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  9. Curt Manufacturing 2060 User manual

Curt Manufacturing 2060 User manual

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Page 1 of 3 4/9/07 (AM)
PARTS LIST:
1 Grille Guard 2 10-1.50mm x 30mm Button Head Allen Bolts
1 Driver/Left Side Mounting Bracket 2 10mm Nylock Nuts
1 Passenger/Right Mounting Bracket 4 10mm ID x 30mm OD x 3mm Flat Washers
1 Driver/Left Top Bracket 2 8-1.25mm x 45mm Hex Head Bolts
1 Passenger/Right Top Bracket 2 8mm Nylock Nuts
4 12-1.75mm x 35mm Hex Head Bolts 4 8mm ID x 22mm OD x 1.5 Flat Washers
4 12mm Lock Washers
4 12mm ID x 30mm OD x 3mm Flat Washers
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS
CAREFULLY BEFORE STARTING INSTALLATION.
2. WARNING! This Grille Guard is designed to swivel forward by partially unfastening the upper and lower
bolt on the Grille Guard when the hood needs to be opened for service. Make sure that all hardware is
fully tightened after closing the hood. Read page 3 opening and closing of hood before installing Grille
Guard.
3. From underside of vehicle remove the factory tow hooks and set aside.
4. Determine Driver/Left and Passenger/Right Mounting Bracket. Refer to Figure 1 for bracket configuration.
5. Hang Driver/Left side Mounting Bracket into position by partially threading the two factory bolts (Figure 2). NOTE:
Tow hooks can be re-mounted by placing them on top of Mounting Brackets. Use the same factory bolts to re-
mount factory tow hooks and Mounting Brackets. Repeat this step for opposite side.
6. Open the hood and remove the driver/left side plastic fasteners located right next to the bump stopper (Figure 3).
7. Carefully pull up on the factory color grille shell, about where the Driver/Left bump stopper is located. Slide
through Driver/Left Top Bracket between bumper and color grille shell (Figure 4). NOTE: When you pull up on the
color grille shell, you are going to notice some plastic tabs on the bottom of the color grille shell. Slide Top Bracket
through the gap between these tabs, and then slide Top Bracket over to its mounting location.
8. Align inner hole on the Top Bracket to the previously removed plastic fastener location. Attach Top Bracket to
vehicle using the included (1) 8mm x 45mm Hex Head Bolt, (1) 8mm Nylock Nut, and (2) 8mm Flat Washers
(Figure 5 & 6). Do not tighten at this time.
9. Repeat steps 6 - 8 for Passenger/Right Top Bracket.
10. With help position Grille Guard on the outer side of Mounting and Top Brackets. Attach Grille Guard to Mounting
Brackets using the included (4) 12mm Hex Head Bolts, (4) 12mm Lock Washers, and (4) 12mm Flat Washers
(Figure 2). Do not tighten at this time.
11. Attach Grille Guard to Top Brackets using the included (2) 10mm x 30mm Button Head Allen Bolts, (2) 10mm
Nylock Nuts, and (4) 10mm Flat Washers (Figure 7). Do not tighten at this time. NOTE: Insert Button Head Allen
Bolt through the outer side of Grille Guard.
12. Pull the Grille Guard towards the front of the vehicle to its open position (Figure 11). Center and level Grille Guard
and then tighten all hardware at this time.
13. Close hood, and then partially loosen the bolt on each Top Bracket and the upper bolt on each lower Mounting
Bracket (Figure 9 & 10). WARNING! Do not loosen bolts all the way. Damage to the truck or Grille Guard may
occur.
14. Push Grille Guard back as close as possible towards the vehicle, and then tighten all hardware.
15. Do periodic inspections to the installation to make sure that all hardware is secure and tight.
INSTALLATION INSTRUCTIONS
GRILLE GUARD
07 TOYOTA TUNDRA
PART NUMBER 2060/2060-2
Page 2 of 3 4/9/07 (AM)
(Driver/Left Side Installation Shown)
Factory
Bolts
12mm x 35mm Hex Bolts,
12mm Nylock Nuts, &
12mm Flat Washers
Factory Bump
Stopper
Remove this
plastic fastener
Top Bracket
(Top Bracket Mounting
Location upper view)
8mm x 45 mm Hex Bolts
8mm Nylock Nut
8mm Flat Washers
(Top Bracket mounting
location lower view)
Figure 2
Figure 3 Figure 4
Figure 5 Figure 6
Top
Brackets
Driver/
Left
Side
Passenger/
Right
Side
Figure 1
Mounting
Brackets
Page 3 of 3 4/9/07 (AM)
Installation Instructions
(Opening and closing the hood)
16. Partially loosen the bolt on each Top Bracket and the upper bolt on each lower Mounting Brackets (Figure 9 &
10). WARNING! Do not loosen bolts all the way. Damage to the truck or Grille Guard may occur.
17. Carefully pull on the Grille Guard until it is fully extended away from the vehicle (Figure 11).
18. Pull on the hood release and then open hood.
19. IMPORTANT! Before closing the hood make sure that the Grille Guard hasn’t been pushed back to its mounting
position and it is fully extended away from the vehicle, then close the hood.
20. Once the hood is completely closed, push Grille Guard back to its mounting position and tighten all hardware on
the Grille Guard, even hardware that wasn’t loosen up.
21. Do periodic inspections to the installation to make sure that all hardware is secure and tight.
10mm x 30mm
Allen Bolt,
10mm Flat
Washer
10mm Nylock
Nut
Figure 7 Figure 8
Loosen this bolt
Closed position
Open position
Closed position Open position
Loosen this bolt
Figure 9 Figure 10 Figure 11
Figure 12 Figure 13