CUSTOM PRODUCTS CozyCab TORO A-10855 User manual

TORO
4-Post ROPS with Canopy
A-10855
Canopy Only
A-11036
MOUNTING INSTRUCTIONS
With Parts Listings and Drawings
to fit
Toro
REELMASTER 5100-D, 5200-D,
5300-D, 5400-D and 5500-D
Manufactured by:
BOX 70• LITCHFIELD, MINNESOTA 55355
Phone: [phone] Fax: [phone]
1-800-222-5463
Website: www.800cabline.com 05-10241
March 2003

SAFETY INSTRUCTIONS
Read operator’s manual. Be thoroughly familiar with the controls, capabilities and
proper use of the equipment.
NEVER ALLOW ANY RIDERS.
Thoroughly inspect Roll Bar and Roll Bar Mounting periodically.
Thoroughly inspect Canopy and Canopy Mounting periodically.
Stay alert for hidden hazards and traffic.
Avoid sudden starts, excessive speeds, and sudden stops when operating on hillside,
rough ground and most off-the-road operations.
Use extreme care when working close to fences, ditches or on hillsides.
Wait for tractor to STOP before dismounting.
Check clearance carefully before driving under any objects.
Avoid operating sideways on a steep slope whenever possible.
Never exceed factory recommended specifications.
DO NOT weld, cut, drill or modify ROPS in any manner unless instructed by
manufacturer.
ROLL BAR SPECIFICATIONS
MODEL MAXIMUM WEIGHT CAPACITY (Tractor and Implements)
5100-D 3000#
5200-D 3000#
5300-D 3000#
5400-D 3000#
5500-D 3000#

MOUNTING INSTRUCTIONS
for
TORO 4-Post ROPS
to fit
REELMASTER 5100-D, 5200-D, 5300-D, 5400-D & 5500-D
1. Installation of Retention Pins
A. In the back corners of the seat pan,
measure in 2 1/2” from each edge and drill
two 15/32” diameter holes through seat pan.
Figure #1
B. Install the retention pins to the seat pan
using two 7/16” x 1” Gr. 5 coarse threaded
bolts, flat washers and lock washers.
Figure #2-A
C. Install one end of the teather strap and one
end of the seat belt to the back sides of seat
using two 7/16” x 1” Gr. 5 fine threaded
bolts, flat washers and lock washers.
Figure #2-B
Note: The end of the teather strap with the
13/16” diameter hole in it goes over the
retention pin and is held on with a lynch pin.
Figure #2-A
2. Installation of Roll Bar.
A. Raise hood.
B. Lower roll bar onto tractor and fasten rear
mounts to tractor using six 1/2” x 1 1/4” Gr.
5 bolts, flat washers and lock washers.
Figure #3-A
Note: Do Not Tighten.
C. Being sure the top flange of the roll bar
mount is flush with the top edge of tractor
platform and the roll bar is centered from
side to side on the tractor. Match drill three
17/32” diameter holes through the front of
the tractor using the pre-punched holes in
the roll bar and fasten them together using
three 1/2” x 1 1/4” Gr. 5 bolts, flat washers,
lock washers and nuts. Figure #4-A
Note: Tighten all bolts to the recommended
torque.
Figure 1 Figure 2

Figure 3
Figure 4

REPLACEMENT PARTS
TORO 5100-D, 5200-D, 5300-D, 5400-D and 5500-D
ITEM QTY PART NO. DESCRIPTION
1 1 8-12674 Roof Assembly
2 1 1-32065 Roof Insulation
3 1 3-15068 Clip on Seal Rubber
4 2 1-20618 Lifting Ear
5 2 3-10147 3/8” x 1” Bolts
6 4 3-10086 3/8” Flat Washers
7 2 3-10073 3/8” Nylock Nuts
8 6 3-10260 1/4” x 3/4” Trusshead Screw
9 12 3-10084 1/4” Flat Washers
10 6 3-10645 Rubber Washer
11 6 3-10070 1/4” Nylock Nut
12 6 3-15995 1/4” Acorn Cap
13 1 3-13893 Decal, Warning
REFERENCE FOR
CANOPY MOUNTING

REPLACEMENT PARTS
TORO 5100-D, 5200-D, 5300-D, 5400-D and 5500-D
ITEM QTY PART NO. DESCRIPTION
1 1 3-10287 Seat Belt
2 2 3-11635 Lynch Pin
3 2 1-23414 Teather Pin
4 2 1-32077 Teather Strap
5 3 3-10067 1/2” Nut
6 9 3-10406 1/2” x 1 1/4” Bolt
7 2 3-13708 7/16” x 1” Fine Threaded Bolts
8 9 3-10087 1/2” Flat Washers
9 9 3-10079 1/2” Lock Washers
10 4 3-10166 7/16” Flat Washers
11 4 3-10152 7/16” Lock Washers
12 2 3-10045 7/16” x 1” Coarse Threaded Bolts