CYBEX 19040 User manual

Cybex®19040/19050 Power Rack
Owner’s Manual
Strength Systems
Part Number 19040-999-4
www.cybexintl.com

Cybex®19040/19050 Power Rack
Owner’s Manual
Strength Systems
Part Number 19040-999-4
Cybex®and the Cybex logo are registered trademarks of Cybex International, Inc.
DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to
revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such
revisions or changes.
© Copyright 2010, Cybex International, Inc. All rights reserved.
Printed in the United States of America. 10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX [phone]
www.cybexintl.com • [email protected] • 19040-999-4

Table of Contents
Safety
Safety ..................................7
Safety Guidelines and Practices ..............8
Warning/Caution Decals ...................10
Regular Maintenance Activities..............11
Exercise
Intended Use............................13
Customer Service
Contacting Service .......................15
Ordering Parts...........................15
Return Material Authorization (RMA) .........16
Damaged Parts ..........................17
Assembly
Tools Required ..........................19
Maintenance
Daily Procedures.........................25
Weekly Procedures .......................25

Cybex 19040/19050 Power Rack Owner’s Manual
7
Safety
Safety
Read the Owner’s Manual carefully before assembling, servicing or using Cybex equipment.
WARNING: Serious injury could occur if these safety precautions are not observed:
User Safety Precautions
Obtain a medical exam before beginning any exercise program.•
Stop exercising if feeling faint, dizzy or experiencing pain and consult your physician.•
Obtain instructions before using.•
Read and understand the owner’s manual and all warnings posted on the machine•
before using.
Keep all children (12 and under) away. Teenagers (13 and over) and disabled must be•
supervised.
Use a spotter.•
Keep body and clothing free from and clear of all moving parts.•
Use the machine only for the intended use.• DO NOT modify the machine.
Inspect machine prior to use.• DO NOT use if it appears damaged or inoperable.
DO NOT• attempt to x a broken or jammed machine.
Report any malfunctions, damage or repairs to the facility• .
Replace any warning labels if damaged, worn or illegible.•
Facility Safety Precautions
Read the Owner’s Manual carefully before assembling, servicing or using this equipment.•
Make sure that each machine is set up and operated on a solid level surface.• Do not install
equipment on an uneven surface.
CAUTION: Cybex is not responsible for the actual anchoring of equipment. Consult with
a professional contractor.

Cybex 19040/19050 Power Rack Owner’s Manual
8
WARNING: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8’’ grade 2
bolts or better).
WARNING: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim
any leg or frame not in contact with surface using at washers.
Make sure that all users are properly trained on how to use the this equipment.•
Make sure there is enough room for safe access and operation of this equipment.•
Perform regular maintenance checks on this equipment. Also pay close attention to all areas most•
susceptible to wear.
Immediately replace worn or damaged components. If unable to immediately replace worn or•
damaged components then remove from service until the repair is made.
NOTE: It is the sole responsibility of the user/owner or facility operator to ensure that regular
maintenance is performed.
Safety Guidelines and Practices
Cybex recommends that all tness equipment be used in a supervised area. It is recommended that
the equipment be located in an access controlled area. Control is the responsibility of the owner. The
extent of control is at the discretion of the owner.
It is the responsibility of the purchaser/user of Cybex products to read and understand the owner’s
manual, and warning labels; as well as instruct all individuals, whether end users or supervising
personnel, on proper usage of the equipment.
PROPER USAGE:
Use machine only as described in the manual. Failing to follow proper instructions may result in injury.
Do Not Lean Against or Pull On the framework, weight stack, or any component, whether machine
is at rest or in use. Inappropriate or improper use may result in injury to users or third parties
(bystanders).
Do not use machine if it is not located on a solid level surface or is improperly installed.
Provide an adequate safety perimeter between the machine, walls and other equipment to ensure
that the facility has the proper clearance for usage and training.
SECURING EQUIPMENT:
The machine has holes in the feet, which allow for ease in anchoring to the oor. Cybex strongly
recommends that, to eliminate rocking, tipping or falling over due to incorrect usage and misuse,
equipment be secured to a solid, level surface

