Only.)
1. 3 Phase supply only.
2. Electrical supply protection fuses (not supplied).
3. Motor contactor (not supplied) with fused control voltage via fan control switch or control system
(not supplied).
4. Motor overload breaker (not supplied).
5. Service disconnect (not supplied).
Figure 4C 3 Phase Only
Energize the fan and note the direction of rotation. The prop should turn counterclockwise when viewed
from inside the house. If not switch the L1 lead with either the L2 or L3 and rotation will be corrected upon
re-energizing fan.

PNEG-1559 Competitor Series Fans 19
5. Start-Up and Maintenance
Start-Up Operation
1. With the fan de-energized, rotate the prop and look for clearance between the prop tip and the
housing. Check all fasteners to ensure they are tight. When satisfied, energize the fan and make note
of direction of rotation. The prop should turn counterclockwise when viewed from the inside of the
house. If not, refer back to Figure 4A on Page 17 and switch the Black and Red wires as noted after
de-energizing the fan. When satisfied the fan is operating properly, turn OFF power and insert the
shutters into the housing. Rotate the button retainers to lock down the shutters.
2. Write down the date that the fan went into service and follow the maintenance schedule as
listed below:
a. For belt driven fans, check the belt, pulleys and the bearings after every two months of service.
Take note of the belt position in the pulleys; make sure it is slightly raised or flush with the pulley.
If recessed into the grooves, replace the belt.
b. The motor and shaft bearings are lubricated at the factory. The motor bearings should never
require lubrication over the life of the fan. Pillow block bearings should be re-lubricated every
30 operating days and/or after each wash down cycle with three shots of grease or until
fresh grease is seen purging past seal. Lithium or lithium-complex based #2 NLGI grease must
be used. Other types of grease are incompatible with the factory lubricant and will damage
the bearing.
Incompatible grease or lack of service will void bearing warranty.
3. When cleaning the fans, Do Not Spray bearings, tensioner or motor directly with a pressure washer
as this Will lead to premature failure of these components. After cleaning the fan, simply wipe these
parts with a clean rag to remove dirt and debris. Failure to follow these instructions will void the
warranty on these components.
4. While doing fan maintenance, inspect fasteners to ensure they are snug and have not vibrated loose.
Tighten as necessary.
Disconnect and lock out all power sources before servicing equipment.
DO NOT use a pneumatic or powered grease gun.

20 PNEG-1559 Competitor Series Fans
6. Troubleshooting Guide
Symptom Probable Cause(s) Corrective Action(s)
Excessive noise.
Defective motor bearing.
Defective pillow block bearing.
Parts are not securely anchored.
Damaged fan blade.
Replace.
Replace.
Check all bolts, screws and fasteners.
De-energize fan. Turn prop and check tip
clearance. Do they appear to be approximately the
same? (NOTE: They can be a little different without
any problems.) If they are significantly different,
contact your distributor for more information.
Fan inoperative.
Electricity is turned OFF.
Belt is broken.
Defective motor.
Open power supply circuit.
Contact local utility supplier.
Replace.
Replace.
Replace fuse or reset circuit breaker. Check for
disconnected, cut or damaged power cord.
Insufficient airflow.
Intake/exhaust shutter is jammed/clogged.
Inlet/outlet guards clogged by dirt/debris.
Voltage supplied is not correct (must be
within ±10% of the nominal voltage).
Repair/replace/clean as necessary.
Repair/replace/clean as necessary.
Check line voltage at motor, verify wiring. Check with
local utility supplier for possible line problems.
Excessive vibration.
Fan blade has excessive dirt build-up.
Motor/drive shaft is bent.
Fan blade is bent or otherwise damaged.
Clean unit.
Replace.
Replace blade. Recoat shaft with anti-seize lubricant.
Motor overheats and
nuisance trips.
Intake/exhaust shutter is jammed/clogged.
Inlet/outlet guards clogged by dirt/debris.
Motor has excessive dirt build-up.
Fan blade has excessive dirt build-up.
Building operating static pressure too high.
Power supply voltage is too low.
Repair/replace/clean as necessary.
Repair/replace/clean as necessary.
Clean unit.
Clean unit.
Adjust air inlets to lower static pressure.
Check line voltage at motor; verify wiring is of
sufficient gauge for load and length of conductor.
Check with local utility supplier for possible
line problems.