CZone COI Operating manual

COI
Combination Output Interface
USER’S AND INSTALLATION MANUAL
V1.2

EN / CZone® COI –Combination Output Interface
2
Copyright
This document is copyright 2016 under the Creative Commons agreement. Rights are granted to research and
reproduce elements of this document for non-commercial purposes on the condition that BEP is credited as the
source. Electronic re-distribution of the document in any format is restricted, to maintain quality and version control.
Important
BEP strives to ensure all information is correct at the time of printing. However, the company reserves the right to
change without notice any features and specifications of either its products or associated documentation.
Translations: In the event that there is a difference between a translation of this manual and the English version, the
English version should be considered the official version.
It is the owner’s sole responsibility to install and operate the device in a manner that will not cause accidents, personal
injury or property damage.

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EN / CZone® COI –Combination Output Interface
TABLE OF CONTENTS
1GENERAL INFORMATION 5
Use of this manual 51.1
Guarantee Specifications 51.2
Quality 51.3
Validity Of This Manual 51.4
Liability 51.5
Changes To The Combined Output Interface 51.6
2SAFETY AND INSTALLATION PRECAUTIONS 6
Warnings And Symbols 62.2
Use For Intended Purpose 62.3
Organizational Measures 62.4
Maintenance And Repair 62.5
General Safety and Installation Precautions 62.6
3OVERVIEW 7
Description 73.1
Features 73.2
COI Overview 83.3
Led Indicators 93.4
Labelling 103.5
USB Port 103.6
3.6.1 General Requirements & Tips 10
3.6.2 Reading Configuration From Network 10
3.6.3 Writing Configuration To Network 11
3.6.4 Updating Device Firmware 11
System Example 123.7
4INSTALLATION 13
Things You Need 13
4.1
Enivronment 134.2
Planning 144.3
Deutsch connector kit 154.4
Mounting 164.5
Connections 164.6
Labels & Fuses 194.7
Insert Fuses 194.8
Set Dipswitch 204.9
Initial Power Up 204.10
5SPECIFICATIONS 21
Technical Specifications 215.1
NMEA 2000 PGN’s 215.2

EN / CZone® COI –Combination Output Interface
4
Dimensions 225.4
6ORDERING INFORMATION 23
7EC DELCARATION OF CONFORMITY 24
Table of Figures
Figure 1. COI with covers.........................................................................................................................8
Figure 2. COI no covers...........................................................................................................................8
Figure 3. LED Indicators ..........................................................................................................................9
Figure 4. Blank Circuit Label..................................................................................................................10
Figure 5. Blank Input Label....................................................................................................................10
Figure 6. CZone COI & Masterbus System Example............................................................................12
Figure 7. Detusch HDT-48-00 Crimp Tool.............................................................................................13
Figure 8. Output Channel Specifications ...............................................................................................14
Figure 9. COI Bilge Pump Wiring Example............................................................................................14
Figure 10. COI Deutsch Connector Kit Parts.........................................................................................15
Figure 11. Mounting Screw Locations....................................................................................................16
Figure 12. COI Connections...................................................................................................................16
Figure 13. COI Digital Switch Breakout Connections............................................................................18
Figure 14. Fuses In Normal Operation...................................................................................................19
Figure 15. Setting Dipswitch ..................................................................................................................20
Figure 16. COI Dimensions no covers...................................................................................................22
Figure 17. COI Dimensions with covers.................................................................................................22