Cybex 19040/19050 Power Rack Owner’s Manual
9
1. The solid, level surface should not deviate more than 1/8” over a 10’ distance or as dened and
required by local building and architectural codes.
Anchoring2. of equipment must be completed by a qualied licensed contractor.
Anchoring3. holes are provided on the feet of the frame. All anchoring locations must be used
when used when anchoring the equipment to the oor.
Due4. to the wide variation of ooring on which machines may be anchored or installed, verify
anchoring method and anchoring fasteners with a qualied and licensed contractor.
A5. minimum pull out force of 220 lbs/100 kgs is required for each anchor position.
Do6. not use machine until it is properly anchored.
MAINTENANCE:
Preventative maintenance allows proper equipment operation and reduces the risk of injury. Perform
the maintenance requirements as specied in the manual.
STANDARD COMPLIANCE:
Cybex products meet or exceed applicable ASTM and EN Standards.

Cybex 19040/19050 Power Rack Owner’s Manual
10
Warning/Caution Decals
Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death
or serious injury.
Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor
or moderate injury.
The following diagram shows where each decal is located.
A
DECAL, WARNING ENGLISH
5220-364-4
JKW/BG 4/1/09
A
5/5/09
BB
BB 5/5/09
NOTE: See Engineering Drawing 5220-364-X
SAFETY ORANGE PMS 152 BLACK TRIANGLE W/ ORANGE
EXCLAMATION POINT, BLACK LETTERS
19 PT ARIAL BOLD
R .19
4 PLACES
INSET .06
WHITE
PART NUMBER
BLACK LETTERS 8 PT ARIAL BOLD
WHITE BACKGROUND WITH
BLACK LETTERS 8 PT ARIAL BOLD
Specs
Master Artwork
BLACK LETTERS
10 PT ARIAL BOLD
125
1:1
OWATONNA
MFG. APPR.
TECH. PUBS. APPR. DATE
DATE
REV.
DWG. NO.
SCALE
SIZE
CHECKED BY
DWG. BY
TITLE:
FINISH:
MATERIAL:
B
SHEET
OF
EXCEPT AS NOTED
GENERAL
TOLERANCES:
2 DECIMALS ± .03
3 DECIMALS ± .015
ANGLES ± 1°
FEATURES SHOWN
PERPENDICULAR OR
PARALLEL SHALL BE
SO WITHIN ± 1°
REMOVE ALL BURRS
BREAK SHARP EDGES
.005/.010 R
SURFACE FINISH
INDICATED PER
ANSI B46.1-1985
GENERAL
MACHINING
DIMENSIONS
IN INCHES
DATE
DATE
REMOVE CARBURIZATION
AND SCALE FROM LASER
AND PLASMA CUT EDGES
ALL MATERIAL MUST COMPLY TO
EUROPEAN UNION DIRECTIVE
2002/95/EC RoHS (RESTRICTION
OF HAZARDOUS SUBSTANCES)
1.75
7.50
11
WARNING
SERIOUS INJURY
COULD OCCUR IF
THESE PRECAUTIONS
ARE NOT OBSERVED
2. Stop exercising if feeling
faint, dizzy or
experiencing pain and
consult your physician.
3. Obtain instructions
before using. Lisez les
instructions avant
I’untilisation.
9. Inspect machine prior to
use. DO NOT use if it
appears damaged or
inoperable.
10. DO NOT attempt to fix
a broken or jammed
machine.
1. Obtain a medical exam
before beginning any
exercise program.
12. Replace any warning
labels if damaged, worn
or illegible.
7. Keep body and clothing
free from and clear of
all moving parts.
5. Keep all children (12 and
under) away. Teenagers
(13 and over) and disabled
must be supervised.
Garder tous les enfants
(de 12 ans et moins)
éloignés. Les adolescents
(de 13 ans et plus) et les
handicapés doivent être
surveillés.
6. Use a spotter.
5220-364-4 A
4. Read and understand the
owner’s manual and all
warnings posted on the
machine before using.
8. Use the machine only for
the intended use. DO NOT
modify the machine.
11. Report any malfunctions,
damage or repairs to the
facility.
Warning Decal..............5220-364-4A.
Warning Decal..............16240-329-4B.
Description Part No.
A
19040/19050 Power Rack
B
B
B
125
1:1
OWATONNA
MFG. APPR.
TECH. PUBS. APPR. DATE
DATE
REV.
DWG. NO.
SCALE
SIZE
CHECKED BY
DWG. BY
TITLE:
FINISH:
MATERIAL:
B
SHEET
OF
EXCEPT AS NOTED
GENERAL
TOLERANCES:
2 DECIMALS ± .03
3 DECIMALS ± .015
ANGLES ± 1°
FEATURES SHOWN
PERPENDICULAR OR
PARALLEL SHALL BE
SO WITHIN ± 1°
REMOVE ALL BURRS
BREAK SHARP EDGES
.005/.010 R
SURFACE FINISH
INDICATED PER
ANSI B46.1-1985
GENERAL
MACHINING
DIMENSIONS
IN INCHES
DATE
DATE
REMOVE CARBURIZATION
AND SCALE FROM LASER
AND PLASMA CUT EDGES
ALL MATERIAL MUST COMPLY TO
EUROPEAN UNION DIRECTIVE
2002/95/EC RoHS (RESTRICTION
OF HAZARDOUS SUBSTANCES)
16240-329-4
DECAL, WARNING
ENGLISH
1 1
REL 6/22/10
_
NOTE: See Engineering Drawing 16240-329-X for material specifications.
WARNING
16240-329-4
Serious injury or death
may result if the
adjustable bar stops are
set BELOW THIS
location when doing
SQUAT EXERCISE.
DO NOT start SQUAT
EXERCISE unless
adjustable bar stops
are in place.
PROPER placement of
adjustable bar stops
allow an immediate exit
in case of accident or
emergency.
WARNING
16240-329-4
Seriousinjury or death
mayresult if the
adjustablebar stops are
setBELOW THIS
locationwhen doing
SQUATEXERCISE.
DONOT start SQUAT
EXERCISEunless
adjustablebar stops
arein place.
PROPERplacement of
adjustablebar stops
allowan immediate exit
incase of accident or
emergency.
WARNING
16240-329-4
Seriousinjuryordeath
mayresultifthe
adjustablebarstopsare
setBELOWTHIS
locationwhendoing
SQUATEXERCISE.
DONOTstartSQUAT
EXERCISEunless
adjustablebarstops
areinplace.
PROPERplacementof
adjustablebarstops
allowanimmediateexit
incaseofaccidentor
emergency.
WARNING
Seriousinjur
mayresultif
setBELOWT
locationwhe
DO
startSQUAT
EXERCISE
unless
adjustable
barstops
areinplace.
PROPERf
adjustabls
allowani
incaseofa
WARNING
16240-329-4
Serious injury or death
may result if the
adjustable bar stops are
set BELOW THIS
location when doing
SQUAT EXERCISE.
DO NOT start SQUAT
EXERCISE unless
adjustable bar stops
are in place.
PROPER placement of
adjustable bar stops
allow an immediate exit
in case of accident or
emergency.
PART NUMBER
7 PT ARIAL
WHITE BACKGROUND WITH
BLACK 12 PT ARIAL BOLD
SAFETY ORANGE PMS152
BLACK TRIANGLE W/ ORANGE
EXCLAMATION POINT, BLACK LETTERS
22 PT ARIAL BOLD
RED PMS 185
2.25
6.00
BB 6/29/10
WARNING
16240-329-4
Serious injury or death
may result if the
adjustable bar stops are
set BELOW THIS
location when doing
SQUAT EXERCISE.
DO NOT start SQUAT
EXERCISE unless
adjustable bar stops
are in place.
PROPER placement of
adjustable bar stops
allow an immediate exit
in case of accident or
emergency.
WARNING
16240-329-4
Seriousinjury or death
mayresult if the
adjustablebar stops are
setBELOW THIS
locationwhen doing
SQUATEXERCISE.
DONOT start SQUAT
EXERCISEunless
adjustablebar stops
arein place.
PROPERplacement of
adjustablebar stops
allowan immediate exit
incase of accident or
emergency.
WARNING
16240-329-4
Seriousinjuryordeath
mayresultifthe
adjustablebarstopsare
setBELOWTHIS
locationwhendoing
SQUATEXERCISE.
DONOTstartSQUAT
EXERCISEunless
adjustablebarstops
areinplace.
PROPERplacementof
adjustablebarstops
allowanimmediateexit
incaseofaccidentor
emergency.
WARNING
Seriousinjur
mayresultif
setBELOWT
locationwhe
DO
startSQUAT
EXERCISE
unless
adjustable
barstops
areinplace.
PROPERf
adjustabls
allowani
incaseofa
B