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EN / CZone® COI –Combination Output Interface
1 GENERAL INFORMATION
USE OF THIS MANUAL1.1
Copyright © 2016 BEP Marine. All rights reserved.Reproduction, transfer, distribution or storage of part or all of the
contents in this document in any form without the prior written permission of BEP Marine is prohibited.This manual
serves as a guideline for the safe and effective operation, maintenance and possible correction of minor malfunctions
of the Combination Output Interface, called COI further in this manual.
This manual is valid for the following models:
Description
Part number
CZONE COI C/W CONNECTORS
80-911-0119-00
CZONE COI NO CONNECTORS
80-911-0120-00
It is obligatory that every person who works on or with the COI is completely familiar with the contents of this manual,
and that he/she carefully follows the instructions contained herein.
Installation of, and work on the COI, may be carried out only by qualified, authorized and trained personnel, consistent
with the locally applicable standards and taking into consideration the safety guidelines and measures (chapter 2 of
this manual). Please keep this manual in a secure place!
GUARANTEE SPECIFICATIONS1.2
BEP Marine guarantees that this unit has been built according to the legally applicable standards and specifications.
Should work take place which is not in accordance with the guidelines, instructions and specifications contained in this
Installation manual, then damage may occur and/or the unit may not fulfil its specifications. All of these matters may
mean that the guarantee becomes invalid.
QUALITY1.3
During their production and prior to their delivery, all of our units are extensivley tested and inspected. The standard
guarantee period is two years.
VALIDITY OF THIS MANUAL1.4
All of the specifications, provisions and instructions contained in this manual apply solely to standard versions of the
Combined Output Interface delivered by BEP Marine.
LIABILITY1.5
BEP can accept no liability for:
Consequential damage due to use of the COI. Possible errors in the manuals and the results thereof 
CAREFUL! Never remove the identification label 
Important technical information required for service and maintenance can be derived from the type number plate.
CHANGES TO THE COMBINED OUTPUT INTERFACE1.6
Changes to the COI may be carried out only after obtaining the written permission of BEP.

EN / CZone® COI –Combination Output Interface
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2 SAFETY AND INSTALLATION PRECAUTIONS
WARNINGS AND SYMBOLS2.2
Safety instructions and warnings are marked in this manual by the following pictograms:
CAUTION
Special data, restrictions and rules with regard to preventing damage.
WARNING
A WARNING refers to possible injury to the user or significant material damage to the COI if the user
does not (carefully) follow the procedures.
A procedure, circumstance, etc, which deserves extra attention.
USE FOR INTENDED PURPOSE2.3
1. The COI is constructed as per the applicable safety-technical guidelines. 
2. Use the COI only: 
In technically correct conditions
In a closed space, protected against rain, moisture, dust and condensation
Observing the instructions in the installation manual
WARNING Never use the COI in locations where there is danger of gas or dust explosion or
potentially flammable products!
3. Use of the COI other than mentioned in point 2 is not considered to be consistent with the intended purpose.
BEP Marine is not liable for any damage resulting from the above.
ORGANIZATIONAL MEASURES2.4
The user must always:
Have access to the user's manual and be familiar with the contents of this manual
MAINTENANCE AND REPAIR2.5
Switch off supply to the system
Be sure that third parties cannot reverse the measures taken
If maintenance and repairs are required, only use original spare parts
GENERAL SAFETY AND INSTALLATION PRECAUTIONS2.6
Connection and protection must be done in accordance with local standards
Do not work on the COI or system if it is still connected to a power source. Only allow changes in your
electrical system tobe carried out by qualified electricians 
Check the wiring at least once a year. Defects such as loose connections, burned cables, etc. must be
corrected immediately 

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EN / CZone® COI –Combination Output Interface
3 OVERVIEW
DESCRIPTION3.1
The Combination Output Interface (COI) combines multiple input and output devices in to one module, providing a
high density 30 channel module which minimizes installation, interconnections and footprint, while delivering best
value per circuit. The COI features the same proven, rugged CZone design including IPX5 water ingress protection
and complete mechanical fuse protection plus bypass on all circuits as required by ABYC/CE. Industry standard
Deutsch connectors provide "plug and play" installation
FEATURES3.2
High density 30 channel module minimizes installation, interconnections and footprint, while delivering best
value per circuit
Full mechanical fuse protection plus bypass on all circuits as required by ABYC/CE & AS/NZS 3004
Standards
Industry standard Deutsch connectors provide fast, plug-n-play installation
Optional cable cover offers improved aesthetics and greater mounting flexibility
Proven, rugged CZone design includes IPX5 Water Ingress Protection and NMEA 2000 certification
High power Bilge Pump channels allow manual control plus “pump running” feedback from a single channel –
without additional wiring
USB port provides easy system update from USB flash drive

EN / CZone® COI –Combination Output Interface
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11. USB Programing Button & Status LED
12. USB Port
13. Spare Fuse Positions
14. Dipswitch
15. Fuse Picker
16. Fault Code/Input Label
17. Digital Switch Input Connector (12-pin)
18. NMEA 2000 Connector (5-pin)
19. Analogue Input Connector
1. Top Cover
2. Clips for Top Cover Removal
3. Optional Cable Cover
4. Circuit Label
5. Circuit Fuses
6. Main Positive Stud
7. Low Current Output Connector
8. Negative Stud
9. High Current Output Connector
10. Circuit Status Indicator Label
COI OVERVIEW3.3
Figure 1. COI with covers
Figure 2. COI no covers
BILGE PUMP
FWD
WATER
PUMP
ENGINE ROOM
FAN
NAVIGATION
LIGHTS
ANCHOR
LIGHT
SALOON LTS
PORT
SALOON LTS
STBD
GALLEY
LIGHTS
COCKPIT
LIGHT
STEP
LIGHTS
HEAD
LIGHT
CABIN
LIGHTS
NIGHT
LIGHTS
CABIN CTSY
LIGHTS
COCKPIT CTSY
LIGHTS
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Green - Power
Red Flash - Traffic
NETWORK
STATUS
Green - Available
Red - Low Volts
COI
POWER
Manual Fuse Bypass
Warning! Inserting
fuse creates ignition
hazard, ensure area is
free of explosive
gases
BYPASS
NORMAL
FUSE
NMEA IN-D
OUT-L (5-16) IN-A (1-8)
BILGE PUMP
AFT
Analogue Inputs (IN-A)
1 _________________________
2 _________________________
3 _________________________
4 _________________________
5 _________________________
6 _________________________
7 _________________________
8 _________________________
Digital Switch Inputs (IN-D)
1 _____________________
2 _____________________
3 _____________________
4 _____________________
5 _____________________
6 _____________________
1
DIP
COI
2 3 4 5 6 7 8
__________________
Channel LED Status Codes
GRN solid on = Channel on
1 x RED = Module not configured
2 x RED = Configuration conflict
3 x RED = Dip switch conflict
4 x RED = Memory failure
5 x RED = No modules detected
6 x RED = Low run current
7 x RED = Over current
8 x RED = Short circuit
9 x RED = Missing commander
10 x RED = Over temperature
11 x RED = Reverse current
12 x RED = Current calibration
OUT-H (1-4)
1
2
3
10
11
12
13
14
15
16
17
18
4
5
6
7
2
8
9
19

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EN / CZone® COI –Combination Output Interface
LED INDICATORS3.4
Figure 3. LED Indicators
1. Circuit Status LED’s
Colour
Description
Extinguished
Channel Off
Green Solid On
Channel On
1 Red Flash
Module Not Configured
2 Red Flash
Configuration Conflict
3 Red Flash
DIP Switch Conflict
4 Red Flash
Memory Failure
5 Red Flash
No Modules Detected
6 Red Flash
Low Run Current
7 Red Flash
Over Current
8 Red Flash
Short Circuit
9 Red Flash
Missing Commander
10 Red Flash
Over Temperature
11 Red Flash
Reverse Current
12 Red Flash
Current Calibration
2. Power LED
Colour
Description
Extinguished
Power Disconnected
Green
Power Available (>12V for 12V System, >20V for 24V System)
Red
Low Volts (<12V for 12V System, <20V for 24V System)
3. Network Status LED
Colour
Description
Extinguished
Network Power Disconnected
Green
Network Power Connected
Red Flash
Network traffic
BILGE PUMP
FWD
WATER
PUMP
ENGINE ROOM
FAN
NAVIGATION
LIGHTS
ANCHOR
LIGHT
SALOON LTS
PORT
SALOON LTS
STBD
GALLEY
LIGHTS
COCKPIT
LIGHT
STEP
LIGHTS
HEAD
LIGHT
CABIN
LIGHTS
NIGHT
LIGHTS
CABIN CTSY
LIGHTS
COCKPIT CTSY
LIGHTS
1 2 3 4 5 678 9 10 11 12 13 14 15 16
Green - Power
Red Flash - Traffic
NETWORK
STATUS
Green - Available
Red - Low Volts
COI
POWER
Manual Fuse Bypass
Warning! Inserting
fuse creates ignition
hazard, ensure area is
free of explosive
gases
BYPASS
NORMAL
FUSE
NMEA IN-D
OUT-L (5-16) IN-A (1-8)
BILGE PUMP
AFT
Analogue Inputs (IN-A)
1 _________________________
2 _________________________
3 _________________________
4 _________________________
5 _________________________
6 _________________________
7 _________________________
8 _________________________
Digital Switch Inputs (IN-D)
1 _____________________
2 _____________________
3 _____________________
4 _____________________
5 _____________________
6 _____________________
1
DIP
COI
2 3 4 5 678
__________________
Channel LED Status Codes
GRN solid on = Channel on
1 x RED = Module not configured
2 x RED = Configuration conflict
3 x RED = Dip switch conflict
4 x RED = Memory failure
5 x RED = No modules detected
6 x RED = Low run current
7 x RED = Over current
8 x RED = Short circuit
9 x RED = Missing commander
10 x RED = Over temperature
11 x RED = Reverse current
12 x RED = Current calibration
OUT-H (1-4)
1
2
3

EN / CZone® COI –Combination Output Interface
10
LABELLING3.5
The unit is supplied with a blank label panel. The circuit names can be hand-written on this with a marker pen to
indicate the circuit name.
Custom polycarbonate labels may be ordered from BEP Marine for a professional looking solution.
Figure 4. Blank Circuit Label
Figure 5. Blank Input Label
USB PORT3.6
The USB port on the COI allows system software updates and configuration files to be loaded from a USB Memory
Stick. This feature is only supported on devices with firmware version 6.11.30.0 or newer.
3.6.1 General Requirements & Tips
Make sure the USB drive is FAT32 formatted.
USB drive sizes up to 32GB are recommended.
Most USB brands have been verified up to 32GB in size, including Strontium, Sandisk, Toshiba, Verbatim,
Kingston, Samsung, Apacer etc.
For USB drives 64GB and above only a limited number of devices from Kingston have been verified for
operation.
It is best, but not necessary, to use an empty USB drive for these operations.
3.6.2 Reading Configuration From Network
To read the existing configuration from the network to the USB drive you must:
1. Insert a USB drive with NO existing (*.zcf or *.czfwp) files in the root folder.
2. Press the USB button for 5sec or until the LED flashes RED.
3. Wait for the USB LED to turn solid green before removing it. This should take less than 20sec. Once done it
will create/update 4 files:
a) *.zcf - The configuration file read from the network
b) *.csv - A spreadsheet listing information about the system and modules connected to the network
c) CZone.bak - A backup copy of the configuration file. This needs to be present when writing updated
configuration back to the network
d) CZone USB Result.txt –A text file describing the result of the last operation performed, as well as these
instructions
Analogue Inputs (IN-A)
1 _________________________
2 _________________________
3 _________________________
4 _________________________
5 _________________________
6 _________________________
7 _________________________
8 _________________________
Digital Switch Inputs (IN-D)
1 _____________________
2 _____________________
3 _____________________
4 _____________________
5 _____________________
6 _____________________
1
DIP
COI
2 3 4 5 678
__________________